service CHRYSLER VOYAGER 2002 Service Manual

SLIDING DOOR MODULE
DESCRIPTION
Vehicles equipped with a power sliding door utilize
a sliding door control module. The sliding door con-
trol module is located behind the sliding door trim
panel in the center of the door, just above the sliding
door motor (Fig. 22). This module controls the opera-
tion of the door through the Programmable Commu-
nication Interface (PCI) J1850 data bus circuit and
the Body Control Module. The sliding door control
module contains software technology which enables it
to detect resistance to door travel and to reverse door
travel in order to avoid damage to the door or to
avoid possible personal injury if the obstruction is a
person. This feature functions in both the opening
and closing cycles. If the power sliding door system
develops any problems the control module will store
and recall Diagnostic Trouble Codes (DTC). The use
of a diagnostic scan tool, such as the DRB IIItis
required to read and troubleshoot these trouble
codes. The sliding door control module can be
reflashed if necessary. Refer to the latest Technical
Service Bulletin (TSB) Information for any updates.
The power door control module is a replaceable
component and cannot be repaired, if found to be
faulty it must be replaced. Consult your MoparŸ
parts catalog for a specific part number.OPERATION
The power sliding door control module serves as
the main computer for the power sliding side door
system. All power door functions are processed
through the power door control module and/or the
vehicles body control module (BCM). At the start of a
power open command, a signal is sent to the BCM
and then to the power door control module via the
J1850 data bus circuit. This signal, generated by any
of the power door command switches, tells the power
door control module to activate a power latch release,
engage the clutch assembly and drive the door into
the full open position. If an obstacle is felt during
this power open cycle, the module will reverse direc-
tion and close the door. This process is also enabled
during a power close cycle. This process will repeat
three times, and if a fourth obstacle is detected, the
door will go into full manual mode. Once the full
open position is obtained, a hold open latch assembly
mounted full open switch tells the control module
that the door has reached the full open position. If
the power sliding door system develops any problems
the control module will store and recall Diagnostic
Trouble Codes (DTC). The use of a diagnostic scan
tool, such as the DRB IIItis required to read and
troubleshoot these trouble codes.
Fig. 21 Flex Drive Cable
1 - Door Motor
2 - Flex Drive Collar
3 - Flex Drive Inner Shaft
Fig. 22 Side Door Components
1 - Sliding Door Control Module
2 - Module Retaining Screw
3 - Module Electrical Connectors
4 - Door Motor Assembly
5 - Flex Drive Assembly
6 - Door Motor Retaining Fasteners
7 - Door Motor Electrical Connector
RSPOWER SLIDING DOOR SYSTEM8N-37
FLEX DRIVE (Continued)
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POWER LOCKS
TABLE OF CONTENTS
page page
POWER LOCKS
DESCRIPTION.........................39
OPERATION...........................40
DOOR CYLINDER LOCK SWITCH
DESCRIPTION.........................41
OPERATION...........................41
DIAGNOSIS AND TESTING - DOOR
CYLINDER LOCK SWITCH..............41
REMOVAL.............................42
INSTALLATION.........................42
DOOR LOCK MOTOR
DIAGNOSIS AND TESTING - DOOR LOCK
MOTOR .............................42
DOOR LOCK SWITCH
DIAGNOSIS AND TESTING - DOOR LOCK
SWITCH............................42
REMOVAL.............................43
INSTALLATION.........................43
KEYLESS ENTRY TRANSMITTER
STANDARD PROCEDURE
STANDARD PROCEDURE - HORN CHIRP
PREFERENCE........................43STANDARD PROCEDURE - BATTERY
REPLACEMENT.......................43
SPECIFICATIONS
RANGE.............................43
BATTERY...........................43
REMOTE KEYLESS ENTRY MODULE
DESCRIPTION.........................44
OPERATION...........................44
DIAGNOSIS AND TESTING - REMOTE
KEYLESS ENTRY MODULE..............44
STANDARD PROCEDURE - PROGRAMMING
RKE MODULE........................44
REMOVAL.............................44
INSTALLATION.........................45
SLIDING DOOR LOCK MOTOR
REMOVAL.............................45
INSTALLATION.........................45
POWER LOCKS
DESCRIPTION
POWER DOOR LOCK SYSTEM
The front doors, sliding door(s) and liftgate are
equipped with actuator motors to lock or unlock the
latch mechanisms. The door lock actuator motor is
not serviced separately from the door latch, except
for the sliding door(s).
