relay CHRYSLER VOYAGER 2001 Service Manual

9.0 CONNECTOR PINOUTS
A/C COMPRESSOR CLUTCH - LT. GRAY 2 WAYCAV CIRCUIT FUNCTION
1 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
2 Z153 18BK/GY GROUND
A/C PRESSURE TRANSDUCER - GRAY 4 WAYCAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 F855 18PK/YL 5 VOLT SUPPLY
3 C18 18LB/BR A/C PRESSURE SIGNAL
4- -
AIR TEMPERATRUE SENSOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
AMBIENT TEMPERATURE SENSOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 G31 18VT/LG AMBIENT TEMPERATURE SENSOR SIGNAL
2 G931 18VT/BR AMBIENT TEMPERATURE SENSOR RETURN
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CONNECTOR PINOUTS

FUEL INJECTOR NO. 1 - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
FUEL INJECTOR NO. 2 - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
FUEL INJECTOR NO. 3 - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
FUEL INJECTOR NO. 4 - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
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CONNECTOR PINOUTS

FUEL INJECTOR NO. 5 (3.3L/3.8L) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K38 16BR/OR FUEL INJECTOR NO. 5 DRIVER
FUEL INJECTOR NO. 6 (3.3L/3.8L) - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
2 K58 16BR/VT FUEL INJECTOR NO. 6 DRIVER
FUEL TANK MODULE - LT. GRAY 4 WAYCAV CIRCUIT FUNCTION
1 Z201 16BK/OR GROUND
2 Z201 20BK/DB GROUND
3 N4 18DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 16DB/OR FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K342 16BR/WT GENERATOR FIELD DRIVER (-)
2 K20 18BR/GY GENERATOR FIELD DRIVER (+)
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CONNECTOR PINOUTS

GENERATOR (GENERATOR SIDE)CAV CIRCUIT FUNCTION
1 - AUTOMATIC SHUTDOWN RELAY OUTPUT
2 - GENERATOR FIELD DRIVER
3- -
4 - B(+)
5 - CASE GROUND
MANIFOLD ABSOLUTE PRESSURE SENSOR - BLACK 3 WAYCAV CIRCUIT FUNCTION
1 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
2 K900 18DB/DG SENSOR GROUND
3 F855 18OR/PK 5 VOLT SUPPLY
OXYGEN SENSOR 1/1 UPSTREAM - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
2 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
3 K902 18BR/DG OXYGEN SENSOR 1/1 GROUND
4 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
OXYGEN SENSOR 1/2 DOWNSTREAM - BLACK 4 WAYCAV CIRCUIT FUNCTION
1 Z43 18BK/DB GROUND
2 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
3 K902 18BR/DG OXYGEN SENSOR 1/2 GROUND
4 K141 18DB/YL OXYGEN SENSOR 1/2 SIGNAL
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CONNECTOR PINOUTS

FUSES (IPM)FUSE
NO.AMPS FUSED CIRCUIT FUNCTION
1 20A INTERNAL FUSED B(+)
2 15A INTERNAL FUSED PARK LAMP RELAY OUTPUT
3 15A INTERNAL FUSED PARK LAMP RELAY OUTPUT
4 30A INTERNAL FUSED B(+)
5 20A F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
6 20A F307 16LB/PK (BATTERY POSITION) FUSED B(+)
6 20A F307 16LB/PK (ACCESSORY RELAY POSITION) FUSED ACCESSORY RELAY OUTPUT
8 20A INTERNAL FUSED B(+)
9 40A INTERNAL FUSED B(+)
10 40A C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
11 20A F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
12 25A C51 12LB/BR FUSED REAR BLOWER MOTOR RELAY OUTPUT
13 40A C15 12DB/WT FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
14 15A INTERNAL FUSED B(+) (I.O.D.)
15 20A INTERNAL FUSED B(+)
16 25A INTERNAL FUSED B(+)
17 20A INTERNAL FUSED B(+)
18 15A INTERNAL FUSED B(+)
19 40A A101 12VT/RD FUSED B(+)
20 40A A102 12WT/RD FUSED B(+)
21 25A A111 12DG/RD FUSED B(+)
22 40A A110 12OR/RD FUSED B(+)
23 10A A106 20LB/RD FUSED B(+)
24 20A A701 16BR/RD FUSED B(+) (HAZARD)
26 20A A103 18GY/RD FUSED B(+)
27 40A A112 12OR/RD FUSED B(+)
28 40A F30 12PK/YL FUSED ACCESSORY RELAY OUTPUT
30 40A SPARE SPARE
31 40A A113 12WT/RD FUSED B(+)
32 40A A115 12YL/RD FUSED B(+)
33 15A INTERNAL FUSED ACCESSORY RELAY OUTPUT
A/C COMPRESSOR CLUTCH RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 C13 18LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
86 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
87 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
87A --
ACCESSORY RELAYCAV CIRCUIT FUNCTION
30 INTERNAL B(+)
85 FCM 35 ACCESSORY RELAY CONTROL (RUN-ACC)
86 INTERNAL B(+)
87 INTERNAL FUSED ACCESSORY RELAY OUTPUT
87A --
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CONNECTOR PINOUTS

