diesel CHRYSLER VOYAGER 2001 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2001, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2001Pages: 4284, PDF Size: 83.53 MB
Page 14 of 4284
TABLE OF CONTENTS - Continued
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM INSTRUMENT CLUSTER . .383
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM LEFT SLIDING DOOR
CONTROL MODULE....................................................386
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM POWER LIFTGATE
MODULE.............................................................389
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM RIGHT SLIDING DOOR
CONTROL MODULE....................................................392
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM THATCHAM ALARM
MODULE.............................................................395
*NO RESPONSE FROM CABIN HEATER ASSIST - DIESEL ONLY..............397
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE...................399
*NO RESPONSE FROM ECM (PCI BUS) - DIESEL ONLY.....................401
*NO RESPONSE FROM ECM (SCI ONLY) - DIESEL ONLY....................402
*NO RESPONSE FROM FRONT CONTROL MODULE........................404
*NO RESPONSE FROM LEFT SIACM.....................................406
*NO RESPONSE FROM ORC............................................408
*NO RESPONSE FROM OVERHEAD CONSOLE............................410
*NO RESPONSE FROM PCM (PCI BUS)...................................412
*NO RESPONSE FROM PCM (SCI ONLY)..................................413
*NO RESPONSE FROM RADIO..........................................416
*NO RESPONSE FROM RIGHT SIACM....................................418
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE................420
*PCI BUS COMMUNICATION FAILURE....................................423
DOOR AJAR
*HOOD AJAR CIRCUIT OPEN............................................426
*HOOD AJAR CIRCUIT SHORTED TO GROUND............................427
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN.................428
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO GROUND. .429
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT OPEN................430
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO
GROUND.............................................................432
*LIFTGATE AJAR CIRCUIT OPEN.........................................433
*LIFTGATE AJAR CIRCUIT SHORTED TO GROUND.........................434
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN................435
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO
GROUND.............................................................436
*RIGHT SLIDING DOOR AJAR CIRCUIT OPEN.............................437
*RIGHT SLIDING DOOR AJAR CIRCUIT SHORTED TO GROUND..............439
ELECTRICALLY HEATED SYSTEMS
EBL RUN ONLY RELAY OPEN...........................................440
EBL RUN ONLY RELAY SHORTED TO BATTERY............................442
EXTERIOR LIGHTING
BACKUP LAMP OUTPUT OPEN..........................................443
BACKUP LAMP OUTPUT SHORT.........................................445
FRONT FOG LAMP RELAY OPEN........................................446
FRONT FOG LAMP SHORTED TO BATTERY...............................448
HEADLAMP SWITCH MISMATCH.........................................449
HEADLAMP SWITCH OPEN.............................................450
HEADLAMP SWITCH SHORT TO GROUND................................452
HIGH BEAM SWITCH INPUT OPEN.......................................454
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TABLE OF CONTENTS - Continued
EEPROM REFRESH FAILURE...........................................645
FRONT RISER DOWN POSITION STUCK..................................646
FRONT RISER SENSOR OUT OF RANGE HIGH............................648
FRONT RISER SENSOR OUT OF RANGE LOW.............................651
FRONT RISER UP POSITION STUCK.....................................654
HORIZONTAL FORWARD POSITION STUCK...............................656
HORIZONTAL REARWARD POSITION STUCK..............................658
HORIZONTAL SENSOR OUT OF RANGE HIGH.............................660
HORIZONTAL SENSOR OUT OF RANGE LOW.............................663
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH................666
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW................668
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH...................670
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE LOW...................672
MEMORY POSITION SWITCH STUCK.....................................674
