tow CHRYSLER VOYAGER 2002 Service Manual

(4) If equipped, open stowage bin to access front
pan bolts.
(5) Remove bolts attaching seat cushion pan to
seat track.
(6) Disconnect wire connectors, if equipment.
(7) Remove seat cushion from seat.
(8) Disengage J-strap retainers holding seat cover
to cushion.
(9) Remove seat cushion pan from cover and pad.
INSTALLATION
(1) Place seat cushion cover in position on seat
cushion.
(2) Engage J-strap retainers to hold seat cover to
cushion.
(3) Place seat cushion in position on seat.
(4) Connect wire connectors, if equipment.
(5) Install bolts attaching seat cushion to seat
track. Tighten bolts to 28.5 N´m (21 ft. lbs.) torque.
(6) If equipped, close stowage bin.
(7) Install seat track front and rear covers, if
equipped. (Refer to 23 - BODY/SEATS/SEAT TRACK
REAR COVER - INSTALLATION) and (Refer to 23 -
BODY/SEATS/SEAT TRACK FRONT COVER -
INSTALLATION)
(8) Install the quad seat side shield and cup holder
if equipped. (Refer to 23 - BODY/SEATS/QUAD
BUCKET SEAT SIDE SHIELD/CUP HOLDER -
INSTALLATION) and (Refer to 23 - BODY/SEATS/
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER - INSTALLATION)
(9) Install seat cushion side covers. (Refer to 23 -
BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - INSTALLATION)
FRONT SEAT CUSHION SIDE
COVER
REMOVAL
(1) Remove screws and plastic push pin attaching
seat cushion side cover to bucket seat (Fig. 18).
(2) Disengage J-strap along rear of seat cushion to
access screw.
(3) Remove screw attaching rear of side cover to
seat cushion frame.
(4) Remove side cover from seat cushion.
(5) If equipped, disconnect wire connector from
power seat switch (Fig. 19).
INSTALLATION
(1) Place side cover in position on seat cushion.
(2) If equipped, connect wire connector into power
seat switch.
(3) Install screw attaching rear of side cover to
seat cushion frame. Tighten screw to 1 N´m (9 in.
lbs.) torque.
(4) Engage J-strap along rear of seat cushion to
access screw.
(5) Install screws attaching seat cushion side cover
to bucket seat (Fig. 18).
Fig. 18 FRONT SEAT SIDE SHIELD
1 - SCREWS
2 - SIDE SHIELD
3 - SEAT CUSHION
Fig. 19 POWER SEAT SWITCH WIRE CONNECTOR
1 - SEAT CUSHION SIDE COVER
2 - POWER SEAT SWITCH
3 - WIRE CONNECTOR
RSSEATS23-93
FRONT/QUAD SEAT CUSHION (Continued)
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(3) Engage synchronizing cable housing into seat
back hinge.
(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 38). Tighten nuts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 39).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 40).
(7) Remove the seat back.
Fig. 38 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 39 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
23 - 102 SEATSRS
BENCH SEAT BACK HINGE (Continued)
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SEALER LOCATIONS
SPECIFICATIONS
BODY SEALING LOCATIONS
INDEX
DESCRIPTION FIGURE
METHODS OF APPLYING AUTO BODY SEALANT 5
LOWER WINDSHIELD OPENING - RIGHT AND LEFT SIDES 6
COWL SIDE - LEFT AND RIGHT SIDES 7
