Door CHRYSLER VOYAGER 2001 Service Manual

BODY VERIFICATION TEST - VER 1 APPLICABILITY
1. Disconnect all jumper wires and reconnect all previously disconnected components and
connectors.
2. With the DRBIIIt, record and erase all DTCs from ALL modules. Cycle the ignition on then
off
3. If the Sentry Key Immobilizer Module (SKIM), the Powertrain Control Module (PCM), or the
Engine Control Module (ECM) was replaced, proceed to number 9. If the SKIM, PCM, or ECM
was not replaced, continue to the next number.
4. If the Body Control Module (BCM) was replaced, turn the ignition on for 15 seconds (to allow
the new BCM to learn VIN) or engine may not start (if VTSS equipped). If the vehicle is
equipped with VTSS, use the DRBIIItand enable VTSS.
5. Program all other options as needed.
6. If any actuators were replaced in the HVAC System, with the DRBIIItin HVAC, select
System Tests then select HVAC Door Recalibration (manual temperature system only).
7. If any actuators were replaced in the ATC System, with the DRBIIItin Automatic Temp
Control, select Miscellaneous then select Reset ATC Head.
8. If any repairs were made to the power sliding door or power liftgate, use the DRBIIItand
perform the open and close system tests. Observe the instructions on the DRBIIItscreen.
Proceed to number 16.
9. Obtain the vehicle's unique PIN assigned to it's original SKIM from either the vehicle's
invoice or from Chrysler's Customer Assistance Center (1-800-992-1997).
10. NOTE: Once Secured Access Mode is active, the SKIM will remain in that mode for 60
seconds.
11. With the DRBIIIt, select THEFT ALARM, SKIM, MISCELLANEOUS and select SKIM
REPLACED. Enter the 4 digit PIN to put the SKIM in Secured Access Mode.
12. The DRBIIItwill prompt for the following steps. (1) Program the country code into the
SKIM's memory. (2) Program the vehicle's VIN into the SKIM memory. (3) Transfer the
vehicle's Secret Key data from the PCM.
13. Using the DRBIIIt, program all customer keys into the SKIM memory. This requires that
the SKIM be in Secured Access Mode, using the 4 digit PIN.
14. Note: If the PCM or ECM is replaced, the VIN and the unique Secret Key data must be
transferred from the SKIM to the PCM or ECM. This procedure requires the SKIM to be placed
in Secured Access Mode using the 4-digit PIN.
15. Note: If 3 attempts are made to enter Secured Access Mode using an incorrect PIN, Secured
Access Mode will be locked out for 1 hour which causes the DRBIIItto display9No Resp from
SKIM9. To exit this mode, turn ignition to Run for 1 hour.
16. Ensure that all accessories are turned off and the battery is fully charged.
17. Start and run the engine for 2 minutes. Operate all functions of the system that caused the
original concern.
18. Turn the ignition off and wait 5 seconds. Turn the ignition on and using the DRBIIIt, read
DTCs from ALL modules.
Are any DTC's present or is the original condition still present?All
Ye s®Repair is not complete, refer to the appropriate symptom.
No®Repair is complete.
990
VERIFICATION TESTS
Verification Tests ÐContinued

MEMORY SYSTEM VERIFICATION TEST - VER 1 APPLICABILITY
1. Reconnect all previously disconnected components and connectors.
2. If any Memory Seat Memory Module Trouble Codes are present, erase at this time.
3. With the Memory Switch on the Driver's Door, program the Driver's Seat #1 Button to a
desired position and Driver #2 Button to a different position.
4. Remove the Ignition Key and close all Doors to allow the Body Control Module to time out,
about 30 seconds.
5. Verify that both Memory positions can be recalled from the RKE transmitter and the
Memory Switch on the Driver's Door.
6. Turn the ignition on, and with the DRBIII, erase all Diagnostic Trouble Codes from ALL
modules. Start the engine and allow it to run for 2 minutes and fully operate the system that
was malfunctioning.
7. Turn the ignition off and wait 5 seconds. Turn the ignition on and using the DRBIII, read
DTC's from ALL modules.
Are any DTC's present or is the original complaint still present?All
Ye s®Repair is not complete, refer to appropriate symptom.
No®Repair is complete.
POWERTRAIN VERIFICATION TEST VER - 1 APPLICABILITY
1. NOTE: If the PCM has been replaced and the correct VIN and mileage have not
been programmed, a DTC will be set in the ABS Module, Airbag Module and the
SKIM.
2. NOTE: If the vehicle is equipped with a Sentry Key Immobilizer System, Secret
Key data must be updated. Refer to the Service Information for the PCM, SKIM and
the Transponder (ignition key) for programming information.
3. Inspect the vehicle to ensure that all components related to the repair are connected
properly.
4. Inspect the engine oil for fuel contamination. Replace the oil and filter as necessary.
5. Attempt to start the engine.
6. If the No Start condition is still present, refer to the symptom list and perform the diagnostic
testing as necessary. refer to and Technical Service Bulletins that may apply.
7. Run the engine for one warm-up cycle to verify operation.
8. With the DRBIIIt, confirm that no DTCs or Secondary Indicators are present and that all
components are functioning properly.
9. If a DTC is present, refer to the appropriate category and select the corresponding symptom.
Are any DTCs present?All
Ye s®Repair is not complete, refer to appropriate symptom.
No®Repair is complete.
992
VERIFICATION TESTS
Verification Tests ÐContinued

