sensor CHRYSLER VOYAGER 2001 Service Manual

TABLE OF CONTENTS
1.0 INTRODUCTION.........................................................1
1.1SYSTEM COVERAGE...............................................1
1.2SIX-STEP TROUBLESHOOTING PROCEDURE..........................1
2.0 IDENTIFICATION OF SYSTEM.............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION......................1
3.1AIRBAG SYSTEM/OCCUPANT RESTRAINT CONTROLLER SYSTEM........2
3.1.1DRIVER AIRBAG...........................................3
3.1.2CLOCKSPRING............................................4
3.1.3PASSENGER AIRBAG......................................4
3.1.4SEAT BELT TENSIONER (SBT)...............................5
3.1.5SEAT BELT SWITCHES (SBS)................................5
3.1.6SIDE IMPACT AIRBAG CONTROL MODULE (SIACM)............5
3.1.7SEAT AIRBAGS (SAB)......................................6
3.1.8ORC/SIACM DIAGNOSTIC TROUBLE CODES..................6
3.1.9ACTIVE CODES...........................................7
3.1.10STORED CODES..........................................7
3.2AUDIO SYSTEM....................................................7
3.2.1REMOTE RADIO CONTROLS................................8
3.2.2CD CHANGER.............................................8
3.3BODY CONTROL MODULE...........................................8
3.4CHIME WARNING SYSTEM...........................................9
3.4.1CHIME PRIORITY..........................................9
3.4.2CHIME ON CONDITIONS....................................9
3.4.3WARNING LAMP ANNOUNCEMENT.........................10
3.4.4OTHER CHIME ON CONDITIONS............................10
3.5COMMUNICATION.................................................11
3.6DOOR AJAR SYSTEM..............................................12
3.7EXTERIOR LIGHTING SYSTEM......................................12
3.7.1HEADLAMP POWER......................................12
3.7.2HEADLAMP SWITCH......................................12
3.7.3PARK LAMP RELAY.......................................12
3.7.4FOG LAMP RELAY........................................12
3.7.5FOG LAMPS.............................................12
3.7.6EXTERIOR LIGHTING BATTERY SAVER......................13
3.7.7AUTO HEADLAMPS.......................................13
3.8FRONT CONTROL MODULE.........................................13
3.8.1CONTROLLED POWER FEEDS.............................13
3.8.2RELAY CONTROLS.......................................14
3.8.3ELECTRICAL INPUTS.....................................15
3.9HEATING & A/C...................................................16
3.9.1AUTOMATIC TEMPERATURE CONTROL (ATC)................16
3.9.1.1CABIN HEATER..........................................16
3.9.1.2SYSTEM OPERATION.....................................16
3.9.1.3BLOWER MOTOR OPERATION.............................16
3.9.1.4INFRARED SENSORS.....................................16
3.9.1.5REAR ATC SWITCH.......................................16
3.9.1.6COOLDOWN TESTING....................................16
3.9.1.7ACTIVE AND STORED TROUBLE CODES....................17
3.9.2MANUAL TEMPERATURE CONTROL.........................17
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TABLE OF CONTENTS - Continued
3.9.2.1SYSTEM AVAILABILITY....................................17
3.9.2.2CABIN HEATER..........................................17
3.9.2.3ZONE CONTROL ± SINGLE-ZONE...........................17
3.9.2.4ZONE CONTROL ± DUAL-ZONE.............................17
3.9.2.5AIR DISTRIBUTION.......................................17
3.9.2.6DOOR ACTUATORS.......................................17
3.9.2.7DOOR ACTUATOR CONTROL..............................17
3.9.2.8HVAC SYSTEM RELAYS...................................18
3.9.2.9EVAPORATOR TEMPERATURE SENSOR.....................18
3.9.2.10A/C ± HEATER CONTROL MODULE, SWITCH OPERATION......18
3.9.2.11HVAC DIAGNOSTICS.....................................19
3.10CABIN HEATER...................................................19
3.10.1GENERAL SAFETY INFORMATION..........................19
3.10.2COMPONENT DESCRIPTION AND OPERATION...............19
3.10.2.1DCHA ASSEMBLY.........................................19
3.10.2.2COMBUSTION AIR FAN...................................20
3.10.2.3BURNER HOUSING.......................................20
3.10.2.4BURNER INSERT.........................................20
3.10.2.5CONTROL UNIT/HEAT EXCHANGER.........................20