MEMORY SWITCH INPUT OPEN.........................................676
MEMORY SWITCH INPUT SHORT........................................678
REAR RISER DOWN POSITION STUCK...................................680
REAR RISER SENSOR OUT OF RANGE HIGH.............................682
REAR RISER SENSOR OUT OF RANGE LOW..............................685
REAR RISER UP POSITION STUCK......................................688
RECLINER DOWN POSITION STUCK.....................................690
RECLINER SENSOR OUT OF RANGE HIGH...............................692
RECLINER SENSOR OUT OF RANGE LOW................................695
RECLINER UP POSITION STUCK........................................698
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH...............700
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW...............702
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH.................704
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE LOW..................706
OVERHEAD CONSOLE
BUS MESSAGES MISSING..............................................708
COMPASS TEST FAILURE..............................................710
DEMAGNETIZE COMPASS AS PER SERVICE MANUAL......................711
EC MIRROR DAY/NIGHT LINE FAULT.....................................712
EVIC INTERNAL FAILURE...............................................714
OTIS MODULE MESSAGE MISMATCH....................................715
OTIS MODULE MESSAGE MISMATCH (DIESEL)............................717
*REPAIRING CMTC DISPLAYS DOUBLE DASH(--)INTEMP DISPLAY........719
POWER DOOR LOCKS/RKE
DRIVER DOOR LOCK SWITCH INPUT OPEN...............................722
DRIVER DOOR LOCK SWITCH INPUT SHORT.............................724
DRIVER DOOR LOCK SWITCH INPUT STUCK..............................726
LEFT CYLINDER LOCK SWITCH INPUT OPEN.............................728
LEFT CYLINDER LOCK SWITCH INPUT SHORT............................730
LEFT CYLINDER LOCK SWITCH INPUT STUCK............................732
LEFT UNLOCK OUTPUT FAILURE........................................734
LIFTGATE CYLINDER SWITCH INPUT OPEN...............................736
LIFTGATE CYLINDER SWITCH INPUT SHORT..............................738
LIFTGATE CYLINDER SWITCH INPUT STUCK..............................740
LIFTGATE UNLOCK POWER OUTPUT SHORT.............................742
LOCK OUTPUT FAILURE................................................744
PASSENGER DOOR LOCK SWITCH INPUT OPEN..........................747
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TABLE OF CONTENTS - Continued
8.4.2ACTUATOR ± FRONT RHD................................997
8.4.3ACTUATOR ± FRONT LHD................................997
8.4.4ACTUATOR ± FRONT RHD................................998
8.4.5EVAPORATOR TEMPERATURE SENSOR LHD................998
8.4.6EVAPORATOR TEMPERATURE SENSOR RHD...............999
8.4.7C202 CONNECTOR......................................999
8.4.8ACTUATORS ± REAR...................................1000
8.4.9REAR A/C HEATER UNIT CONNECTOR....................1000
8.5CABIN HEATER.................................................1001
8.5.1DIESEL CABIN HEATER ASSIST (CABIN HEATER) ASSEMBLY .1001
8.5.2C331 CONNECTOR.....................................1001
8.5.3C330 CONNECTOR.....................................1002
8.7MEMORY SYSTEM...............................................1002
8.7.1MEMORY SEAT MIRROR MEDULE/SEAT MOTORS..........1002
8.7.2MEMORY SEAT MIRROR MODULE CIRCUIT BREAKER.......1003
8.8OVERHEAD SWITCHES..........................................1003
8.9POWER FOLDING MIRRORS......................................1003
8.10POWER LIFTGATE SYSTEM.......................................1004
8.10.1MODULE..............................................1004
8.10.2PINCH SENSORS (TAPE SWITCH)........................1004
8.10.3LATCH ASSEMBLY......................................1005
8.11POWER DOOR LOCK/RKE SYSTEM................................1005
8.11.1DOOR LOCK MOTOR/AJAR SWITCH......................1005
8.11.1CYLINDER LOCK SWITCH...............................1005
8.11.3REMOTE KEYLESS ENTRY MODULE......................1006
8.12POWER SLIDING DOOR..........................................1006
8.12.1MODULE..............................................1006
8.12.2LOWER DRIVE UNIT....................................1006
8.12.3LATCH ASSEMBLY......................................1007
8.13VEHICLE THEFT SECURITY SYSTEM...............................1007
8.13.1RKE/THATCHAM ALARM MODULE........................1007
8.13.2RKE/THATCHAM ALARM MODULE CONNECTORS...........1007
8.13.3VTSS LED.............................................1008
8.13.4VTSS SIREN...........................................1008
