window CHRYSLER VOYAGER 2002 Workshop Manual

PASSENGER POWER SEAT HORIZONTAL MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P14 14LG/OR PASSENGER HORIZONTAL FORWARD SWITCH SENSE
2 P16 14LG/WT PASSENGER HORIZONTAL REARWARD SWITCH
SENSE
PASSENGER POWER SEAT REAR RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P10 14LG/TN PASSENGER REAR UP SWITCH SENSE
2 P12 14LG/YL PASSENGER REAR DOWN SWITCH SENSE
PASSENGER POWER SEAT RECLINER MOTOR - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 P44 14LG/VT PASSENGER RECLINER UP SWITCH SENSE
2 P42 14LG/GY PASSENGER RECLINER DOWN SWITCH SENSE
PASSENGER POWER SEAT SWITCH - GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 Z848 14BK/OR GROUND
2 P44 14LG/VT PASSENGER RECLINER UP SWITCH SENSE
3 P16 14LG/WT PASSENGER HORIZONTAL REARWARD SWITCH
SENSE
4 P42 14LG/GY PASSENGER RECLINER DOWN SWITCH SENSE
5 A210 14OR/RD FUSED B(+)
6 P14 14LG/OR PASSENGER HORIZONTAL FORWARD SWITCH SENSE
7 P20 14LG/LB PASSENGER FRONT DOWN SWITCH SENSE
8 P12 14LG/YL PASSENGER REAR DOWN SWITCH SENSE
9 P10 14LG/TN PASSENGER REAR UP SWITCH SENSE
10 P18 14LG/OR PASSENGER FRONT UP SWITCH SENSE
PASSENGER POWER WINDOW MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 Q12 14OR/BR PASSENGER WINDOW DRIVER UP
2 Q22 14OR/VT PASSENGER WINDOW DRIVER DOWN
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTSRS
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PASSENGER POWER WINDOW SWITCH - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 12WT/PK (EXCEPT
BUILT-UP-EXPORT RHD)FUSED WINDOW CIRCUIT BREAKER OUTPUT
1 F304 16WT/PK (BUILT-UP-EXPORT
LHD)FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER DOWN
3 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER UP
4- -
5 Q22 14OR/VT PASSENGER WINDOW DRIVER DOWN
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z422 20BK/BR GROUND
8 Q12 14OR/BR PASSENGER WINDOW DRIVER UP
PASSENGER SEAT BELT SWITCH-2WAY
CAV CIRCUIT FUNCTION
1 R60 18LB/TN PASSENGER SEAT BELT SWITCH LINE 1
2 R58 18LB/GY PASSENGER SEAT BELT SWITCH LINE 2
PASSENGER SEAT BELT TENSIONER-2WAY
CAV CIRCUIT FUNCTION
1 R54 18LB/YL PASSENGER SEAT BELT TENSIONER LINE 2
2 R56 18LB/DG PASSENGER SEAT BELT TENSIONER LINE 1
POWER FOLDING MIRROR SWITCH (BUILT-UP-EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P136 20TN/YL FOLDING MIRROR SWITCH SENSE
2 Z888 20BK/YL GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-91
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POWER MIRROR SWITCH - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 P70 18TN/LB (MEMORY) RIGHT MIRROR COMMON DRIVER (RIGHT/DOWN)
1 P70 20TN/LB RIGHT MIRROR COMMON DRIVER (RIGHT/DOWN)
2- -
3- -
4- -
5 E18 20OR/LB PANEL LAMPS DRIVER
6 P73 20TN/VT LEFT MIRROR COMMON DRIVER (RIGHT/DOWN)
6 P73 18TN/VT (MEMORY) LEFT MIRROR COMMON DRIVER (RIGHT/DOWN)
7 P75 18TN/LG (MEMORY) LEFT MIRROR LEFT DRIVER
7 P75 20TN/LG LEFT MIRROR LEFT DRIVER