3.10.2.6DOSING PUMP...........................................20
3.10.3OPERATION.............................................20
3.10.3.1ACTIVATION.............................................20
3.10.3.2HEATING................................................21
3.10.3.3DEACTIVATION...........................................21
3.10.4DIAGNOSTICS...........................................21
3.11INSTRUMENT CLUSTER............................................21
3.11.1INSTRUMENT CLUSTER SELF TEST........................22
3.11.2MESSAGE CENTER.......................................22
3.12INTERIOR LIGHTING...............................................22
3.12.1COURTESY LAMP CONTROL...............................22
3.12.2ILLUMINATED ENTRY.....................................22
3.12.3INTERIOR LIGHTING BATTERY SAVER......................22
3.13MEMORY SYSTEM.................................................22
3.13.1POWER SEAT............................................22
3.13.2MEMORY MIRRORS.......................................23
3.14OVERHEAD CONSOLE.............................................23
3.14.1COMPASS/MINI-TRIP COMPUTER (CMTC)....................23
3.14.2ELECTRONIC VEHICLE INFORMATION CENTER (EVIC)........23
3.14.3SETTING THE COMPASS..................................23
3.14.4SETTING THE VARIANCE..................................23
3.15POWER DOOR LOCK SYSTEM......................................24
3.15.1SLIDING DOOR MEMORY LOCK............................24
3.15.2DOOR LOCK INHIBIT......................................24
3.15.3AUTOMATIC DOOR LOCKS................................24
3.15.4REMOTE KEYLESS ENTRY (RKE)...........................24
3.16POWER FOLDING MIRRORS........................................24
3.17POWER LIFTGATE SYSTEM.........................................25
3.17.1POWER LIFTGATE........................................25
3.17.2DIAGNOSTIC FEATURES..................................25
3.17.3SYSTEM INHIBITORS.....................................25
3.18POWER SLIDING DOOR SYSTEM....................................25
3.18.1POWER SLIDING DOOR...................................25
3.18.2DIAGNOSTIC FEATURES..................................26
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TABLE OF CONTENTS - Continued
REMOTE RADIO SWITCH OPEN OR *REMOTE RADIO CONTROLS
INOPERATIVE.........................................................217
REMOTE RADIO SWITCH STUCK........................................219
RIGHT OUTPUT SHORT................................................222
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (ACTIVE)......................................225
AC PRESSURE TOO LOW (ACTIVE)......................................225
AC PRESSURE TOO HIGH (STORED).....................................226
AC PRESSURE TOO LOW (STORED).....................................226
DRIVER BLEND DOOR NOT RESPONDING (STORED)......................226
DRIVER BLEND DOOR RANGE TOO LARGE (STORED).....................226
DRIVER BLEND DOOR TRAVEL TOO SMALL (STORED).....................226
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (STORED).............226
FRONT IR SENSOR CHANGE TOO LARGE (STORED).......................226
FRONT IR SENSOR HIGH (STORED).....................................226
FRONT IR SENSOR LOW (STORED)......................................226
FRONT IR SENSOR NOT CALIBRATED (STORED)..........................226
FRONT KEYBOARD COMMUNICATION FAULT (STORED)....................226
FRONT KEYBOARD FAULT (STORED)....................................226
FRONT MODE DOOR NOT RESPONDING (STORED)........................226
FRONT MODE DOOR TRAVEL TOO LARGE (STORED)......................226
FRONT MODE DOOR TRAVEL TOO SMALL (STORED)......................226
PASS BLEND DOOR NOT RESPONDING (STORED).........................226
PASS BLEND DOOR TRAVEL TOO LARGE (STORED).......................226
PASS BLEND DOOR TRAVEL TOO SMALL (STORED).......................226
PCI BUS SHORTED HIGH (STORED).....................................226
PCI BUS SHORTED LOW (STORED)......................................226
REAR BLEND DOOR NOT RESPONDING (STORED)........................226
REAR BLEND DOOR RANGE TOO LARGE (STORED).......................226
REAR BLEND DOOR TRAVEL TOO SMALL (STORED).......................226
REAR FAN POT OPEN (STORED)........................................226
REAR FAN POT SHORTED (STORED)....................................226