AUTOMATIC DOOR LOCK
The vehicle comes with two options for power door
locks:
²Rolling automatic lock (ENABLE), doors auto-
matically lock at approximately at 25.7 Km/h (16
mph).
²No rolling automatic lock (DISABLE), doors do
not automatically lock when the vehicle is moving.
AUTOMATIC DOOR UNLOCK
The doors will unlock automatically on vehicles
equipped with power door locks if:
²Auto door locks feature is enabled and automatic
unlock is enabled.²The transmission was in gear and speed is above
zero.
²The transmission in park or neutral and speed
is zero.
²Any door (excluding liftgate) opens.
DOOR LOCK INHIBIT
The BCM cancels out the door lock switch actua-
tion, when the key is in the Ignition Switch and
either front door is open.
Pressing the key fob RKE lock/unlock under these
conditions results in normal lock/unlock activation.
CENTRAL LOCKING
If equipped with Vehicle Theft Security System
(VTSS), all the doors can be locked with the key by
using any of the door lock cylinders. Turning the key
to the lock position will lock all the doors.
DOOR LOCK CIRCUIT PROTECTION
The door lock system is protected by a 40 amp fuse
located in the IPM. The BCM receives lock/unlock
input and will turn on the appropriate drivers and
provide a voltage level to the door lock motor for a
specific time. The IPM is located along the side of the
vehicle battery in the engine compartment.
RSPOWER LOCKS8N-39
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POWER MIRRORS
TABLE OF CONTENTS
page page
POWER MIRRORS
DESCRIPTION.........................46
OPERATION...........................46
DIAGNOSIS AND TESTING - POWER
MIRRORS...........................46
AUTOMATIC DAY / NIGHT MIRROR
DESCRIPTION.........................47
OPERATION...........................47
DIAGNOSIS AND TESTING - AUTOMATIC DAY
/ NIGHT MIRROR......................48
REMOTE SWITCH
DIAGNOSIS AND TESTING - REMOTE
SWITCH............................49REMOVAL.............................49
INSTALLATION.........................49
SIDEVIEW MIRROR
REMOVAL.............................49
POWER FOLDAWAY MIRROR SWITCH -
EXPORT
DESCRIPTION.........................49
OPERATION...........................50
REMOVAL.............................50
INSTALLATION.........................50
POWER MIRRORS
DESCRIPTION
If equipped with power mirrors, the control switch
is located on the instrument panel to the left of the
headlamp switch.
OPERATION
The power mirrors are connected to battery feed at
all times. Each mirror head contains two electric
motors, two drive mechanisms, an electric heating
element, and the mirror glass. If the vehicle is
equipped with the optional memory system, each
mirror head also contains both a horizontal and a
vertical motor position sensor. One motor and drive
controls mirror up-and-down movement, and the
other controls right-and-left movement.
An optional driver side outside electrochromic mir-
ror is able to automatically change its reflectance
level. This mirror is controlled by the circuitry of the
automatic day/night inside rear view mirror. A thin
layer of electrochromic material between two pieces
of conductive glass make up the face of the mirror.Two photocell sensors on the inside rear view mirror
are used to monitor light levels and adjust the reflec-
tance of both the inside and driver side outside mir-
rors. This change in reflectance helps to reduce the
glare of headlamps approaching the vehicle from the
rear. (Refer to 8 - ELECTRICAL/POWER MIRRORS/
AUTOMATIC DAY / NIGHT MIRROR - DESCRIP-
TION) for more information on this system.
The motors which operate the mirrors are part of
the mirror assembly and cannot be serviced sepa-
rately.
DIAGNOSIS AND TESTING - POWER MIRRORS
(1) Remove Power Mirror Switch. (Refer to 8 -
ELECTRICAL/POWER MIRRORS/POWER MIRROR
SWITCH - REMOVAL).
(2) Disconnect wiring harness connector to the
power mirror switch and headlamp switch.
(3) Using two jumper wires:
²Connect one to a 12-volt source
²Connect the other to a good body ground
²Refer to the Mirror Test Chart for wire hookups
at the switch connector (Fig. 1).