8 P74 18TN/DB (MEMORY) RIGHT MIRROR LEFT DRIVER
8 P74 20TN/DB RIGHT MIRROR LEFT DRIVER
9 A108 18LG/RD FUSED B(+)
10 - -
11 Z408 18BK/LG GROUND
12 P71 20TN/DG LEFT MIRROR UP DRIVER
12 P71 18TN/DG (MEMORY) LEFT MIRROR UP DRIVER
13 P72 18TN/GY (MEMORY) RIGHT MIRROR UP DRIVER
13 P72 20TN/GY RIGHT MIRROR UP DRIVER
POWER OUTLET - NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 A105 16DB/RD FUSED B(+)
2- -
3 Z738 16BK/WT GROUND
POWER SEAT CIRCUIT BREAKER (30A) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 A110 12OR/RD FUSED B(+)
2 A210 14OR/RD FUSED SEAT SWITCH DRIVER
2 A210 14OR/RD FUSED SEAT SWITCH DRIVER
POWER WINDOW CIRCUIT BREAKER (25A) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 F30 12PK/YL FUSED ACCESSORY RELAY OUTPUT
2 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-93
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POWER WINDOW SWITCH (LOWLINE) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER DOWN
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER UP
POWERTRAIN CONTROL MODULE C1 (GAS) - GRAY/BLACK 40-WAY
CAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR (3.3L/3.8L) IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD CONTROL
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT (3.3L/3.8L) FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR (3.3L/3.8L) FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL (EXCEPT 3.3L/3.8L
BUILT-UP-EXPORT)KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
38 - -
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
8W - 80 - 94 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT LIFTGATE FLOOD LAMP - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z312 20BK/YL GROUND
2- -
3 M11 20YL/VT COURTESY LAMPS DRIVER
RIGHT LOW BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
2 L44 16WT RIGHT LOW BEAM DRIVER
RIGHT MID READING LAMP (PREMIUM/LUXURY) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 M22 20YL/OR COURTESY LAMPS DRIVER
2 Z327 20BK/OR GROUND
3 M27 20YL/LB READING LAMPS DRIVER
RIGHT PARK LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
2 L78 16BK FUSED PARK LAMP RELAY OUTPUT (RIGHT)
RIGHT POWER MIRROR - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 P174 20TN/LB (BUILT-UP-EXPORT) RIGHT FOLDING MIRROR UNFOLD DRIVER
2- -
3- -
4 P68 20TN/YL (MEMORY) RIGHT MIRROR HORIZONTAL POSITION SIGNAL
5 P66 20TN/LG (MEMORY) RIGHT MIRROR SENSOR GROUND
6 P67 20TN/OR (MEMORY) RIGHT MIRROR VERTICAL POSITION SIGNAL
7 P159 20TN/DG (BUILT-UP-EXPORT/
RHD)DRIVER FOLDING MIRROR FOLD DRIVER
7 P160 20TN/LG (BUILT-UP-EXPORT/
LHD)PASSENGER FOLDING MIRROR RELAY OUTPUT
8 Z216 20BK/DB GROUND
9 C16 20DB/GY FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
10 P70 20TN/LB RIGHT MIRROR COMMON DRIVER (RIGHT/DOWN)
11 P72 20TN/GY RIGHT MIRROR UP DRIVER
12 P74 20TN/DB RIGHT MIRROR LEFT DRIVER