REAR IR SENSOR HIGH (STORED)......................................226
REAR IR SENSOR LOW (STORED).......................................226
REAR IR SENSOR NOT CALIBRATED (STORED)...........................226
REAR KEYBOARD FAULT (STORED).....................................226
REAR MODE DOOR NOT RESPONDING (STORED).........................226
REAR MODE DOOR TRAVEL TOO LARGE (STORED).......................226
REAR MODE DOOR TRAVEL TOO SMALL (STORED)........................226
REAR MODE POT OPEN (STORED)......................................226
REAR MODE POT SHORTED (STORED)..................................226
RECIRC DOOR NOT RESPONDING (STORED).............................226
RECIRC DOOR TRAVEL TOO LARGE (STORED)............................226
RECIRC DOOR TRAVEL TOO SMALL (STORED)............................226
COOLDOWN TEST FAILED..............................................232
DRIVER BLEND DOOR NOT RESPONDING (ACTIVE).......................234
DRIVER BLEND DOOR TRAVEL TOO LARGE (ACTIVE)......................236
DRIVER BLEND DOOR TRAVEL TOO SMALL (ACTIVE)......................238
EEPROM CHECKSUM ERROR (ACTIVE)..................................240
EVAP TEMP SENSOR OPEN............................................241
EVAP TEMP SENSOR SHORTED.........................................243
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (ACTIVE)..............245
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TABLE OF CONTENTS - Continued
FRONT IR SENSOR CHANGE TOO LARGE (ACTIVE)........................245
FRONT IR SENSOR HIGH (ACTIVE)......................................245
FRONT IR SENSOR LOW (ACTIVE).......................................245
FRONT IR SENSOR NOT CALIBRATED (ACTIVE)...........................246
FRONT KEYBOARD FAULT (ACTIVE).....................................246
FRONT KEYBOARD COMMUNICATION FAULT (ACTIVE).....................251
FRONT MODE DOOR NOT RESPONDING (ACTIVE).........................252
FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE).......................254
FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE).......................256
INVALID CONDITIONS FOR COOLDOWN TEST, EVAP TEMPERATURE TOO
LOW.................................................................258
PASS BLEND DOOR NOT RESPONDING (ACTIVE)..........................261
PASS BLEND DOOR TRAVEL TOO LARGE (ACTIVE)........................263
PASS BLEND DOOR TRAVEL TOO SMALL (ACTIVE)........................265
PCI BUS SHORTED HIGH (ACTIVE)......................................267
PCI BUS SHORTED LOW (ACTIVE).......................................267
REAR BLEND DOOR NOT RESPONDING (ACTIVE).........................268
REAR BLEND DOOR TRAVEL TOO LARGE (ACTIVE)........................270
REAR BLEND DOOR TRAVEL TOO SMALL (ACTIVE)........................272
REAR FAN POT OPEN (ACTIVE).........................................274
REAR FAN POT SHORTED (ACTIVE).....................................274
REAR IR SENSOR HIGH (ACTIVE).......................................274
REAR IR SENSOR LOW (ACTIVE)........................................274
REAR MODE POT OPEN (ACTIVE).......................................274
REAR MODE POT SHORTED (ACTIVE)...................................274
REAR IR SENSOR NOT CALIBRATED (ACTIVE)............................276
REAR KEYBOARD FAULT (ACTIVE)......................................280
REAR MODE DOOR NOT RESPONDING (ACTIVE)..........................284
REAR MODE DOOR TRAVEL TOO LARGE (ACTIVE)........................286
REAR MODE DOOR TRAVEL TOO SMALL (ACTIVE).........................288
RECIRC DOOR NOT RESPONDING (ACTIVE)..............................290
RECIRC DOOR TRAVEL TOO LARGE (ACTIVE).............................292
RECIRC DOOR TRAVEL TOO SMALL (ACTIVE).............................294
CABIN HEATER
CABIN HEATER PRE-TEST..............................................296
CABIN HEATER CONTROL CIRCUIT OPEN (STORED).......................296
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (STORED)..........296
B1000 CONTROL UNIT ERRONEOUS.....................................299
B1800 NO START......................................................300
B1801 FLAME OUT: DURING HEATING CYCLE.............................300
B1801 FLAME OUT: UNSTABLE OPERATION...............................300
B1802 POWER SUPPLY OUT OF RANGE: LOW VOLTAGE THRESHOLD........304
B1802 POWER SUPPLY OUT OF RANGE: VOLTAGE ABOVE 15.5 VOLTS.......307
B1803 FLAME DETECTED PRIOR TO COMBUSTION........................308