8.13.5FRONT INTRUSION SENSOR.............................1009
8.13.6REAR INTRUSION SENSOR.............................1009
9.0 CONNECTOR PINOUTS...............................................1011
A/C-HEATER CONTROL C1 (MTC) - BLACK/RED 20 WAY...................1011
A/C-HEATER CONTROL C2 (MTC) - BLACK/BLUE 10 WAY..................1011
AMBIENT TEMP SENSOR (EXCEPT BASE) - BLACK 2 WAY.................1011
ATC REMOTE SENSOR (ATC)-4WAY...................................1012
AUTO TEMP CONTROL C1 - WHITE 13 WAY..............................1012
AUTO TEMP CONTROL C2 - BLACK 13 WAY..............................1012
AUTO TEMP CONTROL C3-4WAY.....................................1012
BLOWER MOTOR RESISTOR C1 (MTC) - BLACK 6 WAY....................1013
BLOWER MOTOR RESISTOR C2 (MTC) - BLACK 2 WAY....................1013
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAY.....................1013
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY....................1014
BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAY....................1015
BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY.....................1016
BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAY....................1017
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Page 23 of 4284
TABLE OF CONTENTS - Continued
C200 - GRAY (BODY SIDE).............................................1018
C200 - GRAY (INSTRUMENT PANEL SIDE)................................1020
C201 - YELLOW (BODY SIDE)..........................................1021
C201 - YELLOW (INSTRUMENT PANEL SIDE).............................1022
C202 - GRAY (COMPONENT SIDE)......................................1022
C202 - GRAY (INSTRUMENT PANEL SIDE)................................1023
C304 - YELLOW (BODY SIDE)..........................................1023
C304 - YELLOW (SEAT SIDE)...........................................1023
C305 - GRAY (BODY SIDE).............................................1024
C306 - YELLOW (BODY SIDE)..........................................1024
C306 - YELLOW (SEAT SIDE)...........................................1024
C307 - GRAY (BODY SIDE).............................................1024
C307 - GRAY (SEAT SIDE).............................................1025
C311 - GRAY (BODY SIDE).............................................1025
C311 - GRAY (REAR A/C JUMPER SIDE).................................1026
C314 (HIGH LINE) - BLACK (BODY SIDE).................................1026
C314 (HIGH LINE) - BLACK (LIFTGATE SIDE).............................1027
C315 (HIGH LINE) - BLACK (BODY SIDE).................................1027
C315 (HIGH LINE) - BLACK (LIFTGATE SIDE).............................1027
C316 (POWER SLIDING DOOR) - BLACK (LEFT DOOR WIRE TRACK ASSEMBLY
SIDE)...............................................................1028
C316 (POWER SLIDING DOOR) - BLACK (LEFT SLIDING DOOR SIDE)........1028
C317 (POWER SLIDING DOOR) - BLACK (RIGHT DOOR WIRE TRACK ASSEMBLY
SIDE)...............................................................1028
C317 (POWER SLIDING DOOR) - BLACK (RIGHT SLIDING DOOR SIDE)......1028
C322 (MEMORY) - BLACK (BODY SIDE)..................................1029
C322 (MEMORY) - BLACK (POWER SEAT SIDE)...........................1029
C324 (MANUAL SLIDING DOOR) - BLACK (LEFT DOOR WIRE TRACK ASSEMBLY
SIDE................................................................1029
C324 (MANUAL SLIDING DOOR) - BLACK (LEFT MANUAL SLIDING DOOR
SIDE)...............................................................1030
C325 (MANUAL SLIDING DOOR) - BLACK (RIGHT DOOR WIRE TRACK ASSEMBLY
SID.................................................................1030
C325 (MANUAL SLIDING DOOR) - BLACK (RIGHT MANUAL SLIDING DOOR
SIDE)...............................................................1030
C326 - YELLOW (SAFETY SEAT SIDE)...................................1030
C326 - YELLOW (SEAT SIDE)...........................................1030
C327 - YELLOW (SAFETY SEAT SIDE)...................................1031
C327 - YELLOW (SEAT SIDE)...........................................1031
C330 (DIESEL) - GRAY (CABIN HEATER JUMPER SIDE)....................1031
C330 (DIESEL) - LT. GRAY (BODY SIDE)..................................1031
C331 (DIESEL) - BLACK (CABIN HEATER JUMPER SIDE)...................1031
C331 (DIESEL) - GRAY (CABIN HEATED COMPONENT SIDE)................1032
CABIN HEATER ASSIST C1 (DIESEL) - BLACK 6 WAY......................1032
CABIN HEATER ASSIST C2 (DIESEL) - BLACK 2 WAY......................1032
CD CHANGER-8WAY................................................1033
CENTER DOME LAMP (BASE/HIGH LINE) - GRAY 3 WAY...................1033