8N - 46 POWER MIRRORSRS
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REMOTE SWITCH
DIAGNOSIS AND TESTING - REMOTE SWITCH
(1) Remove power mirror switch. (Refer to 8 -
ELECTRICAL/POWER MIRRORS/POWER MIRROR
SWITCH - REMOVAL).
(2) Disconnect wiring harness at switch connector.
(3) Using a ohmmeter, test for continuity between
the terminals of the switch (Fig. 2).
MIRROR SWITCH TEST
MIRROR SELECT SWITCH IN ªLEFTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 12,
PIN 6 - PIN 11,
PIN 9 - PIN 13
LEFT PIN 9 - PIN 7,
PIN 6 - PIN 11,
PIN 9 - PIN 8
DOWN PIN 9 - PIN 6,
PIN 12 - PIN 11,
PIN 13 - PIN 11
RIGHT PIN 9 - PIN 6,
PIN 7 - PIN 11,
PIN 8 - PIN 11
MIRROR SELECT SWITCH IN ªRIGHTº
POSITION
Move
ButtonContinuity Between
UP PIN 9 - PIN 13,
PIN 1 - PIN 11,
PIN 9 - PIN 12
LEFT PIN 9 - PIN 8,
PIN 1 - PIN 11,
PIN 9 - PIN 7
DOWN PIN 9 - PIN 1,
PIN 13 - PIN 11,
PIN 12 - PIN 11
RIGHT PIN 9 - PIN 1,
PIN 8 - PIN 11,
PIN 7 - PIN 11
LAMP PIN5-PIN11(4) If results shown in the table are not obtained,
replace the switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove instrument panel lower cover.
(3) From behind headlamp switch assembly,
depress retaining tabs and push switch from instru-
ment panel.
(4) Disconnect wire connector from power mirror
switch.
(5) Disengage lock tabs above and below the mir-
ror switch.
(6) Remove power mirror switch from headlamp
switch bezel.
INSTALLATION
(1) Install power mirror switch to the headlamp
switch bezel.
(2) Connect wire connector to the power mirror
switch.
(3) Insert headlamp switch assembly into instru-
ment panel.
(4) Install instrument panel lower cover.
(5) Connect battery negative cable.
SIDEVIEW MIRROR
REMOVAL
For service procedures, (Refer to 23 - BODY/EXTE-
RIOR/SIDE VIEW MIRROR - REMOVAL).
POWER FOLDAWAY MIRROR
SWITCH - EXPORT
DESCRIPTION
These vehicles may be equipped with Power Fold-
away Mirrors. This feature allows both the driver
and passenger side view mirrors to fold inward
(retract) on demand. The vehicle has an additional
switch located on the steering column that controls
the folding function of the mirror assembly (Fig. 3).
The fold-away side view mirror is attached to the
vehicle's door in the same manner as mirrors without
the fold-away option. The fold-away mirrors unique
option is the internal motor which allows the mirrors
to fold inward on demand. The fold-away mirror
motor is not serviceable separately and if a motor is
found to be faulty the entire side view mirror must
be replaced.
Fig. 2 Mirror Switch
RSPOWER MIRRORS8N-49
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POWER SEAT SYSTEM
TABLE OF CONTENTS
page page
POWER SEAT SYSTEM
DESCRIPTION
DESCRIPTION........................51
DESCRIPTION - MEMORY SYSTEM.......52
OPERATION
OPERATION - POWER SEAT SYSTEM.....53
OPERATION - MEMORY SYSTEM.........53
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER SEAT
SYSTEM............................53
DIAGNOSIS AND TESTING - MEMORY
SYSTEM............................54
DRIVER SEAT SWITCH
DESCRIPTION.........................54
OPERATION...........................55
DIAGNOSIS AND TESTING - DRIVER SEAT
SWITCH............................55
REMOVAL.............................55
INSTALLATION.........................56
MEMORY SET SWITCH
DESCRIPTION.........................56
OPERATION...........................56
DIAGNOSIS AND TESTING - MEMORY
SWITCH............................57
REMOVAL.............................57
INSTALLATION.........................57
PASSENGER SEAT SWITCH
DESCRIPTION.........................57OPERATION...........................57
DIAGNOSIS AND TESTING - PASSENGER
SEAT SWITCH........................58
REMOVAL.............................58
INSTALLATION.........................59
MEMORY MIRROR/SEAT MODULE
DESCRIPTION.........................59
OPERATION...........................59
DIAGNOSIS AND TESTING - MEMORY
MIRROR/SEAT MODULE................59
REMOVAL.............................59
INSTALLATION.........................59
DRIVER POWER SEAT TRACK
DESCRIPTION.........................60
OPERATION...........................60
DIAGNOSIS AND TESTING - DRIVER POWER
SEAT TRACK.........................60
REMOVAL.............................61
INSTALLATION.........................61
PASSENGER POWER SEAT TRACK
DESCRIPTION.........................61
OPERATION...........................62
DIAGNOSIS AND TESTING - POWER SEAT
TRACK.............................62
REMOVAL.............................62
INSTALLATION.........................63
POWER SEAT SYSTEM
DESCRIPTION
DESCRIPTION
The power seat system option allows the driver
and front seat passenger to electrically adjust their
seating positions for optimum control and comfort
using the power seat switches located on the out-
board seat cushion side shield of each front seat.
