high beam CHRYSLER VOYAGER 2001 Owner's Guide

Symptom:
FRONT WASH SWITCH INPUT STUCK
POSSIBLE CAUSES
HIGH BEAM/FRONT WASHER SWITCH MUX CIRCUIT SHORTED TO GROUND
MULTI-FUNCTION SWITCH
WIRING HARNESS INSPECTION
FCM
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, select Body, Front Control Module and read the F Washer Switch
state.
Does the DRB display switch state as Closed?All
Ye s®Go To 2
No®Go To 4
2 Turn the ignition off.
Disconnect the Multi-Function Switch harness connector.
Turn the ignition on.
With the DRB, select Body, Front Control Module and read the F Washer Switch
state.
Does the DRB display switch state as Open?All
Ye s®Replace the Multi-Function Switch.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
3 Turn the ignition off.
Disconnect the Multi-Function Switch harness connector.
Disconnect the BCM C5 harness connector.
Measure the resistance between ground and the High Beam/Front Washer Switch
MUX circuit.
Is the resistance below 1000.0 ohms?All
Ye s®Repair the High Beam/Front Washer Switch MUX circuit for a
short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module.
Perform BODY VERIFICATION TEST - VER 1.
959
WINDSHIELD WIPER & WASHER

BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAYCAV CIRCUIT FUNCTION
1 L91 20WT/DB HAZARD SWITCH SENSE
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9- -
10 G20 20VT/BR IGNITION SWITCH SENSE
11 - -
12 - -
13 - -
14 - -
15 - -
16 G926 20VT/WT REAR WIPER SWITCH MUX RETURN
17 L900 20WT/YL HEADLAMP SWITCH MUX RETURN
18 L307 20WT/BR HEADLAMP SWITCH MUX
19 - -
20 - -
21 - -
22 - -
23 - -
24 - -
25 L36 20WT/DB (BUILT-UP-
EXPORT)REAR FOG LAMP INDICATOR DRIVER
26 X20 20GY/WT RADIO CONTROL MUX
27 G194 20VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
28 W26 20BR/DB REAR WIPER SWITCH MUX
29 W52 20BR/YL FRONT WIPER SWITCH MUX
30 E2 20OR/BR PANEL LAMPS DIMMER SIGNAL
31 L305 20WT/LB TURN SIGNAL SWITCH MUX
32 - -
33 - -
34 L39 20WT/OR (HIGH LINE) FRONT FOG LAMP INDICATOR DRIVER
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1017
CONNECTOR PINOUTS

INSTRUMENT CLUSTER - BLACK 13 WAYCAV CIRCUIT FUNCTION
1 E13 20OR/YL PANEL LAMPS DRIVER
2 L160 20WT/TN (LOW
LINE)RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (HIGH LINE) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (HIGH LINE) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (HIGH
LINE)HIGH BEAM INDICATOR DRIVER
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 L161 20WT/LG (LOW
LINE)LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
10 B25 16DG/WT (LHD) PARK BRAKE SWITCH SENSE
11 G26 20VT/OR CHIME DRIVER
12 G150 20VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INTELLIGENT POWER MODULE C1 - LT. GREEN/RED 20 WAYCAV CIRCUIT FUNCTION
1 F301 18VT/PK FUSED ACCESSORY RELAY OUTPUT
2- -
3- -
4 L43 18WT/DB LEFT LOW BEAM DRIVER
5 Z344 16BK/TN GROUND
6 L34 16WT/GY RIGHT HIGH BEAM DRIVER
7 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
8 L33 18WT/LG LEFT HIGH BEAM DRIVER
9 G31 18VT/LG (EXCEPT
BASE)AMBIENT TEMPERATURE SENSOR SIGNAL
10 L44 16WT/TN RIGHT LOW BEAM DRIVER
11 F300 18OR/PK FUSED ACCESSORY RELAY OUTPUT
12 - -
13 Z343 18BK/LG GROUND
14 - -
15 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
16 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
17 - -
18 G931 18VT/BR (EXCEPT
BASE)AMBIENT TEMPERATURE SENSOR RETURN
19 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
20 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
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1044
CONNECTOR PINOUTS