8W - 80 - 106 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT REAR LAMP ASSEMBLY - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 L62 18WT/BR (EXCEPT
BUILT-UP-EXPORT)RIGHT REAR TURN SIGNAL DRIVER
1 Z362 18BK/BR (BUILT-UP-EXPORT) GROUND
2 L62 18WT/BR (BUILT-UP-EXPORT) RIGHT REAR TURN SIGNAL DRIVER
3 L78 18WT/OR (EXCEPT
BUILT-UP-EXPORT)FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3 L50 18WT/TN (BUILT-UP-EXPORT) BRAKE LAMP SWITCH OUTPUT
4 L1 18WT/LG BACK-UP LAMP DRIVER
5 Z362 18BK/BR (EXCEPT
BUILT-UP-EXPORT)GROUND
5 L38 20WT/YL (BUILT-UP-EXPORT) REAR FOG LAMP SWITCH OUTPUT
6 L50 18WT/TN (EXCEPT
BUILT-UP-EXPORT)PRIMARY BRAKE SWITCH SIGNAL
6 L78 18WT/OR (BUILT-UP-EXPORT) FUSED PARK LAMP RELAY OUTPUT (RIGHT)
RIGHT REAR PILLAR SPEAKER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X158 20GY/YL RIGHT REAR PILLAR SPEAKER (+)
2 X152 20GY/WT RIGHT REAR PILLAR SPEAKER (-)
RIGHT REAR READING LAMP (LUXURY) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 M22 20YL/OR COURTESY LAMPS DRIVER
2 Z327 20BK/OR GROUND
3 M27 20YL/LB READING LAMPS DRIVER
RIGHT REAR SPEAKER - BLACK/RED 6 WAY
CAV CIRCUIT FUNCTION
1 X152 20GY/WT (HIGH LINE) RIGHT REAR PILLAR SPEAKER (-)
2 X15 16GY/DG (HIGH LINE) AMPLIFIED SPEAKER GROUND
3 X158 20GY/YL (HIGH LINE) RIGHT REAR PILLAR SPEAKER (+)
4 X52 20GY/DB RIGHT REAR SPEAKER (+)
5 X13 16DG/GY (HIGH LINE) RADIO CHOKE OUTPUT
6 X58 20GY/OR RIGHT REAR SPEAKER (-)
RIGHT REAR VENT MOTOR - NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1- -
2 Q14 16OR/BR (LHD BUILT-UP-EXPORT) PASSENGER SIDE REAR WINDOW CLOSE
2 Q13 16OR/DB (RHD) DRIVER SIDE REAR WINDOW CLOSE
2 Q14 16OR/GY (LHD EXCEPT
BUILT-UP-EXPORT)PASSENGER SIDE REAR WINDOW CLOSE
3 Q23 16OR/LB (RHD) DRIVER SIDE REAR WINDOW OPEN
3 Q24 16OR/DG (LHD) PASSENGER SIDE REAR WINDOW OPEN
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 107
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Driver Power Seat Front Riser
MotorRD At Seat N/S
Driver Power Seat Horizontal Motor BK At Seat N/S
Driver Power Seat Rear Riser
MotorRD At Seat N/S
Driver Power Seat Recliner Motor GN At Seat N/S
Driver Power Seat Switch GN At Switch N/S
Driver Power Window Motor RD At Motor N/S
Driver Power Window Switch GN At Switch N/S
Driver Power Window Switch
(RHD)NAT At Switch N/S
Driver Seatbelt Switch WT At Switch on Seat Harness N/S
Driver Seatbelt Tensioner On Seat Harness N/S
EGR Solenoid (Diesel) BK Above Transmission
Right Side of EngineN/S
EGR Solenoid GY Above Transmission
Right Side of Engine9, 10, 11, 13
Electric Wiper De-Icer-C1 WT Right Side Instrument Panel 15, 1923
Electric Wiper De-Icer-C2 WT Left Side Instrument Panel 15, 16, 22
Engine Control Module C1 (Diesel) BK Right Side of Engine 11
Engine Control Module C2 (Diesel) BK Right Side of Engine 11
Engine Coolant Temperature
Sensor (Gas)BK On Cylinder Block N/S
Engine Coolant Temperature
Sensor (Diesel)BL On Cylinder Block 11
Engine Oil Pressure Sensor