AUTOMATIC SHUTDOWN RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K51 18BR/WT AUTOMATIC SHUTDOWN RELAY CONTROL
86 INTERNAL FUSED B(+)
87 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
87A --
ENGINE STARTER MOTOR RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
86 INTERNAL IGNITION SWITCH OUTPUT (START)
87 T750 12YL/GY ENGINE STARTER MOTOR RELAY OUTPUT
87A --
FUEL PUMP RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K31 18BR FUEL PUMP RELAY CONTROL
86 INTERNAL FUSED IGNITION SWITCH OUTPUT (RUN-START)
87 N1 16DB/OR FUEL PUMP RELAY OUTPUT
87A --
POSITIVE TEMPERATURE COEFFICIENTSCAV CIRCUIT FUNCTION
4 C16 20DB/GY FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
7 A105 18DB/RD FUSED B(+)
TRANSMISSION SAFETY SHUTDOWN RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 Z115 20BK/OR GROUND
86 T15 18YL/BR TRANSMISSION CONTROL RELAY CONTROL
87 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
87A --
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CONNECTOR PINOUTS

POWERTRAIN CONTROL MODULE C1 - GRAY/BLACK 40 WAYCAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR (3.3L/3.8L) IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUTDOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD DRIVER (+)
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT (3.3L/3.8L) FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR (3.3L/3.8L) FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR DOUBLE START OVERRIDE
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SIGNAL
38 - -
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
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CONNECTOR PINOUTS