Both power front seats can be adjusted in eight dif-
ferent directions up, down, front up, front down, rear
up, rear down, forward, rearward and recliner for-
ward and rearward.
The power seat system receives battery current
through a 40 amp fuse in the Intelligent Power Mod-
ule and a 30 amp circuit breaker under the seat sothat the power seats remain operational, regardless
of the ignition switch position.
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS (Fig. 1). BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
A eight-way power seat is standard on highline
models and optional on others. This option includes a
eight-way adjustable seat cushion track and a two-
way power seat back.
RSPOWER SEAT SYSTEM8N-51
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The eight-way power seat is also available with the
heated seat and memory seat system that automati-
cally positions the power seat for two different driv-
ers. Refer toHeated Seatsfor more information on
the heated seat option. Refer toDescription Mem-
ory Seat Systemin this section for more informa-
tion on the memory seat system.
The power seat system includes the following com-
ponents:
²Power seat recliners
²Power seat switches
²Power seat tracks
²Circuit breaker
The power seat system with memory and heated
seat options includes the following components:
²Power seat recliner
²Power seat switch
²Power seat track.
²Memory Seat Mirror Module (MSMM)
²Memory set switch
²Heated Seat Module (HSM)
²Heated seat switch
²Electronic Vehicle Information Center (EVIC)
²Programmable Communications Interface (PCI)
data bus network
Refer to Wiring Diagrams for complete circuit dia-
grams. Following are general descriptions and opera-
tions for the major components in the power seat
system and memory seat system.
DESCRIPTION - MEMORY SYSTEM
An electronic memory system is available on some
models. The memory system is able to store and
recall the driver side power seat positions (including
the power recliner position) and both outside side
view mirrors positions for two drivers. On vehicles
equipped with a factory radio, the memory system is
also able to store and recall radio station presets for
two drivers. The memory system also will store and
recall the last station listened to for each driver, even
if it is not one of the preset stations.
The memory system will automatically return to
its preset settings when the corresponding numbered
button of the memory switch is depressed, or when
the doors are unlocked using the corresponding
Remote Keyless Entry (RKE) transmitter. A customer
programmable feature of the memory system allows
the RKE recall of memory features to be disabled, if
desired. This programmable feature is internal in the
EVIC module, which is located in the overhead con-
sole.
A Memory Seat Mirror Module (MSMM) is used on
some models to control and integrate the many elec-
tronic functions and features included in the memory
seat and mirror systems.
The memory system includes the following compo-
nents:
²Memory Seat Mirror Module (MSMM)
²Memory set switch
²Position potentiometers on both outside side
view mirrors
²Position potentiometers on the driver side power
seat track and power seat recliner motors.
²Electronic Vehicle Information Center (EVIC)
²Radio receiver (if PCI data bus capable).
Certain functions of the memory system rely upon
resources shared with other electronic modules in the
vehicle over the Programmable Communications
Interface (PCI) J1850 data bus network. The PCI
data bus network allows the sharing of sensor infor-
mation. This helps to reduce wire harness complexity,
internal controller hardware, and component sensor
current loads. At the same time, this system provides
increased reliability, enhanced diagnostics, and
allows the addition of many new feature capabilities.