B1811 HEATER OVERHEATED...........................................309
B1813 HEATER IN LOCKOUT MODE......................................313
B1820 DOSING PUMP CIRCUIT: OPEN OR SHORT TO BATTERY.............315
B1820 DOSING PUMP CIRCUIT: SHORT TO GROUND.......................318
B1821 COMBUSTION AIR FAN CIRCUIT: OPEN.............................321
B1821 COMBUSTION AIR FAN CIRCUIT: SHORT TO GROUND................321
B1822 GLOW PIN/FLAME SENSOR: OPEN................................322
B1822 GLOW PIN/FLAME SENSOR: SHORT TO GROUND...................322
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TABLE OF CONTENTS - Continued
HIGH BEAM SWITCH INPUT SHORT......................................456
LEFT FRONT TURN SIGNAL OUTPUT OPEN...............................458
LEFT FRONT TURN SIGNAL OUTPUT SHORT..............................460
LEFT HIGH BEAM HEADLAMP CIRCUIT OPEN.............................462
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND.............464
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE.............466
LEFT LOW BEAM HEADLAMP CIRCUIT OPEN.............................468
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND..............470
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE..............472
LEFT REAR TURN SIGNAL OUTPUT OPEN................................474
LEFT REAR TURN SIGNAL OUTPUT SHORT...............................476
LEFT SIDE PARK LAMP OPEN...........................................478
PARK LAMP OUTPUT 1 OPEN...........................................480
PARK LAMP OUTPUT 1 SHORT TO BATTERY..............................482
PARK LAMP OUTPUT 2 OPEN...........................................483
PARK LAMP OUTPUT 2 SHORT TO BATTERY..............................485
RIGHT FRONT TURN SIGNAL OUTPUT OPEN..............................486
RIGHT FRONT TURN SIGNAL OUTPUT SHORT............................488
RIGHT HIGH BEAM HEADLAMP CIRCUIT OPEN............................490
RIGHT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND............492
RIGHT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE............494
RIGHT LOW BEAM HEADLAMP CIRCUIT OPEN............................496
RIGHT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND.............498
RIGHT LOW BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE............500
RIGHT REAR TURN SIGNAL OUTPUT OPEN...............................502
RIGHT REAR TURN SIGNAL OUTPUT SHORT..............................504
RIGHT SIDE PARK LAMP OPEN..........................................506
TURN SIGNAL SWITCH INPUT OPEN.....................................508
TURN SIGNAL SWITCH INPUT SHORT....................................510
HEATING & A/C
A/C FAULT (ACTIVE) - MANUAL A/C......................................512
CHECKSUM FAILURE (ACTIVE) - MANUAL A/C.............................512
POWER FAULT (ACTIVE) - MANUAL A/C..................................512
REAR DEFOG FAILURE (ACTIVE) - MAN A/C...............................512
RECIRCULATION FAULT (ACTIVE) - MANUAL A/C...........................512
UNKNOWN FAULT DETECTED (ACTIVE) - MANUAL A/C.....................512
A/C FAULT (STORED) - MANUAL A/C.....................................514
BACKLIGHT DIMMING RX FAILURE (STORED) - MANUAL A/C................514
BLEND OVERCURRENT (STORED) - MANUAL A/C..........................514
CHECKSUM FAILURE (STORED) - MANUAL A/C............................514
EVAPORATOR TEMPERATURE SENSOR CIRCUIT OPEN (STORED) - MANUAL
A/C..................................................................514
EVAPORATOR TEMPERATURE SENSOR CIRCUIT SHORT (STORED) - MANUAL
A/C..................................................................514
LOOPBACK FAILURE (STORED) - MANUAL A/C............................514
LOOPBACK TEST FAILURE (STORED) - MANUAL A/C.......................514
MODE OVERCURRENT (STORED) - MANUAL A/C..........................514
NO BCM MESSAGE RECEIVED (STORED) - MANUAL A/C...................514
NO PCM MESSAGE RECEIVED (STORED) - MANUAL A/C...................514
PCM COMMUNICATION FAILURE (STORED) - MANUAL A/C..................514
POWER FAULT (STORED) - MANUAL A/C.................................514
REAR BLEND OVERCURRENT (STORED) - MANUAL A/C....................514
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TABLE OF CONTENTS - Continued
REAR BLEND POT CIRCUIT OPEN (STORED) - MANUAL A/C.................514