CLOCKSPRING C1 - WHITE 6 WAY......................................1033
CLOCKSPRING C2 - YELLOW 4 WAY....................................1034
CLOCKSPRING C4 - BLACK 2 WAY......................................1034
CLOCKSPRING C5 - YELLOW 4 WAY....................................1034
CONTROLLER ANTILOCK BRAKE - BLACK 24 WAY........................1035
DATA LINK CONNECTOR - BLACK 16 WAY...............................1035
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Page 24 of 4284
TABLE OF CONTENTS - Continued
DIAGNOSTIC JUNCTION PORT - BLACK 16 WAY..........................1036
DOSING PUMP - BLACK 2 WAY.........................................1036
DRIVER AIRBAG C1 - BROWN 2 WAY....................................1036
DRIVER AIRBAG C2 - BLACK 2 WAY.....................................1036
DRIVER BLEND DOOR ACTUATOR (ATC) - GRAY 2 WAY...................1037
DRIVER BLEND DOOR ACTUATOR (MTC) - GRAY 2 WAY...................1037
DRIVER DOOR LOCK SWITCH - BLACK 3 WAY...........................1037
DRIVER SEAT BELT SWITCH - WHITE 2 WAY.............................1037
DRIVER SEAT BELT TENSIONER-2WAY................................1038
ELECTRIC WIPER DE-ICER C1 - WHITE 2 WAY...........................1038
ELECTRIC WIPER DE-ICER C2 - WHITE 2 WAY...........................1038
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY.................1039
ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY.................1041
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY...................1041
FRONT BLOWER MODULE C1 (ATC) - BLACK 4 WAY......................1042
FRONT BLOWER MODULE C2 (ATC) - BLACK 2 WAY......................1042
FRONT READING LAMPS/SWITCH - BLACK 6 WAY........................1042
GLOVE BOX LAMP - BLUE 2 WAY.......................................1042
HALO LAMP - BLUE 2 WAY.............................................1042
HEADLAMP SWITCH - BLACK 13 WAY...................................1043
HEADLAMP WASHER PUMP MOTOR (BUILT-UP-EXPORT) - BLACK 2 WAY. . . .1043
IGNITION SWITCH - BLACK 5 WAY......................................1043
INSTRUMENT CLUSTER - BLACK 13 WAY................................1044
INTELLIGENT POWER MODULE C1 - LT. GREEN/RED 20 WAY..............1044
INTELLIGENT POWER MODULE C2 - GREEN/BLUE 10 WAY................1045
INTELLIGENT POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY........1045
INTELLIGENT POWER MODULE C3 (GAS) - NATURAL/RED 20 WAY..........1046
INTELLIGENT POWER MODULE C4 - BLUE 10 WAY.......................1046
INTELLIGENT POWER MODULE C5 - BLACK 4 WAY.......................1046
INTELLIGENT POWER MODULE C6 - NATURAL 10 WAY....................1047
INTELLIGENT POWER MODULE C7 - BLACK/RED 20 WAY..................1047
INTELLIGENT POWER MODULE C8 - ORANGE 10 WAY....................1048
INTELLIGENT POWER MODULE C9 - BLACK 10 WAY......................1048
LEFT B-PILLAR SWITCH - GRAY 3 WAY..................................1048
LEFT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAY.....1048
LEFT CYLINDER LOCK SWITCH - BLACK 2 WAY..........................1049
LEFT DOOR SPEAKER - BLACK/RED 6 WAY..............................1049
LEFT FOG LAMP - WHITE 2 WAY.......................................1049
LEFT FRONT DOOR AJAR SWITCH (BASE) - BLACK 2 WAY.................1049
LEFT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) -
BLACK 4 WAY........................................................1050
LEFT FRONT PARK/TURN SIGNAL LAMP (EXCEPT BUILT-UP-EXPORT) -
BLACK 3 WAY........................................................1050
LEFT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY........1050
LEFT HEADLAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAY.............1050
LEFT HIGH BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY...............1051
LEFT INSTRUMENT PANEL SPEAKER - BLACK 2 WAY.....................1051
LEFT LOW BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY...............1051
LEFT PARK LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY....................1051
LEFT POWER MIRROR - BLACK 12 WAY.................................1052
LEFT REAR PILLAR SPEAKER - BLACK 2 WAY............................1052
LEFT REAR READING LAMP (LUXURY) - GRAY 3 WAY.....................1052
LEFT REAR SPEAKER - BLACK/RED 6 WAY..............................1052
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TABLE OF CONTENTS - Continued
RIGHT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) - BLACK
8 WAY ..............................................................1082
RIGHT SLIDING DOOR CONTROL MODULE C2 (POWER SLIDING DOOR) -
BLACK/RED 20 WAY..................................................1082