Initial diagnosis of these electronic modules or the
PCI data bus network requires the use of a DRB IIIt
scan tool and the proper Diagnostic Procedures man-
ual. If this method does not prove conclusive, the use
of a automotive meter such as the Fluket, the proper
wiring schematics and the service manual diagnostic
routines are required.
The other electronic modules that may affect mem-
ory system operation are as follows:
Fig. 1 Identifying a Side Airbag Equipped Seat
1 - Airbag Label
8N - 52 POWER SEAT SYSTEMRS
POWER SEAT SYSTEM (Continued)
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system is receiving the proper hard wired inputs and
relaying the proper hard wired outputs to perform its
driver side power seat functions.
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS. BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) If the driver power seat exhibits a interrupted
or jerky motion, there is a possibility that the wires
leading from the memory seat module to the memory
seat motor are mis-wired. To check the concern,
obtain a DRB IIItscan tool and energize each axis
one at a time. If any axis stops in approximately 2
seconds (without hitting the end of travel), the feed-
back for that axis may have an open, short or be mis-
wired. Check the wiring to that axis (module to
motor). Fix any wiring problems and retry that axis.
(2) If any power seat is not operational in any
direction, check the power seat circuit breaker,
located under the trailing edge of the appropriate
power seat. Refer to the Power Distribution section of
this service manual for the circuit breaker diagnosis
and testing procedure.
(3) If the power seat circuit breaker is OK, check
for proper 12v and ground connections at the power
seat switch and/or memory seat module. Fix any wir-
ing problems and retry.
(4) Check the power seat system wire harness con-
nections and pins to ensure proper circuit continuity
and ground paths. For complete circuit diagrams,
refer toWiring Diagrams.
(5) With the dome lamp on, apply the power seat
switch in the direction of the failure. If the dome
lamp dims, the seat may be jamming. Check under
and behind the seat for binding or obstructions. If
the dome lamp does not dim, proceed with testing of
the individual components and circuits in the power
seat system.
DIAGNOSIS AND TESTING - MEMORY SYSTEM
In order to obtain conclusive testing of the memory
system, the Programmable Communications Interface
(PCI) data bus network and all of the electronic mod-
ules that provide inputs to, or receive outputs from
the memory system components must be checked.
The most reliable, efficient, and accurate means to
diagnose the memory system requires the use of aDRB IIItscan tool and the proper Diagnostic Proce-
dures manual. The DRB IIItscan tool can provide
confirmation that the PCI data bus is functional, that
all of the electronic modules are sending and receiv-
ing the proper messages on the PCI data bus, and
that the memory system is receiving the proper hard
wired inputs and relaying the proper hard wired out-
puts to perform its functions.
(1) If the driver power seat exhibits a interrupted
or jerky motion, there is a possibility that the wires
leading from the memory seat module to the memory
seat motor are mis-wired. To check the concern,
obtain a DRB IIItscan tool and energize each axis
one at a time. If any axis stops in approximately 2
seconds (without hitting the end of travel), the feed-
back for that axis may have an open, short or be mis-
wired. Check the wiring to that axis (module to
motor). Fix any wiring problems and retry that axis.
Refer to Wiring Diagrams for complete circuit sche-
matic or connector pin-out information.
DRIVER SEAT SWITCH
DESCRIPTION
Vehicles equipped with power seats utilize a eight-
way power seat switch. This eight-way power seat
switch features two knobs ganged together on the
outboard seat cushion side shield (Fig. 2).
Fig. 2 Power Seat Switch Location
1 - Power Seat Switch
2 - Seat Cushion Side Shield
8N - 54 POWER SEAT SYSTEMRS
POWER SEAT SYSTEM (Continued)
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(3) Remove the screws that secure the outboard
seat cushion side shield to the seat cushion frame.
Refer to the Body section of the service manual for
the procedure.
(4) Pull the outboard seat cushion side shield away
from the seat cushion frame far enough to access the
power seat switch wire harness connector.
(5) Disconnect the power seat wire harness connec-
tor from the power seat switch connector receptacle.
(6) Remove the screws that secure the power seat
switch to the inside of the outboard seat cushion side
shield.
(7) Remove the power seat switch from the out-
board seat cushion side shield.
INSTALLATION
(1) Position the power seat switch onto the out-
board seat cushion side shield.