POWERTRAIN CONTROL MODULE C2 - GRAY/GRAY 40 WAYCAV CIRCUIT FUNCTION
41 V37 18VT SPEED CONTROL SWITCH SIGNAL
42 C18 18LB/BR A/C PRESSURE SIGNAL
43 K900 18DB/DG SENSOR GROUND
44 F888 18BR/PK 8 VOLT SUPPLY
45 - -
46 A109 18OR/RD FUSED B(+)
47 - -
48 K40 18BR/LG (2.4L) IDLE AIR CONTROL NO. 3 DRIVER
49 K39 18VT/DG (3.3L/3.8L) IDLE AIR CONTROL NO. 1 DRIVER
49 K60 18VT/LG (2.4L) IDLE AIR CONTROL NO. 2 DRIVER
50 Z131 18BK/DG GROUND
51 K141 18DB/YL OXYGEN SENSOR 1/2 SIGNAL
52 - -
53 - -
54 - -
55 - -
56 V36 18VT/YL SPEED CONTROL VACUUM SOLENOID CONTROL
57 K39 18VT/DG (2.4L) IDLE AIR CONTROL NO. 1 DRIVER
57 K60 18VT/LG (3.3L/3.8L) IDLE AIR CONTROL NO. 2 DRIVER
58 K59 18BR/DG (2.4L) IDLE AIR CONTROL NO. 4 DRIVER
59 D25 18WT/VT PCI BUS
60 - -
61 F855 18PK/YL 5 VOLT SUPPLY
62 B29 18DG/WT BRAKE SWITCH SENSE
63 T10 18DG/LG (3.3L/3.8L) TORQUE MANAGEMENT REQUEST SENSE
64 C13 18LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
65 D21 18WT/BR SCI TRANSMIT
66 N7 18DB/OR VEHICLE SPEED SENSOR OUTPUT
67 K51 18BR/WT AUTOMATIC SHUTDOWN RELAY CONTROL
68 K52 18DB/WT EVAPORATIVE EMISSION SOLENOID CONTROL
69 - -
70 K70 18DB/BR EVAPORATIVE EMISSION SOLENOID SENSE
71 - -
72 K107 18VT/WT LEAK DETECTION PUMP SWITCH SENSE
73 K173 18BR/VT RADIATOR FAN RELAY CONTROL
74 K31 18BR FUEL PUMP RELAY CONTROL
75 D20 18WT/LG SCI RECEIVE
76 T41 18YL/DB PARK/NEUTRAL POSITION SWITCH SENSE (TRS T41)
77 K106 18VT/LB LEAK DETECTION PUMP SOLENOID CONTROL
78 K54 18DB/WT (2.4L) TORQUE CONVERTER CLUTCH SOLENOID CONTROL
79 - -
80 V35 18VT/OR SPEED CONTROL VENT SOLENOID CONTROL
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TABLE OF CONTENTS - Continued
TRANSMISSION
P0120-THROTTLE POSITION SENSOR SIGNAL CIRCUIT.....................24
P0600-SERIAL COMMUNICATION LINK MALFUNCTION.......................26
P0604-INTERNAL TCM..................................................28
P0605-INTERNAL TCM..................................................29
P0700-INTERNAL TCM..................................................30
P0705-CHECK SHIFTER SIGNAL..........................................31
P0715-INPUT SPEED SENSOR ERROR....................................38
P0720-OUTPUT SPEED SENSOR ERROR..................................42
P0725-ENGINE SPEED SENSOR CIRCUIT (3.3L/3.8L)........................46
P0725-ENGINE SPEED SENSOR CIRCUIT (3.5L)............................48
P0731-GEAR RATIO ERROR IN 1ST.......................................51
P0732-GEAR RATIO ERROR IN 2ND.......................................53
P0733-GEAR RATIO ERROR IN 3RD.......................................55
P0734-GEAR RATIO ERROR IN 4TH.......................................57
P0736-GEAR RATIO ERROR IN REVERSE..................................59
P0740-TORQUE CONVERTER CLUTCH CONTROL CIRCUIT...................61
P0750-LR SOLENOID CIRCUIT............................................63
P0755-2-4 SOLENOID CIRCUIT...........................................66
P0760-OD SOLENOID CIRCUIT...........................................69
P0765-UD SOLENOID CIRCUIT...........................................72
P1714-LOW BATTERY VOLTAGE..........................................75
P1716-BUS COMMUNICATION WITH PCM..................................79
P1717-NO COMMUNICATION WITH THE MIC...............................81
P1738-HIGH TEMPERATURE OPERATION ACTIVATED.......................83
P1739-POWER UP AT SPEED............................................85
P1765-SWITCHED BATTERY.............................................86
P1767-TRANSMISSION RELAY ALWAYS ON................................89
P1768-RELAY OUTPUT ALWAYS OFF......................................92
P1775-SOLENOID SWITCH VALVE LATCHED IN TCC POSITION...............96
P1776-SOLENOID SWITCH VALVE LATCHED IN LR POSITION................100
P1781-OD PRESSURE SWITCH SENSE CIRCUIT...........................104
P1782 - 2-4 PRESSURE SWITCH SENSE CIRCUIT..........................107
P1784-LR PRESSURE SWITCH SENSE CIRCUIT...........................110
P1787-OD HYDRAULIC PRESSURE TEST FAILURE.........................114
P1788-2/4 HYDRAULIC PRESSURE TEST FAILURE.........................118
