engine coolant CHRYSLER VOYAGER 2000 Diagnostic Manual

Symptom:
P-1195 SLOW 1/1 O2S DURING CATALYST MONITOR
When Monitored and Set Condition:
P-1195 SLOW 1/1 O2S DURING CATALYST MONITOR
When Monitored: With the engine running, coolant greater than 76 deg C (170 deg F),
open throttle, steady to slight increasing vehicle speed > 28 Km/h (18 mph) < 88 Km/h (55
mph), with a light load on the engine, for a period no less than five minutes.
Set Condition: The upstream oxygen sensor signal voltage is switching from below 0.39
volt to above 0.6 volt and back fewer times than required.
POSSIBLE CAUSES
OXYGEN SENSOR GROUND CIRCUIT OPEN
1/1 OXYGEN SENSOR CONNECTOR OBSERVABLE DEFECT
1/1 OXYGEN SENSOR DEFECTIVE
ENGINE FLUID CONSUMPTION
EXHAUST SYSTEM LEAKING
PCM CONNECTOR OBSERVABLE DEFECT
TEST ACTION APPLICABILITY
1 Start Engine
Note: Check the Exhaust for excessive smoke caused by oil or coolant
consumption.
Is there an oil or coolant consumption condition present?All
Ye s®Repair engine mechanical as necessary, and replace Upstream O2
Sensor.
Perform Powertrain Verification Test VER-5A.
No®Go To 2
2 Start Engine
Check the Exhaust System for leaks between Engine and Catalytic Converter.
Is there any Exhaust leak?All
Ye s®Repair or replace leaking Exhaust parts as necessary.
Perform Powertrain Verification Test VER-5A.
No®Go To 3
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Symptom:
P-1281 ENGINE IS COLD TOO LONG
When Monitored and Set Condition:
P-1281 ENGINE IS COLD TOO LONG
When Monitored: Ignition key on, engine not running. Ambient temperature greater
than þ11ÉC (-11ÉF) and coolant temperature greater than þ7ÉC (19ÉF)
Set Condition: The engine does not warm to 79 degrees C (176 degrees F) while driving
for 20 minutes after start.
POSSIBLE CAUSES
ENGINE COLD TOO LONG
TEST ACTION APPLICABILITY
1 Start Engine
Drive vehicle under normal driving conditions for 20 minutes.
With the DRB, read Engine Coolant Temperature.
Did the engine warm to 79 degrees C (176 degrees F)?All
Ye s®Test Complete.
No®See pertinent service manual information for cooling system
diagnostics.
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Symptom:
P-1294 TARGET IDLE NOT REACHED
When Monitored and Set Condition:
P-1294 TARGET IDLE NOT REACHED
When Monitored: Engine idling more than 2.8 seconds and coolant temp greater than 70
degrees C (160 degrees F). For an automatic transmission, in drive mode. There must not
be a MAP Sensor or TP Sensor or speed sensor trouble code.
Set Condition: Engine idle is > 200 RPM above target idle speed or less than 100 RPM
below target idle speed for 20 seconds. Two consecutive failures in a row will store this
trouble code.
POSSIBLE CAUSES
ENG VACUUM HOSES AND COMPONENTS LEAKS
THROTTLE BODY DEFECTIVE
THROTTLE PLATE/LINKAGE NOT IN CORRECT POS
IAC WIRING HARNESS INTERMITTENT DEFECT
IAC WIRING HARNESS OBSERVABLE DEFECTIVE
TEST ACTION APPLICABILITY
1 Ignition Off
Does the engine exhibit a start and stall condition?All
Ye s®Go To 2
No®Go To 4
2 Ignition Off
Perform minimum air flow test that is described in the service information.
Is the idle RPM within the range shown in the chart?All
Ye s®Test Complete.
No®Go To 3
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Symptom:
P-1398 MISFIRE ADAPTIVE NUMERATOR AT LIMIT
When Monitored and Set Condition:
P-1398 MISFIRE ADAPTIVE NUMERATOR AT LIMIT
When Monitored: Under closed throttle decel; A/C off; engine coolant temp > 23 degrees
C (75 degrees F); longer than 50 seconds after engine start. The speed at which the
deceleration occurs must be sufficient for the given gear range, e.g., > 36 Km/h (36 mph)
in first gear or > 104 Km/h (> 65) in high gear.
Set Condition: When one of the CKP Sensor target windows 15 degrees C (60 degrees F)
has more than 2.86% variance from the reference window.