RIGHT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) -
BLACK 6 WAY........................................................1082
RIGHT SLIDING DOOR LOCK MOTOR (POWER SLIDING DOOR) - BLACK 4
WAY................................................................1083
RIGHT SLIDING DOOR LOCK MOTOR/AJAR SWITCH (MANUAL SLIDING DOOR) -
BLACK 4 WAY........................................................1083
RIGHT SLIDING DOOR MOTOR (POWER SLIDING DOOR) - BLACK 8 WAY. . . .1083
SENTRY KEY IMMOBILIZER MODULE - BLACK 6 WAY.....................1083
SIREN (UNITED KINGDOM) - BLACK 4 WAY..............................1083
THATCHAM ALARM MODULE C1 (UNITED KINGDOM) - BLACK 16 WAY.......1084
THATCHAM ALARM MODULE C2 (UNITED KINGDOM) - WHITE 4 WAY........1084
TRANSMISSION CONTROL MODULE (EATX) - BLACK 60 WAY..............1085
TXV SOLENOID (ATC)-2WAY.........................................1086
10.0 SCHEMATIC DIAGRAMS...............................................1087
10.1AIRBAG SYSTEM................................................1087
10.2AUDIO SYSTEM.................................................1088
10.2.1PREMIUM.............................................1088
10.2.2BASE.................................................1089
10.2.3CD CHANGER.........................................1090
10.2.4REMOTE RADIO CONTROLS.............................1091
10.3CABIN HEATER.................................................1092
10.4AUTOMATIC TEMPERATURE CONTROL SYSTEM....................1093
10.4.1FRONT ATC............................................1093
10.4.2REAR ATC.............................................1094
10.5COMMUNICATION...............................................1095
10.5.1PCM COMMUNICATION.................................1096
10.5.2ECM & CABIN HEATER ASSIST COMMUNICATION - DIESEL
ONLY.................................................1096
10.6DOOR AJAR WITH POWER SLIDING DOORS........................1097
10.7DOOR AJAR WITHOUT POWER SLIDING DOORS....................1098
10.8EXTERIOR LIGHTING............................................1099
10.9IGNITION SWITCH...............................................1100
10.10INSTRUMENT CLUSTER Ð BASE..................................1101
10.11INSTRUMENT CLUSTER & MESSAGE CENTER......................1102
10.12INTELLIGENT POWER MODULE/BODY CONTROL MODULE POWER AND
GROUNDS......................................................1103
10.13INTERIOR LIGHTING.............................................1104
10.14MANUAL TEMPERATURE CONTROLS..............................1105
10.14.1BASE MANUAL TEMPERATURE CONTROL SYSTEM LHD.....1105
10.14.2BASE MANUAL TEMPERATURE CONTROL SYSTEM RHD....1106
10.14.3DUAL-ZONE MANUAL TEMPERATURE CONTROL SYSTEM
LHD ..................................................1107
10.14.4DUAL-ZONE MANUAL TEMPERATURE CONTROL SYSTEM
RHD..................................................1108
10.14.5BLOWER MOTOR.......................................1109
10.15MEMORY SYSTEM...............................................1110
10.16OVERHEAD CONSOLE...........................................1111
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Page 37 of 4284
this type of system would only refer to this circuit.
A faulty speaker could not cause this DTC.
3.2.1 REMOTE RADIO CONTROLS
These radios can be controlled via remote radio
switches (optional). These switches are located on
the back side of the steering wheel. They control
mode, preset, seek up, seek down, volume up and
volume down functions.
These functions are inputs to the Body Control
Module and can be read with the DRBIIItunder
ªbody computerº. The switches are a multiplexed
signal to the BCM. The radio control MUX circuit is
a 5 volt line that is pulled to ground through
different value resistors built into the switches.
This causes a voltage drop to be seen by the BCM
and it sends a specific message to the radio on the
PCI Bus circuit. The radio then responses to the
message.
This circuit is fairly simple to troubleshoot. The
circuit must be complete from the switches in the
steering wheel to the BCM. The ground must be
complete so that the switches can cause the voltage
drop for the BCM to see. The circuit passes through
the clockspring so continuity through this devise
must be verified.
3.2.2 CD CHANGER
The new in-dash CD Changer is designed to fit
into the existing cubby bin in the center stack. This
new cartridge-less CD Changer is controlled by
your radio, and allows you to individually load up to
four discs at a time. However, due to its compact
design, the CD Changer can only carry out one
operation at a time. For example, you can not load
a new disc while playing another at the same time.