(2) Install and tighten the screws that secure the
power seat switch to the inside of the outboard seat
cushion side shield. Tighten the screws to 1.5 N´m
(14 in. lbs.).
(3) Reconnect the power seat wire harness connec-
tor to the power seat switch connector receptacle.
(4) Position the outboard seat cushion side shield
onto the seat cushion frame
(5) Install and tighten the screws that secure the
outboard seat cushion side shield to the seat cushion
frame. Tighten the screws to 1.5 N´m (14 in. lbs.).
(6) Install the switch knobs on the switch control
levers, if equipped.
(7) Reconnect the battery negative cable.
MEMORY SET SWITCH
DESCRIPTION
Vehicles equipped with the memory system have a
memory switch mounted to the driver side front door
trim panel (Fig. 5). This switch is used to set and
recall all of the memory system settings for up to two
drivers. The memory switch is a resistor multiplexed
unit that is hard wired to the Body Control Module
(BCM). The BCM sends out the memory system set
and recall requests to the other electronic modules
over the Programmable Communications Interface
(PCI) data bus.
The memory switch cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced. For
complete circuit diagrams, refer toWiring Dia-
grams.
OPERATION
The memory switch has three momentary switch
buttons labeled Set, 1 and 2. The Driver 1 and Driver
2 buttons are back-lit with Light-Emitting Diodes
(LED) for visibility. When the memory set switch is
depressed, a resistance value is sent to the Body
Control Module via hard wired connections. When
the memory system is in ªsetº mode a chime will be
generated by the body control module.
Fig. 4 Removing Switch Control Knobs - Typical
Fig. 5 Memory Switch Location
1 - Memory Switch
2 - Switch Bezel
8N - 56 POWER SEAT SYSTEMRS
DRIVER SEAT SWITCH (Continued)
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DIAGNOSIS AND TESTING - PASSENGER SEAT
SWITCH
(1) Remove the power seat switch, refer to the
Switch Removal and Installation procedures in this
section.
(2) Using an ohmmeter, check pin #1 of the power
seat switch connector for continuity to ground. It
should be present, If OK go to Step3,IfNOTOK
repair the open ground circuit as required.
(3) Using an voltmeter, check pin #5 of the power
seat switch connector for approx. 12v. It should be
present, If OK go to Step4,IfNOTOKrepair the
open voltage supply circuit as required.
(4) Using an ohmmeter, perform the Seat Switch
Continuity Test table using (Fig. 6). If there is no
continuity at any of the switch positions, replace the
power seat switch.
PASSENGER SEAT SWITCH CONTINUITY
TEST TABLE
SWITCH
POSITIONCONTINUITY BETWEEN
PINS
PASSENGER
OFF PIN5&4
PIN5&3
PIN5&2
PIN5&10
PIN5&9
PIN5&8
PIN5&7
PIN5&6
FRONT RISER
UPPIN5&9
PIN1&6
FRONT RISER
DOWNPIN5&6
PIN1&9
CENTER
SWITCH
FORWARDPIN5&3
PIN1&10
CENTER
SWITCH
REARWARDPIN5&10
PIN3&1
REAR RISER UP PIN5&8
PIN1&7
REAR RISER
DOWNPIN5&7
PIN1&8
RECLINER UP PIN5&2
PIN4&1
RECLINER
DOWNPIN5&4
PIN2&1
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) On models equipped with the eight-way power
seat, using a push pin remover or another suitable
wide flat-bladed tool, gently pry the power seat and
power recliner switch knobs off of the switch levers
(Fig. 7).
(3) Remove the screws that secure the outboard
seat cushion side shield to the seat cushion frame.
Refer to the Body section of the service manual for
the procedure.
(4) Pull the outboard seat cushion side shield away
from the seat cushion frame far enough to access the
power seat switch wire harness connector.
(5) Disconnect the power seat wire harness connec-
tor from the power seat switch connector receptacle.
(6) Remove the screws that secure the power seat
switch to the inside of the outboard seat cushion side
shield.