POSSIBLE CAUSES
CKP SENSOR CONNECTOR OBSERVABLE DEFECT
CKP SENSOR CONNECTOR OBSERVABLE DEFECT
CKP SENSOR DEFECTIVE
CKP SENSOR DEFECTIVE
CKP SENSOR NOT PROPERLY INSTALLED
CKP SENSOR NOT PROPERLY INSTALLED
NOTCHES IN CRANKSHAFT DEFECTIVE
SLOTS IN FLEXPLATE DEFECTIVE
TEST ACTION APPLICABILITY
1 Ignition Off.
Disconnect the Crankshaft Position Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Inspect all Terminals.
Is any Terminal damaged, pushed out or miswired?ENGINE - 3.0L V6
and/or ENGINE -
3.3L V6 and/or EN-
GINE - 3.8L V6
and/or ENGINE -
3.3L V6 FFV
Ye s®Repair as necessary.
Perform Verification Test VER-2A.
No®Go To 2
2 Ignition Off.
Disconnect the Crankshaft Position Sensor Connector.
Note: Check connectors - Clean/repair as necessary.
Inspect the Crankshaft Position Sensor for proper Torque and installation.
Is the Crankshaft Position Sensor properly installed?ENGINE - 3.0L V6
and/or ENGINE -
3.3L V6 and/or EN-
GINE - 3.8L V6
and/or ENGINE -
3.3L V6 FFV
Ye s®Go To 3
No®Properly install CKP Sensor.
Perform Verification Test VER-2A.
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Symptom:
P-1486 EVAP LEAK MONITOR PINCHED HOSE FOUND
When Monitored and Set Condition:
P-1486 EVAP LEAK MONITOR PINCHED HOSE FOUND
When Monitored: Amb temp bet 4 deg C (40deg F) & 32 deg C (90deg F), & coolant w/in
±12 deg C (10deg F) of amb. If PCM suspects pinch, no fault until runs evap purge flow
mon. Purge flow monitored w/eng temp >76 deg C (170deg F), engine in closed loop, idle 2
min, no low fuel, MAP <15.7 in. merc, & baro alt <8000 ft.
Set Condition: LDP must pass stricter evap system test first. No air flow through the
evaporative system is detected by the evap monitor.
POSSIBLE CAUSES
FUEL TANK TO EVAP CANISTER HOSE PINCHED
LDP PRESSURE HOSE BLOCKAGE
PURGE SOLENOID TO EVAP CANISTER HOSE PINCHED
LEAK DETECTION PUMP BLOCKAGE
EVAPORATIVE CANISTER BLOCKAGE LDP SIDE
EVAPORATIVE CANISTER BLOCKAGE SOLENOID SIDE
EVAP LEAK MONITOR PINCHED HOSE DOES NOT REOCCUR
TEST ACTION APPLICABILITY
1NOTE: Replacing the Powertrain Control Module will not correct this
problem.
With the DRB, read the DTCs.
Is the GLOBAL GOOD TRIP counter displayed and equal to zero?All
Ye s®Go To 3
No®Go To 2
2 At this time the Evap Leak Monitor Pinched Hose Found does not exist or is an
intermittent problem.
With the DRB, read the FREEZE FRAME.
With this screen, attempt to duplicate the condition that has set this fault.
While using FREEZE FRAME pay particular attention to the fault setting condi-
tions, such as speed, temp, load, and map vacuum.
Does the Evap Leak Monitor Pinched Hose Found reoccur?All
Ye s®Go To 3
No®Evap Leak Monitor Pinched Hose Found no longer exists.
Perform VERIFICATION TEST VER-6A.
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Symptom:
P-1494 LEAK DETECTION PUMP PRESSURE SWITCH
When Monitored and Set Condition:
P-1494 LEAK DETECTION PUMP PRESSURE SWITCH
When Monitored: Immediately after a cold start, with ambient temperature between 4
deg C (40 deg F) and 32 deg C (90 deg F) and coolant temperature within ±12 deg C (10 deg
F) of ambient temperature.
Set Condition: The state of the switch does not change when the solenoid is energized.
POSSIBLE CAUSES
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
LDP PRESSURE SWITCH CIRCUIT SHORTED TO GROUND
LDP SWITCH SENSE CIRCUIT OPEN
LDP DEFECTIVE
LDP WIRING HARNESS INTERMITTENT DEFECT
LDP WIRING HARNESS OBSERVABLE DEFECT
LDP VACUUM HOSE LEAKING OR OBSTRUCTED
PCM DEFECTIVE
TEST ACTION APPLICABILITY
1 Start the engine and allow the engine to idle.
With the DRB, perform the Leak Detect Pump Test.
Select 1 to Pump.
Press the down arrow on the DRB several times.
The LEAK DETECT PUMP SW state should change from Open (UP) to CLOSED
(DN).