Each operation happens sequentially.
The radio unit installed with your system pro-
vides control over all features of the CD Changer
with the exception of the CD load and eject func-
tions, which are controlled by buttons located on the
front of the CD Changer. The radio also supplies the
power, ground, PCI Bus, left and right speaker
output thru a single DIN cable. All features you
would expect, such as Disc Up/Down, Track Up/
Down, Random and Scan are controlled by the
radio, which also displays all relevant CD Changer
information on the radio display.
The CD Changer contains a Load/Eject button
and an indicator light for each of the four disc
positions. The individual light indicates whether a
CD is currently loaded in that particular chamber of
the CD Changer. Pressing the individual Load/Eject
button for a particular chamber will eject a disc
currently present in that chamber. If the chamber iscurrently empty, actuating the Load/Eject button
will position that chamber to receive and load a new
disc in that chamber.
3.3 BODY CONTROL MODULE
The body control module (BCM) supplies vehicle
occupants with visual and audible information and
controls various vehicle functions. To provide and
receive information, the module is interfaced to the
vehicle's serial bus communications network (PCI).
This network consists of the powertrain control
module (PCM), the engine control module (ECM) -
diesel only, the transmission control module (TCM),
the mechanical instrument cluster (MIC), the front
control module (FCM), the occupant restraint con-
troller (ORC), the compass/mini-trip (CMTC), the
electronic vehicle information center (EVIC), the
controller antilock brake (CAB), the HVAC control
module (ATC & MTC), the power sliding door (Left
& Right) modules (PSD), the power liftgate module
(PLG), the Audio system, the side impact airbag
control (left & right) modules (SIACM), the memory
seat/mirror module (MSMM), the RKE/thatcham
alarm module and the sentry key immobilizer mod-
ule (SKIM). The BCM is operational when battery
power is supplied to the module.
The body control module provides the following
features:
²Power Door Locks
²Automatic Door Lock
²Door Lock Inhibit
²Central Locking (with VTSS Only)
²Battery Protection
²The BCM will automatically turn off all exterior
lamps after 3 minutes and all interior lamps after
15 minutes after the ignition is turned off, if they
are not turned off by the driver.
²Chime
²Compass/Minitrip Support
²Interior Lighting (Courtesy/Reading Lamps)
²BCM Diagnostic Reporting
²Electronic Liftgate Release (with Power Door
Locks)
²Exterior Lighting
²Power Folding Mirrors
²Remote Radio Controls
²Headlamp Time Delay (with/without Autohead-
lamps)
²Automatic Headlamps (with electrochromatic
mirror)
²Illuminated Entry
²Fade to Off
8
GENERAL INFORMATION
Page 39 of 4284
Turn Signal On: When the BCM detects a turn
signal input continuously for
1.0mile/0.6km and the vehicle
speed is greater than 15 mph/
24kph, the chime will sound until
the specific turn signal is can-
celled.
Dome Lights On: Ignition is in the lock position,
driver door ajar, and the dome
light switch is left in the on
position. The chime will sound
until one of the above conditions
is removed or until the battery
protection time of 15 minutes has
expired.
Low Oil Pres-
sure:The chime will sound when the
engine is operating and the oil
pressure drops below 4psi/27.5kPa.
Engine
Temperature
Critical:The chime will sound when the
engine is operating and the cool-
ant temperature exceeds 252ÉF/
122Cor 234É/112C(diesel).The
chime is continuous at 257ÉF/
125C and will chime for 4 min-
utes and stop if the temperature
drops below 255ÉF/123C.
Low Washer
FluidThe chime will sound when the
washer fluid drops below a spe-
cific level.
Warning Lamp
Announcement:A chime will sound to alert the
driver to scan the instrument
panel to see which warning lamp
is illuminated. The door/liftgate
ajar warning lamp will appear
without a chime if the vehicle is
running and a door or the liftgate
is opened. A chime will sound if
the door or liftgate is still open
and the vehicle speed is greater
than 4mph/6kph.
High-speed
warning Gulf
Coast Countries
(GCC) onlyThe chime will sound, acting as a
warning to the driver that the
vehicle speed has exceed
75mph62/120kph63.3.4.3 WARNING LAMP ANNOUNCEMENT
Low Fuel Lamp: The cluster will request a single
chime after the indicator is illu-
minated.
Volt Lamp: The cluster will request a single
chime after the indicator is illu-
minated.