REAR BLEND POT CIRCUIT SHORT (STORED) - MANUAL A/C...............514
REAR DEFOG FAILURE (STORED) - MANUAL A/C..........................514
REAR MODE OVERCURRENT (STORED) - MANUAL A/C.....................514
RECIRC OVERCURRENT (STORED) - MANUAL A/C.........................514
RECIRCULATION FAULT (STORED) - MANUAL A/C..........................514
TX FAILURE (STORED) - MANUAL A/C....................................514
UNKNOWN FAULT DETECTED (STORED) - MANUAL A/C....................514
VEHICLE ODOMETER FAILURE (STORED) - MANUAL A/C...................514
ZONE OVERCURRENT (STORED) - MANUAL A/C...........................514
BACKLIGHT DIMMING RX FAILURE (ACTIVE) - MANUAL A/C.................519
NO BCM MESSAGE RECEIVED (ACTIVE) - MANUAL A/C....................519
BLEND CALIBRATION FAULT - MANUAL A/C...............................521
MODE CALIBRATION FAULT - MANUAL A/C................................521
RECIRCULATION CALIBRATION FAULT - MANUAL A/C......................521
ZONE CALIBRATION FAULT - MANUAL A/C................................521
BLEND OVERCURRENT (ACTIVE) - MANUAL A/C...........................526
MODE OVERCURRENT (ACTIVE) - MANUAL A/C...........................526
REAR BLEND OVERCURRENT (ACTIVE) - MANUAL A/C.....................526
REAR MODE OVERCURRENT (ACTIVE) - MANUAL A/C......................526
RECIRC OVERCURRENT (ACTIVE) - MANUAL A/C..........................526
ZONE OVERCURRENT (ACTIVE) - MANUAL A/C............................526
COOLDOWN TEST EXCESSIVE FAULT - MANUAL A/C.......................532
COOLDOWN TEST SENSOR FAILURE - MANUAL A/C.......................532
COOLDOWN TEST SET UP FAULT - MANUAL A/C..........................534
COOLDOWN TEST TOO COLD TO START - MANUAL A/C....................535
EVAPORATOR TEMPERATURE SENSOR CIRCUIT OPEN (ACTIVE) - MANUAL
A/C..................................................................538
EVAPORATOR TEMPERATURE SENSOR CIRCUIT SHORT (ACTIVE) - MANUAL
A/C..................................................................540
FRONT AND REAR BLOWER OUTPUT 1 OPEN............................542
FRONT AND REAR BLOWER OUTPUT 2 OPEN............................542
FRONT AND REAR BLOWER OUTPUT 1 SHORT TO BATT...................544
FRONT AND REAR BLOWER OUTPUT 2 SHORT TO BATT...................544
LOOPBACK FAILURE (ACTIVE) - MANUAL A/C.............................546
LOOPBACK TEST FAILURE (ACTIVE) - MANUAL A/C........................546
NO PCM MESSAGE RECEIVED (ACTIVE) - MANUAL A/C....................547
PCM COMMUNICATION FAILURE (ACTIVE) - MANUAL A/C...................547
VEHICLE ODOMETER FAILURE (ACTIVE) - MANUAL A/C....................547
REAR BLEND CALIBRATION FAULT - MANUAL A/C.........................549
REAR MODE CALIBRATION FAULT - MANUAL A/C..........................549
REAR BLEND POT CIRCUIT OPEN (ACTIVE) - MANUAL A/C..................553
REAR BLEND POT CIRCUIT SHORT (ACTIVE) - MANUAL A/C................556
TX FAILURE (ACTIVE) - MANUAL A/C.....................................559
INSTRUMENT CLUSTER
ABS LAMP CKT SHORT................................................561
ABS LAMP OPEN......................................................562
AIRBAG LAMP CKT SHORT.............................................563
AIRBAG LAMP OPEN...................................................564
EL PANEL SHORT.....................................................565
FRONT FOG LAMP INDICATOR OPEN....................................567
FRONT FOG LAMP INDICATOR SHORT TO GROUND.......................569
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TABLE OF CONTENTS - Continued
EEPROM REFRESH FAILURE...........................................645
FRONT RISER DOWN POSITION STUCK..................................646
FRONT RISER SENSOR OUT OF RANGE HIGH............................648
FRONT RISER SENSOR OUT OF RANGE LOW.............................651
FRONT RISER UP POSITION STUCK.....................................654
HORIZONTAL FORWARD POSITION STUCK...............................656
HORIZONTAL REARWARD POSITION STUCK..............................658
HORIZONTAL SENSOR OUT OF RANGE HIGH.............................660
HORIZONTAL SENSOR OUT OF RANGE LOW.............................663
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH................666
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW................668
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH...................670
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE LOW...................672