LEFT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 G75 20VT LEFT FRONT DOOR AJAR SWITCH SENSE
2 Z75 20BK/VT GROUND
3 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
4 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
LEFT FRONT PARK/TURN SIGNAL LAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 L61 18WT/LG LEFT FRONT TURN SIGNAL DRIVER
2 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
3 Z377 18BK/BR GROUND
LEFT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Q53 20OR LEFT FULL OPEN SWITCH SENSE
2 Z77 20BK/GY GROUND
LEFT HEADLAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 L43 18WT/DB LEFT LOW BEAM DRIVER
2 Z343 18BK/LG GROUND
3 L33 18WT/LG LEFT HIGH BEAM DRIVER
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1050
CONNECTOR PINOUTS

LEFT HIGH BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
1 Z343 16BR GROUND
2 L33 16GY LEFT HIGH BEAM DRIVER
LEFT INSTRUMENT PANEL SPEAKER - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 X153 20DG/YL LEFT FRONT I/P SPEAKER (+)
2 X155 20DG/LB LEFT FRONT I/P SPEAKER (-)
LEFT LOW BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
2 L43 16WT LEFT LOW BEAM DRIVER
LEFT PARK LAMP (BUILT-UP-EXPORT) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
2 L77 16BK FUSED PARK LAMP RELAY OUTPUT(LEFT)
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1051
CONNECTOR PINOUTS

MEMORY SEAT/MIRROR MODULE C4 - WHITE 12 WAYCAV CIRCUIT FUNCTION
1 P111 14LG/YL DRIVER SEAT REAR UP DRIVER
2 P115 14LG DRIVER SEAT HORIZONTAL FORWARD DRIVER
3 P119 14LG/DG DRIVER SEAT FRONT UP DRIVER
4 P113 14LG/WT DRIVER SEAT REAR DOWN DRIVER
5 P121 14LG/DB DRIVER SEAT FRONT DOWN DRIVER
6- -
7 P143 14LG/GY DRIVER SEAT RECLINER DOWN DRIVER
8 P9 20LG/OR DRIVER SEAT SWITCH B(+) SUPPLY
9- -
10 P141 14LG/BR DRIVER SEAT RECLINER UP DRIVER
11 P117 14LG/LB DRIVER SEAT HORIZONTAL REARWARD DRIVER
12 - -
MODE DOOR ACTUATOR (ATC) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 C135 20DB/GY MODE DOOR DRIVER (B)
2 C35 20LB/OR MODE DOOR DRIVER (A)
MODE DOOR ACTUATOR (MTC) - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 C34 20DB/LB COMMON DOOR DRIVER (B)
2 C35 20LB/OR MODE DOOR DRIVER (A)
MULTI-FUNCTION SWITCH - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 W52 20BR/YL FRONT WIPER SWITCH MUX
2 G902 20VT/OR MULTI-FUNCTION SWITCH MUX RETURN
3 L305 20WT/LB TURN SIGNAL SWITCH MUX
4 G194 20VT/LG HIGH BEAM/FRONT WASHER SWITCH MUX
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1061
CONNECTOR PINOUTS