(Diesel)BK Rear of Engine 12
Engine Oil Pressure Switch (Gas) LTGN On Cylinder Block 9
Engine Oil Temperature Sensor
(Diesel)BK Rear of Engine 12
EVAP/Purge Solenoid BK Right Motor Mount 9, 13
Evaporator Temperature Sensor BK Right Side of HVAC N/S
Floor Console Lamp BK At Lamp N/S
Floor Console Power Outlet RD At Front Console N/S
Front Blower Module C1 (ATC) BK On HVAC N/S
Front Blower Module C2 (ATC) BK On HVAC N/S
Front Cigar Lighter RD/NAT Rear of Lighter 15, 18, 20
Front Reading Lamps/Switch BK At Switch N/S
Front Washer Pump Motor BK Right Fender Well 3
Fuel Heater (Diesel) BK Left Rear Engine Compartment N/S
Fuel Injector No.1 BK At Fuel Injector N/S
Fuel Injector No.1 (Diesel) BK At Fuel Injector 11
Fuel Injector No.2 BK At Fuel Injector N/S
Fuel Injector No.2 (Diesel) BK At Fuel Injector 11
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Passenger Heated Seat Module C2 GY At Heated Seat Back N/S
Passenger Heated Seat Module C3 GN At Heated Seat N/S
Passenger Power Seat Front Riser
MotorRD Under Seat N/S
Passenger Power Seat Horizontal
MotorBK Under Seat N/S
Passenger Power Seat Rear Riser
MotorRD Under Seat N/S
Passenger Power Seat Recliner
MotorGN Under Seat N/S
Passenger Power Seat Switch GN At Switch N/S
Passenger Power Window Motor RD At Motor 37
Passenger Power Window Switch BK At Switch 37
Passenger Seatbelt Switch On Seat Harness N/S
Passenger Seatbelt Tensioner On Seat Harness N/S
Pedal Adjust Module At Module N/S
Pedal Adjust Switch At Switch N/S
Power Folding Mirror Switch BK Near Steering Column 26
Power Liftgate Module C1 BK Left Quarter 39, 40
Power Liftgate Module C2 BK/RD Left Quarter 39, 40
Power Liftgate Motor BK Left Quarter 40
Power Mirror Switch BK Rear of Switch 25
Power Outlet NAT Instrument Panel 15, 18, 20
Power Seat Circuit Breaker GY Under Seat N/S
Powertrain Control Module C1 GY/BK LT Fender Side Shield N/S
Powertrain Control Module C2 GY LT Fender Side Shield N/S
Power Window Circuit Breaker GY Left Side Kick Panel 35 36
Radiator Fan No.1 BK Left Side At Motor 1
Radiator Fan No.1 (Diesel) GY Left Side At Motor 2
Radiator Fan No.2 BK Right Side At Motor 1
Radiator Fan No.2 (Diesel) GY Right Side At Motor N/S
Radiator Fan Relay BK Top of Left Front Frame Rail 1
Radiator Fan Relay No. 1 (Diesel) BL Left Front Engine Compartment 2
Radiator Fan Relay No. 2 (Diesel) BL Left Front Engine Compartment 2
Radiator Fan Relay No. 3 (Diesel) BL Left Front Engine Compartment 2
Radio C1 GY Rear of Radio 15
Radio C2 BK Rear of Radio 15
Rear A/C-Heater Unit LT/GN Right Quarter Panel N/S
Rear Automatic Temperature
Control Switch (ATC)BK Rear of Switch 34
Rear Blower Front Control Switch BK Rear of Switch N/S
Rear Blower Motor Power Module
C1Right Quarter N/S
8W - 91 - 8 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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SPLICE NUMBER LOCATION FIG.