P1789-2-4/OD HYDRAULIC PRESSURE TEST FAILURE......................122
P1790-FAULT IMMEDIATELY AFTER SHIFT................................123
P1791-LOSS OF PRIME.................................................124
P1792-BATTERY WAS DISCONNECTED...................................127
P1793-TRD LINK COMMUNICATION ERROR...............................130
P1794-SPEED SENSOR GROUND ERROR................................133
P1795-INTERNAL TCM.................................................135
P1796-AUTOSTICK SENSOR CIRCUIT....................................136
P1797-MANUAL SHIFT OVERHEAT.......................................139
P1798-WORN OUT/BURNT TRANSAXLE FLUID.............................140
P1799-CALCULATED OIL TEMP IN USE...................................142
*BRAKE SHIFT INTERLOCK OUTPUT OPEN...............................146
*CHECKING PARK/NEUTRAL SWITCH OPERATION.........................148
*INCORRECT TRANSMISSION FLUID LEVEL...............................150
*NO BACK UP LAMP OPERATION........................................151
*NO SPEEDOMETER OPERATION........................................153
*TRANSMISSION NOISY WITH NO DTC'S PRESENT........................154
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TABLE OF CONTENTS - Continued
*TRANSMISSION SHIFTS EARLY WITH NO DTC'S..........................155
*TRANSMISSION SIMULATOR 8333 WILL NOT POWER UP..................156
VERIFICATION TESTS
VERIFICATION TESTS..................................................157
8.0 COMPONENT LOCATIONS..............................................159
8.1POWERTRAIN CONTROL MODULE..................................159
8.2TRANSMISSION CONTROL MODULE................................159
8.3INTELLIGENT POWER MODULE....................................159
8.4PRESSURE PORT LOCATIONS.....................................160
8.5THROTTLE POSITION SENSOR (2.4L)...............................160
8.6AUTOSTICK/OD OFF..............................................160
8.7TRANSMISSION COMPONENT LOCATIONS..........................161
9.0 CONNECTOR PINOUTS................................................163
AUTOSTICK SWITCH - BLACK 2 WAY.....................................163
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY.....................163
BRAKE LAMP SWITCH - BLACK 6 WAY...................................164
CRANKSHAFT POSITION SENSOR - BLACK 3 WAY.........................164
DATA LINK CONNECTOR - WHITE 16 WAY................................164
DIAGNOSTIC JUNCTION PORT - BLACK 16 WAY...........................165
INPUT SPEED SENSOR (3.3L/3.8L) - GRAY 2 WAY..........................165
INTELLIGENT POWER MODULE C3 - NATURAL 20 WAY.....................165
INTELLIGENT POWER MODULE C4 - GRAY 10 WAY........................166
INTELLIGENT POWER MODULE C5 - BLACK 4 WAY........................166
INTELLIGENT POWER MODULE C6 - WHITE 10 WAY.......................166
INTELLIGENT POWER MODULE C7 - BLACK 20 WAY.......................167
INTELLIGENT POWER MODULE C9 - BLACK 10 WAY.......................167
LEFT REAR LAMP ASSEMBLY - BLACK 6 WAY.............................167
OUTPUT SPEED SENSOR (3.3L/3.8L) - GRAY 2 WAY........................168
PARK/NEUTRAL POSITION SWITCH (2.4L) - BLACK 3 WAY..................168
FUSES (IPM)..........................................................170
TRANSMISSION SAFETY SHUTDOWN RELAY.............................170
POWERTRAIN CONTROL MODULE C1 - GRAY/BLACK 40 WAY...............171
POWERTRAIN CONTROL MODULE C2 - GRAY/GRAY 40 WAY................172
RIGHT REAR LAMP ASSEMBLY - BLACK 6 WAY............................172
SOLENOID/PRESSURE SWITCH ASSEMBLY (3.3L/3.8L) - BLACK 8 WAY.......173
THROTTLE POSITION SENSOR - GRAY 3 WAY............................173
TORQUE CONVERTER CLUTCH SOLENOID (2.4L) - BLACK 3 WAY...........173
TRANSMISSION CONTROL MODULE (3.3L/3.8L) - BLACK 60 WAY............174
TRANSMISSION RANGE SENSOR (3.3L/3.8L) - GRAY 10 WAY................175
10.0 SCHEMATIC DIAGRAMS................................................177
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