Oil Pressure
Lamp:The cluster will request a single
chime after illuminating the in-
dicator above 450rpm vehicle op-
eration.
Headlight Out
Lamp:The cluster will request a single
chime after the indicator is illu-
minated.
Liftgate Ajar
Lamp:The BCM determines when to
chime for liftgate ajar.
Fasten Seat Belt
Lamp:The BCM will request five chimes
from the MIC when the ignition
is turned to the unlock/run/start
positions if the driver seat belt is
not buckled.
Check Engine
Lamp:The cluster will request a single
chime after the indicator is illu-
minated.
Low Washer
Fluid Lamp:The cluster will request a single
chime after the indicator is illu-
minated.
Engine Tempera-
ture Lamp:The cluster will request a single
chime when the indicator is first
illuminated at 252ÉF/122C.
3.4.4 OTHER CHIME ON CONDITIONS
Bulb Check: The chime will sound three times
during bulb check.
Programming of
an Additional
Key Fob:A double cluster chime will sound,
which signals that the program
mode has been initiated.
Programming for
Rolling Door
Locks:When the programming has been
completed, a single tone from the
chime system, will occur.
10
GENERAL INFORMATION
Page 40 of 4284
3.5 COMMUNICATION
The Programmable Communication Interface or
PCI Bus is a single wire multiplexed network capa-
ble of supporting binary encoded messages shared
between multiple modules. The PCI bus circuit is
identified as D25 and is white with a violet tracer.
Additional tracer colors may be added to the violet
in order to distinguish between different module
connections. The modules are wired in parallel.
Connections are made in the harness using splices.
One splice called the Diagnostic Junction Port,
serves as the ªHubº of the bus. The Diagnostic
Junction Port provides an access point to isolate
most of the modules on the bus in order to assist in
diagnosing the circuit. The following modules are
used on the RG:
²Body Control Module
²Front Control Module
²Occupant Restraint Controller
²Left Side Impact Airbag Control Module
²Right Side Impact Airbag Control Module
²Controller Antilock Brake
²Powertrain Control Module
²Engine Control Module - Diesel Only
²Radio
²CD Changer
²Transmission Control Module
²Automatic Temperature Control Module
²A/C Heater Control Module (MTC)
²Sentry Key Immobilizer Module
²RKE/Thatcham Alarm Module
²Memory Seat/Mirror Module
²Overhead Console
²Mechanical Instrument Cluster
²Left Sliding Door Control Module
²Right Sliding Door Control Module
²Power Liftgate Module
Each module provides its own bias and termina-
tion in order to transmit and receive messages. The
bus voltage is at zero volts when no modules are
transmitting and is pulled up to about seven and a
half volts when modules are transmitting.
The bus messages are transmitted at a rate
averaging 10800 bits per second. Since there is only
voltage present when the modules transmit and the
message length is only about 500 milliseconds, it is
ineffective to try and measure the bus activity witha conventional voltmeter. The preferred method is
to use the DRBIIItlab scope. The 12v square wave
selection on the 20-volt scale provides a good view of
the bus activity. Voltage on the bus should pulse
between zero and about seven and a half volts.
Refer to the following figure for some typical dis-
plays.
The PCI Bus failure modes are broken down into
two categories. Complete PCI Bus Communication
Failure and individual module no response. Causes
of complete PCI Bus Communication Failure in-
clude a short to ground or battery on the PCI
circuit. Individual module no response can be
caused by an open circuit at either the Diagnostic
Junction Port or the module, or an open battery or
ground circuit to the affected module.
Symptoms of a complete PCI Bus Communication
Failure would include but are not limited to:
²All gauges on the MIC stay at zero
²All telltales on MIC illuminate
²MIC backlighting at full intensity
²Dashed lines in the overhead console ambient
temperature display
²No response received from any module on the PCI
bus (except the PCM)
²No start (if equipped with Sentry Key Immobi-
lizer)
Symptoms of Individual module failure could
include any one or more of the above. The difference
would be that at least one or more modules would
respond to the DRBIIIt.
Diagnosis starts with symptom identification. If a
complete PCI Bus Communication Failure is sus-
pected, begin by identifying which modules the
vehicle is equipped with and then attempt to get a
response from the modules with the DRBIIIt.Ifany
modules are responding, the failure is not related to
the total bus, but can be caused by one or more
modules PCI circuit or power supply and ground
circuits. The DRBIIItmay display ªBUS +/- SIG-
NAL OPENº or ªNO RESPONSEº to indicate a
communication problem. These same messages will
be displayed if the vehicle is not equipped with that
particular module. The CCD error message is a
default message used by the DRBIIItand in no way
indicates whether or not the PCI bus is operational.