MEMORY POSITION SWITCH STUCK.....................................674
MEMORY SWITCH INPUT OPEN.........................................676
MEMORY SWITCH INPUT SHORT........................................678
REAR RISER DOWN POSITION STUCK...................................680
REAR RISER SENSOR OUT OF RANGE HIGH.............................682
REAR RISER SENSOR OUT OF RANGE LOW..............................685
REAR RISER UP POSITION STUCK......................................688
RECLINER DOWN POSITION STUCK.....................................690
RECLINER SENSOR OUT OF RANGE HIGH...............................692
RECLINER SENSOR OUT OF RANGE LOW................................695
RECLINER UP POSITION STUCK........................................698
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH...............700
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW...............702
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH.................704
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE LOW..................706
OVERHEAD CONSOLE
BUS MESSAGES MISSING..............................................708
COMPASS TEST FAILURE..............................................710
DEMAGNETIZE COMPASS AS PER SERVICE MANUAL......................711
EC MIRROR DAY/NIGHT LINE FAULT.....................................712
EVIC INTERNAL FAILURE...............................................714
OTIS MODULE MESSAGE MISMATCH....................................715
OTIS MODULE MESSAGE MISMATCH (DIESEL)............................717
*REPAIRING CMTC DISPLAYS DOUBLE DASH(--)INTEMP DISPLAY........719
POWER DOOR LOCKS/RKE
DRIVER DOOR LOCK SWITCH INPUT OPEN...............................722
DRIVER DOOR LOCK SWITCH INPUT SHORT.............................724
DRIVER DOOR LOCK SWITCH INPUT STUCK..............................726
LEFT CYLINDER LOCK SWITCH INPUT OPEN.............................728
LEFT CYLINDER LOCK SWITCH INPUT SHORT............................730
LEFT CYLINDER LOCK SWITCH INPUT STUCK............................732
LEFT UNLOCK OUTPUT FAILURE........................................734
LIFTGATE CYLINDER SWITCH INPUT OPEN...............................736
LIFTGATE CYLINDER SWITCH INPUT SHORT..............................738
LIFTGATE CYLINDER SWITCH INPUT STUCK..............................740
LIFTGATE UNLOCK POWER OUTPUT SHORT.............................742
LOCK OUTPUT FAILURE................................................744
PASSENGER DOOR LOCK SWITCH INPUT OPEN..........................747
xv

TABLE OF CONTENTS - Continued
PASSENGER DOOR LOCK SWITCH INPUT SHORT.........................749
PASSENGER DOOR LOCK SWITCH INPUT STUCK.........................751
RIGHT CYLINDER LOCK SWITCH INPUT OPEN............................753
RIGHT CYLINDER LOCK SWITCH INPUT SHORT...........................755
RIGHT CYLINDER LOCK SWITCH INPUT STUCK...........................757
RIGHT UNLOCK OUTPUT FAILURE.......................................759
RKE PROGRAM LINE OUTPUT OPEN....................................761
RKE PROGRAM LINE OUTPUT SHORT...................................763
POWER DOORS - LIFTGATE
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN........................764
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND...........766
CONTROL MODULE FAILURE - INTERNAL FAILURE........................768
INCOMPLETE LATCH CINCH - NO CURRENT..............................769
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION......................771
INCOMPLETE LATCH CINCH - OVERCURRENT............................773
INCOMPLETE LATCH CINCH - PAWL SWITCH FAILURE.....................776
INCOMPLETE LATCH CINCH - RATCHET SWITCH FAILURE..................779
INCOMPLETE LATCH RELEASE - NO CURRENT...........................782
INCOMPLETE LATCH RELEASE - RATCHET SWITCH FAILURE...............785
INCOMPLETE LATCH RELEASE- OVERCURRENT..........................787
INCOMPLETE LATCH RELEASE- PAWL SWITCH FAILURE...................788
INCOMPLETE LATCH RELEASE- SECTOR GEAR RETURN FAILURE..........790
INCOMPLETE POWER CLOSE - FULL OPEN SWITCH FAILURE...............791
INCOMPLETE POWER CLOSE - MISSING HALL SIGNAL.....................793
INCOMPLETE POWER CLOSE - OVER CURRENT..........................796
INCOMPLETE POWER CLOSE - TIME OUT................................799
INCOMPLETE POWER OPEN - FULL OPEN SWITCH FAILURE................800