Fig. 6 Seat Switch Pin Call-Out
Fig. 7 Removing Switch Control Knobs - Typical
8N - 58 POWER SEAT SYSTEMRS
PASSENGER SEAT SWITCH (Continued)
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DRIVER POWER SEAT TRACK
DESCRIPTION
The eight-way power seat option includes a electri-
cally operated power seat track located under each
front seat. The left side power seat track also pro-
vides the mounting location for the body control mod-
ule on this vehicle. The power seat circuit breakers
are mounted on the rear of each power seat track,
just behind the seat rear trim panel. The lower half
of the power seat track is secured to the floor panel
via four studs and nuts that must be accessed from
the underside of the vehicle. Four bolts secure the
bottom of the seat cushion pan to the upper half of
the power seat track unit. Four additional bolts
secure the seat back frame to the power seat track
unit.
The power seat track unit includes four reversible
electric motors that are secured to the upper half of
the track unit. Each motor moves the seat adjuster
through a combination of worm-drive gearboxes and
screw-type drive units. Each of the four power seat
track motors used on models equipped with the
optional memory system incorporates a position
potentiometer integral to the motor assembly, which
electronically monitors the motor position. This
enables the memory system to function by referenc-
ing the motor positions programmed into the memory
seat/mirror module.
The front and rear of the seat are operated by two
separate vertical adjustment motors. These motors
can be operated independently of each other, tilting
the entire seat assembly forward or rearward; or,
they can be operated in unison by selecting the
proper power seat switch functions, which will raise
or lower the entire seat assembly. A third motor is
the horizontal adjustment motor, which moves the
seat track in the forward and rearward directions.
The forth motor is the recliner adjustment motor,
which moves the seat back in the forward and rear-
ward directions.
The power seat track unit cannot be repaired, and
is serviced only as a complete unit. If any component
in this unit is faulty or damaged, the entire power
seat track unit must be replaced.
OPERATION
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the power seat
track or recliner adjuster motor. The selected
adjuster motor operates to move the seat track or
recliner through its drive unit in the selected direc-
tion until the switch is released, or until the travel
limit of the adjuster is reached. When the switch is
moved in the opposite direction, the battery feed andground path to the motor are reversed through the
switch contacts. This causes the adjuster motor to
run in the opposite direction.
No power seat switch should be held applied in any
direction after the adjuster has reached its travel
limit. The power seat adjuster motors each contain a
self-resetting circuit breaker to protect them from
overload. However, consecutive or frequent resetting
of the circuit breaker must not be allowed to con-
tinue, or the motor may be damaged.
See the owner's manual in the vehicle glove box for
more information on the power seat switch functions
and the seat adjusting procedures.
DIAGNOSIS AND TESTING - DRIVER POWER
SEAT TRACK
WARNING: SOME VEHICLES ARE EQUIPPED WITH
SEATBACK MOUNTED AIRBAGS. BEFORE
ATTEMPTING TO DIAGNOSE OR SERVICE ANY
SEAT OR POWER SEAT SYSTEM COMPONENT
YOU MUST FIRST DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE. THEN WAIT TWO MIN-
UTES FOR THE SYSTEM CAPACITOR TO DIS-
CHARGE BEFORE FURTHER SYSTEM SERVICE.
THIS IS THE ONLY SURE WAY TO DISABLE THE
AIRBAG SYSTEM. FAILURE TO DO SO COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Actuate the power seat switch to move all three
power seat track adjusters in each direction. The
power seat track adjusters should move in each of
the selected directions. If a power seat track adjuster
fails to operate in only one direction, move the
adjuster a short distance in the opposite direction
and test again to be certain that the adjuster is not
at its travel limit. If the power seat track adjuster
still fails to operate in only one direction, refer to
Diagnosis and Testing Power Seat Switchin this
section. If the power seat track adjuster fails to oper-
ate in more than one direction, perform the following
tests. For complete circuit diagrams, refer toWiring
Diagrams.
TESTING POWER SEAT TRACK MOTORS
(1) Check the power seat circuit breaker under the
seat. If OK, go to Step 2. If not OK, replace the
faulty power seat circuit breaker.
(2) Check for battery voltage at the power seat cir-
cuit breaker under the seat. If OK, go to Step 3. If
not OK, repair the open fused B(+) circuit to the fuse
in the Intelligent Power Module as required.
(3) Remove the outboard seat cushion side shield
from the seat. Disconnect the seat wire harness con-
nector from the power seat switch connector recepta-
8N - 60 POWER SEAT SYSTEMRS
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