S327 Near Left Side Impact Airbag Module 31
S328 (RS) In Floor Pan Track Wiring 32
S329 Near T/O to Left Rear Pillar Speaker 40
S330 Near T/O for Power Liftgate Module 40
S331 Near T/O for Power Liftgate Motor 40
S332 In Floor Pan Track Wiring 29
S333 (RS) In Floor Pan Track Wiring 32
S334 Near T/O to G301 29
S335 Near T/O for Left Rear Reading Lamp N/S
S336 Near T/O for Left Rear Reading Lamp 29
S337 Near T/O for Right Mid Reading Lamp N/S
S338 Near T/O for Right Visor/Vanity Lamp N/S
S339 Near T/O for C312 N/S
S340 Near T/O for Passenger Power Window Switch 37
S342 (LHD) Near T/O for Passenger Power Window Motor 37
S343 (LHD) Near T/O for Driver Power Window Motor 37
S344 In T/O to Right Sliding Door Control Module C2 39
S345 Near T/O for Right Sliding Door Motor 39
S346 Near T/O for Driver Power Window Switch 37
S347 Near T/O for Right Sliding Door Lock Motor 39
S348 Near T/O for Left Sliding Door Lock Motor 39
S349 In T/O to Left Sliding Door Control Module - C2 39
S350 Near T/O for Left Sliding Door Motor 39
S351 Near T/O for Liftgate Cylinder Lock Switch 42
S352 Near T/O for Liftgate Cinch/Release Motor 42
S353 Near T/O for C318 40
S354 (RG) Near T/O for C301 31
S354 (RS) Near T/O for Driver Heated Seat Module N/S
S355 Near T/O for Passenger Heated Seat Module N/S
S356 (RG) In Floor Pan Track Wiring 31
S356 (RS) Near T/O for Passenger Heated Seat Back N/S
S358 (RG) In T/O for Data Link Connector N/S
S364 (RHD) Near T/O for Passenger Power Window Window 37
S365 (LHD) Near T/O for Driver Power Window Window 37
S366 In Passenger Power Heated Seat Wiring Assembly N/S
S368 Near T/O for C101 30
S370 In T/O to Pedal Adjust Module N/S
S371 In T/O to Power Window Switch N/S
8W - 91 - 14 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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SPECIAL TOOLS
POWER DISTRIBUTION SYSTEMS
ACCESSORY RELAY
DESCRIPTION
The accessory relay is an electromechanical device
that switches fused battery current to the accessory
powered vehicle circuits when the ignition switch is
turned to the Accessory or On positions. The delay
feature will maintain power to the accessories for 45
seconds after the ignition is shut off or until a door is
opened. This allows sufficient time to close windows
and park the windshield wipers. The accessory relay
is located in the Integrated Power Module (IPM) in
the engine compartment.
The accessory relay is a International Standards
Organization (ISO) relay. Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions.
The accessory relay cannot be repaired or adjusted
and, if faulty or damaged, it must be replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one movable)
electrical contacts. The movable (common feed) relay
contact is held against one of the fixed contacts (normal-
ly closed) by spring pressure. When the electromagnetic
coil is energized, it draws the movable contact away
from the normally closed fixed contact, and holds it
against the other (normally open) fixed contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor or diode is con-
nected in parallel with the electromagnetic coil in the
relay, and helps to dissipate voltage spikes that are
produced when the coil is de-energized.
DIAGNOSIS AND TESTING
DIAGNOSIS & TESTING - ACCESSORY RELAY
The accessory relay (Fig. 1) is located in the Inte-
grated Power Module (IPM), in the engine compart-
ment. For complete circuit diagrams, refer toWiring
Diagrams.
(1) Remove the accessory relay from the IPM.
Refer toAccessory Relayin the Removal and
Installation section of this group for the procedure.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, perform the Relay Circuit Test that
follows. If not OK, replace the faulty relay.
DIAGNOSIS & TESTING - RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) of
the IPM is connected to battery voltage and should
be hot at all times. Check for battery voltage at the
fused B(+) circuit cavity in the IPM receptacle for the
accessory relay. If OK, go to Step 2. If not OK, repair
the fused B(+) circuit to the IPM fuse as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the fused B(+) fuse in the IPM that feeds the
accessories when the relay is energized by the igni-
tion switch. There should be continuity between the
IPM cavity for relay terminal 87 and the fused B(+)
fuse in the IPM at all times. If OK, go to Step 4. If
not OK, repair the open fused B(+) circuit to the IPM
fuse as required.
Terminal Pick Kit 6680
Fig. 1 Accessory Relay
8W - 97 - 2 8W-97 POWER DISTRIBUTION SYSTEMRS
POWER DISTRIBUTION SYSTEM (Continued)
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