INCOMPLETE POWER OPEN - LATCH FAILURE............................802
INCOMPLETE POWER OPEN - MISSING HALL SIGNAL......................808
INCOMPLETE POWER OPEN - OVERCURRENT............................811
INCOMPLETE POWER OPEN - TIME OUT.................................814
IOD WAKE UPOPEN - PLG .............................................815
LOOPBACK TEST FAILURE.............................................817
LOSS OF BCM MESSAGES.............................................818
LOSS OF EATX MESSAGES.............................................819
LOSS OF FCM MESSAGES.............................................820
LOSS OF SBEC MESSAGES............................................821
OUTSIDE LIFTGATE HANDLE INPUT SHORT..............................822
OUTSIDE LIFTGATE HANDLE INPUT STUCK...............................823
OVERHEAD LIFTGATE SWITCH INPUT STUCK.............................824
OVERHEAD LIFTGATE/LOCKOUT SWITCHES OPEN........................825
OVERHEAD LIFTGATE/LOCKOUT SWITCHES SHORT.......................827
PINCH SENSOR CIRCUIT OPEN.........................................828
PINCH SENSOR SIGNAL CIRCUIT SHORT TO GROUND.....................831
*POWER LIFTGATE INOPERATIVE.......................................833
POWER DOORS - SLIDING
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN........................834
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND...........835
CONTROL MODULE FAILURE - INTERNAL FAILURE........................836
INCOMPLETE LATCH CINCH - NO CURRENT..............................837
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION......................839
xvi

TABLE OF CONTENTS - Continued
8.4.2ACTUATOR ± FRONT RHD................................997
8.4.3ACTUATOR ± FRONT LHD................................997
8.4.4ACTUATOR ± FRONT RHD................................998
8.4.5EVAPORATOR TEMPERATURE SENSOR LHD................998
8.4.6EVAPORATOR TEMPERATURE SENSOR RHD...............999
8.4.7C202 CONNECTOR......................................999
8.4.8ACTUATORS ± REAR...................................1000
8.4.9REAR A/C HEATER UNIT CONNECTOR....................1000
8.5CABIN HEATER.................................................1001
8.5.1DIESEL CABIN HEATER ASSIST (CABIN HEATER) ASSEMBLY .1001
8.5.2C331 CONNECTOR.....................................1001
8.5.3C330 CONNECTOR.....................................1002
8.7MEMORY SYSTEM...............................................1002
8.7.1MEMORY SEAT MIRROR MEDULE/SEAT MOTORS..........1002
8.7.2MEMORY SEAT MIRROR MODULE CIRCUIT BREAKER.......1003
8.8OVERHEAD SWITCHES..........................................1003
8.9POWER FOLDING MIRRORS......................................1003
8.10POWER LIFTGATE SYSTEM.......................................1004
8.10.1MODULE..............................................1004
8.10.2PINCH SENSORS (TAPE SWITCH)........................1004
8.10.3LATCH ASSEMBLY......................................1005
8.11POWER DOOR LOCK/RKE SYSTEM................................1005
8.11.1DOOR LOCK MOTOR/AJAR SWITCH......................1005
8.11.1CYLINDER LOCK SWITCH...............................1005
8.11.3REMOTE KEYLESS ENTRY MODULE......................1006
8.12POWER SLIDING DOOR..........................................1006
8.12.1MODULE..............................................1006
8.12.2LOWER DRIVE UNIT....................................1006
8.12.3LATCH ASSEMBLY......................................1007
8.13VEHICLE THEFT SECURITY SYSTEM...............................1007
8.13.1RKE/THATCHAM ALARM MODULE........................1007
8.13.2RKE/THATCHAM ALARM MODULE CONNECTORS...........1007
8.13.3VTSS LED.............................................1008
8.13.4VTSS SIREN...........................................1008
8.13.5FRONT INTRUSION SENSOR.............................1009
8.13.6REAR INTRUSION SENSOR.............................1009
9.0 CONNECTOR PINOUTS...............................................1011
A/C-HEATER CONTROL C1 (MTC) - BLACK/RED 20 WAY...................1011
A/C-HEATER CONTROL C2 (MTC) - BLACK/BLUE 10 WAY..................1011
AMBIENT TEMP SENSOR (EXCEPT BASE) - BLACK 2 WAY.................1011
ATC REMOTE SENSOR (ATC)-4WAY...................................1012
AUTO TEMP CONTROL C1 - WHITE 13 WAY..............................1012
AUTO TEMP CONTROL C2 - BLACK 13 WAY..............................1012
AUTO TEMP CONTROL C3-4WAY.....................................1012