VTSS VERIFICATION TEST - 1A APPLICABILITY
1. Ensure all doors, hood, and liftgate are closed.
2. Open the driver's door.
3. Remove the ignition key (but keep in hand).
4. Lower the driver door window and lock the doors with the RKE transmitter.
5. Close the driver's door.
6. Observe the VTSS Indicator.
7. The VTSS Indicator will flash rapidly for approximately 15 seconds and then begin to flash
slowly. If the VTSS Indicator is not performing as described, this indicates a system fault. Refer
to symptom list for problems related to THEFT ALARM WILL NOT ARM.
8. Perform a system test on the VTSS by duplicating the original complaint.
9. Disarm the system and with the DRBIIIt, read DTC's.
10. If the original complaint is corrected and there are no DTC's the repair is complete.
Are any DTC's present or is the original complaint still present?All
Ye s®Repair is not complete, refer to the appropriate symptom.
No®Repair is complete.
994
VERIFICATION TESTS
Verification Tests ÐContinued

8.10.3 LATCH ASSEMBLY
8.11 POWER DOOR LOCK/RKE SYSTEM
8.11.1 DOOR LOCK MOTOR/AJAR SWITCH
8.11.1 CYLINDER LOCK SWITCH
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1005
COMPONENT LOCATIONS

8.11.3 REMOTE KEYLESS ENTRY MODULE
8.12 POWER SLIDING DOOR
8.12.1 MODULE
8.12.2 LOWER DRIVE UNIT
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1006
COMPONENT LOCATIONS
8.11 POWER DOOR LOCK/RKE SYSTEM (Continued)

9.0 CONNECTOR PINOUTS
A/C-HEATER CONTROL C1 (MTC) - BLACK/RED 20 WAYCAV CIRCUIT FUNCTION
1 Z24 18BK/OR GROUND
2 C121 20DB/DG SENSOR GROUND
3 C22 20LB/WT (3 ZONE
HVAC)REAR TEMPERATURE FEEDBACK SIGNAL
4- -
5 F850 20LB/PK (3 ZONE
HVAC)5 VOLT SUPPLY
6 C900 18LB/VT WIPER DE-ICER DRIVER
7 C32 20DB/TN RECIRCULATION DOOR DRIVER (A)
8 C54 20LB/YL (3 ZONE
HVAC)REAR BLEND DOOR DRIVER
9 C34 20DB/LB COMMON DOOR DRIVER (B)
10 D25 20WT/VT PCI BUS
11 - -
12 C121 20DB/DG (3 ZONE
HVAC)REAR TEMPERATURE RETURN
13 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
14 E12 20OR/GY PANEL LAMPS DRIVER
15 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
16 C33 20LB/BR PASSENGER BLEND DOOR DRIVER (A)
17 C61 20DB/LG DRIVER BLEND DOOR DRIVER (A)
18 C35 20LB/OR MODE DOOR DRIVER (A)
19 C53 20LB (3 ZONE HVAC) REAR MODE DOOR DRIVER
20 C154 20LB/OR (3 ZONE
HVAC)REAR COMMON DOOR DRIVER
A/C-HEATER CONTROL C2 (MTC) - BLACK/BLUE 10 WAYCAV CIRCUIT FUNCTION
1- -
2 C75 12DB/GY BLOWER MOTOR HIGH DRIVER
3 C74 12DB/WT BLOWER MOTOR M3 DRIVER
4 Z134 12BK/OR GROUND
5 C71 16DB/BR BLOWER MOTOR LOW DRIVER
6- -
7- -
8- -
9 C73 14DB/VT BLOWER MOTOR M2 DRIVER
10 C72 16DB/OR BLOWER MOTOR M1 DRIVER
AMBIENT TEMP SENSOR (EXCEPT BASE) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 G31 18VT/LG AMBIENT TEMPERATURE SENSOR SIGNAL
2 G931 18VT/BR AMBIENT TEMPERATURE SENSOR RETURN
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1011
CONNECTOR PINOUTS