The message is only an indication that a module is
either not responding or the vehicle is not equipped.
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GENERAL INFORMATION
Page 45 of 4284
the CPA is not properly engaged, a voltage on pin 38
will be interpreted as an unseated connector and a
fault will set.
Flash programming voltage Ð20 volt input on
pin 42. When a DRBIIItis connected and the
proper flash reprogramming sequence is selected,
the 20 volt signal will be applied through pin 42.
3.9 HEATING & A/C
3.9.1 AUTOMATIC TEMPERATURE
CONTROL (ATC)
3.9.1.1 CABIN HEATER
For vehicles equipped with a diesel engine, a
Cabin Heater is used in conjunction with the HVAC
system. The Cabin Heater is designed to supply the
vehicle's occupants with heat prior to the engine
reaching operating temperature. For additional in-
formation on this system, refer to Cabin Heater
under General Information and Diagnostic Proce-
dures in this manual.
3.9.1.2 SYSTEM OPERATION
The Automatic Temperature Control (ATC) sys-
tem provides fully adjustable three zone climate
control; Driver front zone, Passenger Front zone
and Rear zone. The following is a list of ATC
controls and features:
± a POWER button which allows the operator to
turn the system completely off.
± AUTO HIGH/LOW switch allows the operator
to select what rate (fan speed) the system will
provide the selected comfort level.
± DRIVER, REAR and PASSENGER rocker
switches to select desired temperature for each
zone.
± Recirculation button allows cooling air to be
recirculated which maximizes cooling ability.
± A/C select button allows the operator to turn
the A/C compressor off.
± Defroster button allows the operator to turn on
the defroster independently during automatic
control.
± Fan control rotary switch for selecting fan
speed.
± Mode rotary switch for selecting heating/
cooling direction.
± REAR SYSTEM rotary switch for activating
the Rear ATC Switch allowing intermediate
passenger control over rear climate control.
3.9.1.3 BLOWER MOTOR OPERATION
The Automatic Temperature Control (ATC) front
and rear blower control provides continuously vari-
able control of air flow rate to meet occupant
comfort requirements. Pulse width modulation of
the blower motor power allows the front and rear
blower to operate at any speed from off to full speed.
When front or rear blower operation is required, the
ATC sends a PCI Bus message to the Front Control
Module (FCM) requesting blower relay ON. The
FCM provides a ground for the front and rear
blower motor relay coils, activating both relays. The
front and rear blower relays provide 12 volts to
their respective blower motor power modules. Each
module provides a 12 volt blower motor control
signal to the ATC. The ATC provides a pulse width
modulated (duty-cycle) ground signal to this circuit
based on climate requirements. The higher voltage
on the signal circuit (less duty-cycle ground) the
lower the blower speed request. The lower voltage
on the signal circuit (more duty-cycle ground) the
higher the blower speed request.
3.9.1.4 INFRARED SENSORS
The ATC system uses infrared (I/R) sensors to
monitor and control oocupant comfort levels. This
sensing system replaces interior air temperature
and solar sensors which required complex control
programs to maintain occupant comfort levels. The
front I/R sensor is located in the instrument panel
center bezel outlet. The rear I/R sensor is located in
the rear overhead mounted ATC switch.
3.9.1.5 REAR ATC SWITCH
The rear ATC switch is mounted in the headliner.
The switch contains a rotary adjustment for fan
speed, a rotary adjustment for mode selection, a
push button switch for temperature selection and a
digital display of the selected temperature.
3.9.1.6 COOLDOWN TESTING
The ATC provides a feature referred to as a
Cooldown Test. This test is initiated using the
DRBIIItand is designed to check the performance
of the air conditioning system. The ATC will not
perform this test if the ambient air temperature is
below 12ÉC (53ÉF). During the test, the ATC com-
pares the ambient air temperature to the evapora-
tor temperature sensor. To pass the cooldown test,
the evap temperature sensor must drop -6ÉC (20ÉF)
below ambient temperature within 2 minutes of
start of test. At the completion of the cooldown test
the DRBIIItwill display one of the following mes-
sages indicating test outcome:
± Cooldown Test Passed
± Cooldown Test Failed
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GENERAL INFORMATION