BLOWER MOTOR RESISTOR C1 (MTC) - BLACK 6 WAY....................1013
BLOWER MOTOR RESISTOR C2 (MTC) - BLACK 2 WAY....................1013
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAY.....................1013
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY....................1014
BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAY....................1015
BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY.....................1016
BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAY....................1017
xix

TABLE OF CONTENTS - Continued
DIAGNOSTIC JUNCTION PORT - BLACK 16 WAY..........................1036
DOSING PUMP - BLACK 2 WAY.........................................1036
DRIVER AIRBAG C1 - BROWN 2 WAY....................................1036
DRIVER AIRBAG C2 - BLACK 2 WAY.....................................1036
DRIVER BLEND DOOR ACTUATOR (ATC) - GRAY 2 WAY...................1037
DRIVER BLEND DOOR ACTUATOR (MTC) - GRAY 2 WAY...................1037
DRIVER DOOR LOCK SWITCH - BLACK 3 WAY...........................1037
DRIVER SEAT BELT SWITCH - WHITE 2 WAY.............................1037
DRIVER SEAT BELT TENSIONER-2WAY................................1038
ELECTRIC WIPER DE-ICER C1 - WHITE 2 WAY...........................1038
ELECTRIC WIPER DE-ICER C2 - WHITE 2 WAY...........................1038
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY.................1039
ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY.................1041
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY...................1041
FRONT BLOWER MODULE C1 (ATC) - BLACK 4 WAY......................1042
FRONT BLOWER MODULE C2 (ATC) - BLACK 2 WAY......................1042
FRONT READING LAMPS/SWITCH - BLACK 6 WAY........................1042
GLOVE BOX LAMP - BLUE 2 WAY.......................................1042
HALO LAMP - BLUE 2 WAY.............................................1042
HEADLAMP SWITCH - BLACK 13 WAY...................................1043
HEADLAMP WASHER PUMP MOTOR (BUILT-UP-EXPORT) - BLACK 2 WAY. . . .1043
IGNITION SWITCH - BLACK 5 WAY......................................1043
INSTRUMENT CLUSTER - BLACK 13 WAY................................1044
INTELLIGENT POWER MODULE C1 - LT. GREEN/RED 20 WAY..............1044
INTELLIGENT POWER MODULE C2 - GREEN/BLUE 10 WAY................1045
INTELLIGENT POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY........1045
INTELLIGENT POWER MODULE C3 (GAS) - NATURAL/RED 20 WAY..........1046
INTELLIGENT POWER MODULE C4 - BLUE 10 WAY.......................1046
INTELLIGENT POWER MODULE C5 - BLACK 4 WAY.......................1046
INTELLIGENT POWER MODULE C6 - NATURAL 10 WAY....................1047
INTELLIGENT POWER MODULE C7 - BLACK/RED 20 WAY..................1047
INTELLIGENT POWER MODULE C8 - ORANGE 10 WAY....................1048
INTELLIGENT POWER MODULE C9 - BLACK 10 WAY......................1048
LEFT B-PILLAR SWITCH - GRAY 3 WAY..................................1048
LEFT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAY.....1048
LEFT CYLINDER LOCK SWITCH - BLACK 2 WAY..........................1049
LEFT DOOR SPEAKER - BLACK/RED 6 WAY..............................1049
LEFT FOG LAMP - WHITE 2 WAY.......................................1049
LEFT FRONT DOOR AJAR SWITCH (BASE) - BLACK 2 WAY.................1049
LEFT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) -
BLACK 4 WAY........................................................1050
LEFT FRONT PARK/TURN SIGNAL LAMP (EXCEPT BUILT-UP-EXPORT) -
BLACK 3 WAY........................................................1050
LEFT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY........1050
LEFT HEADLAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAY.............1050
LEFT HIGH BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY...............1051
LEFT INSTRUMENT PANEL SPEAKER - BLACK 2 WAY.....................1051
LEFT LOW BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY...............1051
LEFT PARK LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY....................1051
LEFT POWER MIRROR - BLACK 12 WAY.................................1052
LEFT REAR PILLAR SPEAKER - BLACK 2 WAY............................1052
LEFT REAR READING LAMP (LUXURY) - GRAY 3 WAY.....................1052
LEFT REAR SPEAKER - BLACK/RED 6 WAY..............................1052
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