ATC REMOTE SENSOR (ATC)-4WAYCAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO. 2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
AUTO TEMP CONTROL C1 - WHITE 13 WAYCAV CIRCUIT FUNCTION
1 C161 20LB/WT DRIVER BLEND DOOR DRIVER (B)
2 C61 20DB/LG DRIVER BLEND DOOR DRIVER (A)
3 C133 20DB/WT PASSENGER BLEND DOOR DRIVER (B)
4 C33 20LB/BR PASSENGER BLEND DOOR DRIVER (A)
5 C132 20DB/YL RECIRCULATION DOOR DRIVER (B)
6 C32 20DB/TN RECIRCULATION DOOR DRIVER (A)
7 C135 20DB/GY MODE DOOR DRIVER (B)
8 C35 20LB/OR MODE DOOR DRIVER (A)
9 C53 20LB REAR MODE DOOR DRIVER (A)
10 C154 20LB/OR REAR MODE DOOR DRIVER (B)
11 C54 20LB/YL REAR BLEND DOOR DRIVER (A)
12 C169 20DB/OR REAR BLEND DOOR DRIVER (B)
13 - -
AUTO TEMP CONTROL C2 - BLACK 13 WAYCAV CIRCUIT FUNCTION
1 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
2 C121 20DB/DG SENSOR GROUND
3 E12 20OR/GY PANEL LAMPS DRIVER
4 A114 20GY/RD FUSED B(+) (I.O.D.)
5 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
6 D25 20WT/VT PCI BUS
7 C56 20DB/LB BLOWER MOTOR CONTROL
8 C59 20DB/LB REAR BLOWER MOTOR CONTROL
9 D22 20WT/TN KDB CLOCK
10 D17 20WT/DG KDB DATA
11 Z24 18BK/OR GROUND
12 C200 20LB/DG TXV SOLENOID FEED
13 C900 18LB/VT WIPER DE-ICER DRIVER
AUTO TEMP CONTROL C3-4WAYCAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO.2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
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1012
CONNECTOR PINOUTS

BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAYCAV CIRCUIT FUNCTION
1 L61 18WT/LG LEFT FRONT TURN SIGNAL DRIVER
2 L63 18WT/DG LEFT REAR TURN SIGNAL DRIVER
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L62 18WT/BR RIGHT REAR TURN SIGNAL DRIVER
5 F20 20PK/WT IGNITION SWITCH OUTPUT (RUN-START)
6 G25 20VT/TN (HIGH LINE) LIFTGATE SWITCH MUX
7 A114 20GY/RD FUSED B(+) (I.O.D.)
8- -
9 L1 18WT/LG BACK-UP LAMP DRIVER
10 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
11 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
12 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
13 - -
14 - -
15 Z15 18BK/TN GROUND
16 G920 20VT/YL (MEMORY) MEMORY SEAT SWITCH RETURN
17 G153 20VT/YL (POWER
LIFTGATE)LIFTGATE MODULE WAKE UP SIGNAL
18 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
19 Z10 18BK/TN GROUND
20 P5 20TN/OR LEFT SLIDING DOOR UNLOCK DRIVER
21 P164 18LG/DB (BUILT-UP-
EXPORT)PASSENGER FOLDING MIRROR RELAY INPUT
22 P30 20TN/DG LIFTGATE HANDLE SWITCH SENSE
23 - -
24 G200 20VT/BR (MEMORY) MEMORY SEAT SET SWITCH MUX
25 M22 20YL/OR COURTESY LAMPS DRIVER
26 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
27 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
28 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
29 P159 20TN/DG (BUILT-UP-
EXPORT)DRIVER FOLDING MIRROR FOLD DRIVER
30 P174 20TN/LB (BUILT-UP-
EXPORT)RIGHT FOLDING MIRROR UNFOLD DRIVER
31 P171 20TN/YL (BUILT-UP-
EXPORT)LEFT FOLDING MIRROR UNFOLD DRIVER
32 W13 18BR/LG REAR WIPER MOTOR CONTROL
33 M24 20YL/WT COURTESY LAMPS DRIVER
34 L38 20WT/YL (BUILT-UP-
EXPORT)REAR FOG LAMP SWITCH OUTPUT
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1014
CONNECTOR PINOUTS

BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAYCAV CIRCUIT FUNCTION
1 G23 20VT/DB (POWER
SLIDING DOOR)SLIDING DOORS OVERHEAD SWITCH MUX
2 D23 20WT/BR FLASH PROGRAM ENABLE
3 G152 20VT/GY (POWER
SLIDING DOOR)RIGHT SLIDING DOOR WAKE UP SIGNAL
4 G151 20VT/BR (POWER
SLIDING DOOR)LEFT SLIDING DOOR WAKE UP SIGNAL
5 G76 20VT/YL RIGHT SLIDING DOOR AJAR SWITCH SENSE
6 G75 20VT (LHD) LEFT FRONT DOOR AJAR SWITCH SENSE
6 G74 20VT/WT (RHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
7 G75 20VT (RHD) LEFT FRONT DOOR AJAR SWITCH SENSE
7 G74 20VT/WT (LHD) RIGHT FRONT DOOR AJAR SWITCH SENSE
8 G77 20VT/GY LEFT SLIDING DOOR AJAR SWITCH SENSE
9 E10 20OR/GY (ATC ) (3
ZONE HVAC)PANEL LAMPS DRIVER (REAR BLOWER SWITCH)
10 - -
11 L162 20WT/VT (BUILT-UP-
EXPORT)RIGHT SIDE REPEATER LAMP FEED
12 G42 20VT/YL (POWER
SLIDING DOOR)RIGHT SLIDING DOOR PILLAR SWITCH MUX
13 G165 20VT/GY LIFTGATE CYLINDER LOCK SWITCH MUX
14 G163 20VT/LB LEFT CYLINDER LOCK SWITCH MUX
15 G162 20VT/WT RIGHT CYLINDER LOCK SWITCH MUX
16 - -
17 F503 20WT/PK IGNITION SWITCH OUTPUT (RUN)
18 G41 20VT/DG (POWER
SLIDING DOOR)LEFT SLIDING DOOR PILLAR SWITCH MUX
19 L163 20WT/BR (BUILT-UP-
EXPORT)LEFT SIDE REPEATER LAMP FEED
20 N4 18DB/WT FUEL LEVEL SENSOR SIGNAL
21 G161 20VT/DG (LHD) LEFT DOOR LOCK SWITCH MUX
21 G160 20VT/LG (RHD) RIGHT DOOR LOCK SWITCH MUX
22 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
22 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
23 D25 20WT/VT PCI BUS
24 - -
25 M11 20YL/VT COURTESY LAMPS DRIVER
26 P31 20TN/YL (POWER RE-
LEASE) (EXCEPT BUILT-
UP-EXPORT LHD SWB
GAS)LIFTGATE RELEASE DRIVER
26 P31 20TN/DG (POWER
RELEASE) (BUILT-UP-
EXPORT LHD SWB GAS)LIFTGATE RELEASE DRIVER
27 - -
28 - -
29 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
30 G70 20VT/LB HOOD AJAR SWITCH SENSE
31 F500 18DG/PK FUSED IGNITION SWITCH OUTPUT (RUN)
32 - -
33 M21 20YL/BR COURTESY LAMPS DRIVER
34 M27 20YL/LB READING LAMPS DRIVER
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1015
CONNECTOR PINOUTS

C316 (POWER SLIDING DOOR) - BLACK (LEFT DOOR WIRE TRACK ASSEMBLY SIDE)CAV CIRCUIT
1 P5 20BK/DB
2 P32 20BK/TN
3 G77 20BK/DG
4 Z825 14BK
5-
6-
7 G151 20BK/GY
8 D25 20BK/VT
9-
10 A113 14BK/RD
C316 (POWER SLIDING DOOR) - BLACK (LEFT SLIDING DOOR SIDE)CAV CIRCUIT
1 P5 20TN/OR
2 P32 20TN/VT
3 G77 20TN/OR
4 Z825 14BK/WT
5-
6-
7 G151 20VT/BR
8 D25 20WT/VT
9-
10 A113 14WT/RD
C317 (POWER SLIDING DOOR) - BLACK (RIGHT DOOR WIRE TRACK ASSEMBLY SIDE)CAV CIRCUIT
1 P38 20BK/DB
2 P34 20BK/TN
3 G76 20BK/DG
4 Z824 14BK
5-
6-
7 G152 20BK/GY
8 D25 20BK/VT
9-
10 A113 14BK/RD
C317 (POWER SLIDING DOOR) - BLACK (RIGHT SLIDING DOOR SIDE)CAV CIRCUIT
1 P38 20TN/DB
2 P34 20TN/LB
3 G76 20TN/OR
4 Z824 14BK/WT
5-
6-
7 G152 20VT/GY
8 D25 20WT/VT
9-
10 A113 14WT/RD
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1028
CONNECTOR PINOUTS