Did the Leak Detect Pump Switch state change as described?All
Ye s®Go To 2
No®Go To 4
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Symptom:
P-1495 LEAK DETECTION PUMP SOLENOID CIRCUIT
When Monitored and Set Condition:
P-1495 LEAK DETECTION PUMP SOLENOID CIRCUIT
When Monitored: Immediately after a cold start, with ambient temperature between 4
deg C (40 deg F) and 32 deg C (90 deg F) and coolant temperature within ±12 deg C (10 deg
F) of ambient temperature.
Set Condition: The state of the solenoid does not change.
POSSIBLE CAUSES
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
LDP DEFECTIVE
LDP SOLENOID CKT WIRING HARNESS INTERMITTENT DEF
LDP SOLENOID CKT WIRING HARNESS OBSERVABLE DEFECT
LDP SOLENOID CONTROL CIRCUIT OPEN
LDP SOLENOID CONTROL CIRCUIT SHORT TO GROUND
PCM DEFECTIVE
NO POSSIBLE CAUSES REMAINING
TEST ACTION APPLICABILITY
1 Ignition On, Engine Not Running
With the DRB, actuate the LDP Pump Solenoid.
Is it clicking?All
Ye s®Go To 2
No®Go To 5
2 Ignition On, Engine Not Running.
With the DRB, actuate the LDP Solenoid.
While monitoring the LDP Switch state, wiggle Wiring Harness from the LDP
Solenoid to PCM.
Did the LDP Switch state ever change from up to down when wiggled?All
Ye s®Repair as necessary where wiggling caused problem to appear.
Perform Powertrain Verification Test VER-6A.
No®Go To 3
3 Ignition Off
Using the schematic as a guide, inspect the Wiring and Connectors.
Were any problems found?All
Ye s®Repair as necessary.
Perform Powertrain Verification Test VER-6A.
No®Go To 4
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DATA LINK CONNECTOR - BLACK 16 WAYCAV CIRCUIT FUNCTION
1- -
2- -
3 D1 20VT/BR CCD BUS (+)
4 Z2 20BK/LG GROUND
5 Z11 20BK/WT GROUND
6 D20 20LG SCI RECEIVE
7 D21 20PK SCI TRANSMIT
8- -
9- -
10 - -
11 D2 20WT/BK CCD BUS (-)
12 - -
13 - -
14 D6 20PK/LB SCI RECEIVE
15 - -
16 M1 20PK FUSED B(+)
EGR SOLENOID - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 K35 18GY/YL EGR SOLENOID CONTROL
2 F87 18WT/BK FUSED IGNITION SWITCH OUTPUT (ST-RUN)
ENGINE COOLANT TEMPERATURE SENSOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K4 18BK/LB SENSOR GROUND
2 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
ENGINE OIL PRESSURE SWITCH - GREEN 2 WAYCAV CIRCUIT FUNCTION
1 G6 16GY ENGINE OIL PRESSURE SWITCH SENSE
2- -
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CONNECTOR PINOUTS
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POWERTRAIN CONTROL MODULE C1 - BLACK 40 WAYCAV CIRCUIT FUNCTION
1- -
2 K18 18RD/YL IGNITION COIL NO. 3 DRIVER
3 K17 18DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18YL/RD SPEED CONTROL ON/OFF SWITCH SENSE
6 A142 18DG/OR AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 18YL/WT FUEL INJECTOR NO. 3 DRIVER
8 K20 18DG GENERATOR FIELD DRIVER (+)
9- -
10 Z12 18BK/TN GROUND
11 K19 18GY/RD IGNITION COIL NO. 1 DRIVER
12 - -
13 K11 18WT/DB FUEL INJECTOR NO. 1 DRIVER
14 K58 18BR/DB FUEL INJECTOR NO. 6 DRIVER
15 K38 18GY FUEL INJECTOR NO. 5 DRIVER
16 K14 18LB/BR FUEL INJECTOR NO. 4 DRIVER
17 K12 18TN/WT FUEL INJECTOR NO. 2 DRIVER
18 - -
19 - -
20 F87 18WT/BK FUSED IGNITION SWITCH OUTPUT (ST-RUN)
21 - -
22 G3 18BK/PK SERVICE ENGINE SOON INDICATOR DRIVER
23 - -
24 - -
25 K42 18DB/LG KNOCK SENSOR SIGNAL
26 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K127 18BK/OR OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
31 K90 18TN (EXCEPT 3.0L) SMART START RELAY CONTROL
32 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18TN/YL CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18OR/DB THROTTLE POSITION SENSOR SIGNAL
36 K1 18DG/RD MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18BK/RD (2.4L) INTAKE AIR TEMPERATURE SIGNAL
38 C103 18DG/LB (EXCEPT
3.0L)A/C SWITCH SIGNAL
39 - -
40 K35 18GY/YL EGR SOLENOID CONTROL
C
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CONNECTOR PINOUTS
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