FRONT CONTROL MODULE - BLACK 49 WAYCAV CIRCUIT FUNCTION
1 A1 B(+)
2 A1 B(+)
3 L43 LEFT LOW BEAM DRIVER
4 L34 RIGHT HIGH BEAM DRIVER
5 L33 LEFT HIGH BEAM DRIVER
6 L44 RIGHT LOW BEAM DRIVER
7 - NOT USED
8 Z117, Z118, Z343, Z344 GROUND
9 A1 B(+)
10 FCM 10 HORN RELAY CONTROL
11 FCM 11 NAME BRAND SPEAKER RELAY CONTROL
12 - SPARE
13 FCM 13 PARK LAMP RELAY CONTROL
14 FCM 14 FRONT WIPER ON/OFF RELAY CONTROL
15 C41 (DIESEL) CABIN HEATER ASSIST CONTROL
16 W7 FRONT WIPER PARK SWITCH SENSE
17 X3 HORN SWITCH SENSE
18 W1 WASHER FLUID LEVEL SWITCH SENSE
19 FCM 19 (GAS) IGNITION SWITCH OUTPUT (START)
20 A114 FUSED B(+) (I.O.D.)
21 L78 FUSED PARK LAMP RELAY OUTPUT (RIGHT)
22 D25 PCI BUS
23 G931 AMBIENT TEMPERATURE SENSOR RETURN
24 - SPARE
25 G31 AMBIENT TEMPERATURE SENSOR SIGNAL
26 L13 (RG) HEADLAMP ADJUST SIGNAL
27 F1, F2 FCM OUTPUT (UNLOCK-RUN-START)
28 F214 FCM OUTPUT (RUN-START) (SIACM)
29 F100 FCM OUTPUT (RUN) (ORC)
30 FCM 30 FRONT/REAR BLOWER MOTOR RELAY CONTROL
31 FCM 31 REAR WINDOW DEFOGGER RELAY CONTROL
32 FCM 32 (BUILT-UP-
EXPORT))HEADLAMP WASHER RELAY CONTROL
33 FCM 33 FRONT FOG LAMP RELAY CONTROL
34 FCM 34 FRONT WIPER HIGH/LOW RELAY CONTROL
35 FCM 35 ACCESSORY RELAY CONTROL (RUN-ACC)
36 B20 BRAKE FLUID LEVEL SWITCH SENSE
37 F20 IGNITION SWITCH OUTPUT (RUN-START)
38 A1 B(+)
39 T2 TRS REVERSE SENSE
40 T753 (DIESEL) IGNITION SWITCH OUTPUT (START)
41 L77 FUSED PARK LAMP RELAY OUTPUT (LEFT)
42 D23 FLASH PROGRAM ENABLE
43 Z116 GROUND
44 L50 PRIMARY BRAKE SWITCH SIGNAL
45 W10 FRONT WASHER PUMP MOTOR CONTROL
46 W20 REAR WASHER PUMP MOTOR CONTROL
47 K32 BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID CONTROL
48 F201 FCM OUTPUT (RUN-START) (ORC)
49 - NOT USED
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1067
CONNECTOR PINOUTS

RIGHT FRONT PARK/TURN SIGNAL LAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
2 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3 Z378 18BK/TN GROUND
RIGHT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Q52 20OR RIGHT FULL OPEN SWITCH SENSE
2 Z76 20BK/YL GROUND
RIGHT HEADLAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 L44 16WT/TN RIGHT LOW BEAM DRIVER
2 Z344 16BK/TN GROUND
3 L34 16WT/GY RIGHT HIGH BEAM DRIVER
RIGHT HIGH BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
1 Z344 16BR GROUND
2 L34 16GY RIGHT HIGH BEAM DRIVER
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1079
CONNECTOR PINOUTS

FASTENER IDENTIFICATION
DESCRIPTION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. Identification is determined by the
line marks on the top of each bolt head. The actual
bolt strength grade corresponds to the number of line
marks plus 2. The most commonly used metric bolt
strength classes are 9.8 and 10.9. The metric
strength class identification number is imprinted on
the head of the bolt. The higher the class number,
the greater the bolt strength. Some metric nuts are
imprinted with a single-digit strength class on the
nut face. Refer to the Fastener Identification and
Fastener Strength Charts.
FASTENER USAGE
DESCRIPTION - FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
International Symbols
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
RSINTRODUCTION5
INTERNATIONAL SYMBOLS (Continued)

FASTENER USAGE
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL VEHICLE
CONTROL & DISPLAY
SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 4) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 4 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
RGINTRODUCTION5a