SIDE QUARTER WINDSHIELD OPENING - LEFT AND RIGHT SIDES 8
UPPER WINDSHIELD A-PILLAR - LEFT AND RIGHT SIDES 9
ROOF TRACK C-PILLAR - LEFT AND RIGHT SIDES 10
SLIDING DOOR UPPER FLANGE SEAMS - LEFT AND RIGHT SIDES 11
QUARTER PANEL EXTERIOR AREA - LEFT AND RIGHT SIDES 12
LOWER REAR EXTERIOR CORNER PANELS - LEFT AND RIGHT SIDES 13
LOWER SILL LIFT GATE OPENING - LEFT AND RIGHT SIDES 14
C-PILLAR CAN - LEFT AND RIGHT SIDES 15
SHOCK TOWER AREA - LEFT AND RIGHT SIDES 16
OUTER SHOCK TOWER AREA - LEFT AND RIGHT SIDES 17
CROSS MEMBER SUPPORT - LEFT AND RIGHT SIDES 18
A & B PILLAR FLOOR PAN RISERS - LEFT AND RIGHT SIDES 19
REAR WHEEL HOUSE FLOOR PAN - LEFT AND RIGHT SIDES 20
REAR WHEELHOUSE TO FLOOR PAN - LEFT AND RIGHT SIDES 21
UPPER SLIDING DOOR FLANGE - LEFT AND RIGHT SIDES 22
UPPER LIFTGATE HINGE AREA - LEFT AND RIGHT SIDES 23
REAR BRACKET SUPPORT REAR HANGER - LEFT AND RIGHT SIDES 24
LIFTGATE PANEL OPENING - UNDERSIDE 25
D-PILLAR INSIDE SEAM - LEFT AND RIGHT SIDES 26
REAR TAIL LAMP AREA SEAMS - LEFT AND RIGHT SIDES 27
UPPER LIFTGATE PANEL SILL - LEFT AND RIGHT SIDES 28
FRONT WHEELHOUSE & SHOCK TOWER - LEFT AND RIGHT SIDES 29
REAR QUARTER WHEELHOUSE LIP & SEAT ANCHOR BOLT - LEFT AND RIGHT
SIDES30
TAILLAMP CAN - LEFT AND RIGHT SIDES 31
B-PILLAR AND SILL AREAS - LEFT AND RIGHT SIDES 32
FRONT FLOOR PAN & RISER 33
FLOOR PAN SEAMS - LEFT AND RIGHT SIDES 34
FLOOR PAN & REAR WHEELHOUSE AREA - LEFT AND RIGHT SIDES 35
FLOOR PAN SILL & D-PILLAR SEAMS - LEFT AND RIGHT SIDES 36
LEFT SIDE SEAT ANCHOR REINFORCEMENT - SHORT WHEEL BASE ONLY 37
UNDERBODY - LEFT AND RIGHT SIDES 38
RSBODY STRUCTURE23 - 121
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Fig. 16 SHOCK TOWER AREA - LEFT AND RIGHT SIDES
Fig. 17 OUTER SHOCK TOWER AREA - LEFT AND RIGHT SIDES
RSBODY STRUCTURE23 - 129
SEALER LOCATIONS (Continued)
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Fig. 28 UPPER LIFTGATE PANEL SILL - LEFT AND RIGHT SIDES
Fig. 29 FRONT WHEELHOUSE & SHOCK TOWER - LEFT AND RIGHT SIDES
RSBODY STRUCTURE23 - 135
SEALER LOCATIONS (Continued)
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WELD LOCATIONS
SPECIFICATIONS
WELD LOCATIONS
INDEX
DESCRIPTION FIGURE
FRONT FENDER SHIELD - RIGHT 62
FRONT FENDER SHIELD - LEFT 63
STRUT TOWER AND REINFORCEMENTS - RIGHT 64
SUSPENSION RETAINERS AND REINFORCEMENTS - RIGHT 65
STRUT TOWER AND REINFORCEMENTS - LEFT 66
SUSPENSION RETAINERS AND REINFORCEMENTS - LEFT 67
FLOOR PAN REINFORCEMENTS - SIDE RAILS 68
REAR SUSPENSION BRACKETS 69
FLOOR PAN CROSS MEMBERS 70
SEAT REINFORCEMENTS - LONG WHEEL BASE ONLY 71
STRIKER REINFORCEMENTS - LONG WHEEL BASE ONLY 72
FUEL TANK MOUNTING/REAR SEAT AND SUSPENSION 73
REAR SUSPENSION HANGER BRACKETS - LONG WHEEL BASE 74
FRONT SEAT CROSS MEMBER 75
FLOOR PAN SIDE RAIL REINFORCEMENT 76
SILL BULKHEAD REINFORCEMENTS 77
FLOOR PAN CROSS MEMBER REINFORCEMENTS 78
FRONT SEAT CROSS MEMBER 79
SEAT REINFORCEMENT CROSS MEMBERS - SHORT WHEEL BASE 80
CENTER CONSOLE REINFORCEMENT - SHORT WHEEL BASE 81
REAR SUSPENSION HANGER BRACKETS - SHORT WHEEL BASE 82
LOWER LIFTGATE PANEL LATCH REINFORCEMENT 83
ENGINE MOUNTING PLATE AND TOW BRACKET 84
HEADLAMP MOUNTING PLATE 85
LOWER RADIATOR CROSS MEMBER BRACKETS 86
CROSS MEMBER EXTENSIONS 87
JACK MOUNTING BRACKET - LONG WHEEL BASE SHOWN, SHORT SIMILAR 88
FRONT SEAT CROSS MEMBER - LONG WHEELBASE ONLY 89
FRONT SEAT CROSS MEMBER - ALL WHEEL DRIVE ONLY 90
FUEL TANK SUPPORT CROSS MEMBERS - LONG WHEEL BASE ONLY 91
REAR SUPPORT AND TIRE STOWAGE CROSS MEMBERS - LONG WHEEL BASE
ONLY92
INNER SIDE SILLS - LONG WHEEL BASE ONLY 93
WHEELHOUSES, SIDE SILLS, SUSPENSION BRACKETS - LONG WHEEL BASE ONLY 94
REAR SEAT REINFORCEMENTS - SHORT WHEEL BASE ONLY 95
23 - 156 BODY STRUCTURERS
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DESCRIPTION FIGURE
FUEL TANK SUPPORT AND TIRE STOWAGE - SHORT WHEEL BASE ONLY 96
INNER SIDE SILLS - SHORT WHEEL BASE ONLY 97
REAR SEAT REINFORCEMENTS - SHORT WHEEL BASE ONLY 98
CENTER CONSOLE REINFORCEMENT - SHORT WHEEL BASE ONLY 99
WHEELHOUSES - SHORT WHEEL BASE ONLY 100
FRONT SEAT CROSS MEMBER - SHORT WHEELBASE, ALL WHEEL DRIVE ONLY 101
FLOOR PAN SIDE RAIL - LONG WHEEL BASE ONLY 102
INNER BODY SIDE SILL REINFORCEMENTS 103
TOE BOARD CROSS MEMBER 104
FRONT SIDE RAIL - SHORT WHEEL BASE ONLY 105
DASH PANEL REINFORCEMENT 106
LOWER COWL PLENUM 107
UPPER COWL PLENUM SUPPORT 108
UPPER DASH PANEL 109
COWL SIDE PANELS 110
INSTRUMENT PANEL ATTACHMENT TAPPING PLATES 111
INSTRUMENT PANEL, DASH PANEL, ACM MODULE AND ACCELERATOR PEDAL 112
STRUT TOWER BRACKET AND COWL PLENUM 113
FRONT SIDE RAILS TO LOWER DASH PANEL 114
INNER BODY SIDE SILL TO LOWER DASH PANEL 115
FRONT HINGE TAPPING PLATE 116
FRONT HINGE PILLAR 117
INNER WINDSHIELD FRAME 118
WINDSHIELD FRAME 119
FENDER BRACKET 120
INNER B-PILLAR 121
STRIKER LATCH AND TAPPING PLATES 122
RIGHT REAR INNER QUARTER PANEL - LONG WHEEL BASE ONLY 123
RIGHT REAR INNER QUARTER PANEL/OUTER WHEELHOUSE - LONG WHEEL BASE
ONLY124
RIGHT REAR BODY SIDE APERTURE - LONG WHEEL BASE ONLY 125
STRIKER LATCH REINFORCEMENT - LONG WHEEL BASE ONLY 126
BELT TAPPING PLATE - LONG WHEEL BASE ONLY 127
C-PILLAR REINFORCEMENT - LONG WHEEL BASE ONLY 128
OUTER WHEELHOUSE - LONG WHEEL BASE ONLY 129
C AND D-PILLAR INNER REINFORCEMENTS - LONG WHEEL BASE ONLY 130
LEFT REAR INNER QUARTER PANEL - LONG WHEEL BASE ONLY 131
OUTER WHEELHOUSE EXTENSION - LONG WHEEL BASE ONLY 132
TAIL LAMP - LONG WHEEL BASE ONLY 133
SLIDING DOOR LATCH - LONG WHEEL BASE ONLY 134
ROOF BOW EXTENSION - LONG WHEEL BASE ONLY 135
RIGHT REAR INNER QUARTER PANEL - SHORT WHEEL BASE ONLY 136
RSBODY STRUCTURE23 - 157
WELD LOCATIONS (Continued)
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Fig. 64 STRUT TOWER AND REINFORCEMENTS - RIGHT
23 - 160 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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Fig. 66 STRUT TOWER AND REINFORCEMENTS - LEFT
23 - 162 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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Fig. 84 ENGINE MOUNTING PLATE AND TOW BRACKET
23 - 180 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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