heater CHRYSLER VOYAGER 2002 Repair Manual

FRONT CIGAR LIGHTER - RED/NATURAL 3 WAY
CAV CIRCUIT FUNCTION
1 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
1 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
2 E14 20OR/TN (BUILT-UP-EXPORT) PANEL LAMPS DRIVER
3 Z736 16BK/YL GROUND
FRONT READING LAMPS/SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 E15 20OR/DB (EXCEPT BASE) ASH/RECEIVER LAMP FEED
2 Z137 20BK/LB GROUND
3- -
4 M27 20YL/LB READING LAMPS DRIVER
5 M24 20YL/WT COURTESY LAMPS DRIVER
6- -
FRONT WASHER PUMP MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
2 F300 18OR/PK FUSED ACCESSORY RELAY OUTPUT
FUEL HEATER (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 N1 16RD FUEL HEATER RELAY OUTPUT
2 Z201 18RD GROUND
FUEL INJECTOR NO. 1 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
2 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
8W - 80 - 60 8W-80 CONNECTOR PIN-OUTSRS
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INTEGRATED POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY
CAV CIRCUIT FUNCTION
1 N21 20DB/TN LIFT PUMP RELAY CONTROL
2- -
3 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 N2 18DB/YL LIFT PUMP RELAY OUTPUT
6 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 Z114 18BK/LG GROUND
9 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR FUSED B(+)
11 C41 20LB/DG CABIN HEATER ASSIST CONTROL
12 T753 20DG/YL FUSED IGNITION SWITCH OUTPUT (START)
13 - -
14 T752 20DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT ECM/PCM RELAY CONTROL
17 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 - -
19 K342 16BR/WT ECM/PCM RELAY OUTPUT
20 - -
INTEGRATED POWER MODULE C3 (GAS) - NATURAL/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 20BK/OR (EATX) (3.3L/3.8L) GROUND
1 Z115 18BK/OR (EATX) (2.4L) GROUND
2 F1 18PK/WT (EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 18YL (EATX) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 T16 18YL/OR (EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 T15 18YL/BR (EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 K31 18BR FUEL PUMP RELAY CONTROL
9 C13 18LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A104 18YL/RD (EATX) FUSED B(+)
11 - -
12 - -
13 D25 18WT/VT (EATX) PCI BUS (EATX)
14 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 18BR/WT AUTOMATIC SHUT DOWN RELAY CONTROL
17 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT RADIATOR FAN RELAY CONTROL
19 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD FUSED B(+)
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS
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INTEGRATED POWER MODULE C7 - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY (EXCEPT
BUILT-UP-EXPORT)FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
1 C16 18DB/GY (BUILT-UP-EXPORT) FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (BUILT-UP-EXPORT) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (EXCEPT
BUILT-UP-EXPORT)FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (BUILT-UP-EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL (GAS) BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY FRONT WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 18PK/OR FCM OUTPUT (ORC RUN-START DRIVER)
10 F214 18PK/LG FCM OUTPUT (SIACM RUN-START DRIVER)
11 A106 20LB/RD FUSED B(+)
12 - -
13 F2 18PK/WT (GAS) FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D23 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
18 X1 16DG/BR (PREMIUM 8 SPEAKER) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT FCM OUTPUT (ORC RUN ONLY DRIVER)
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 12BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED
OUTPUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 16DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (BUILT-UP-EXPORT) FUSED B(+)
3 A108 18LG/RD FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 12BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED
OUTPUT
7 C51 12LB/BR (AUTOMATIC
TEMPERATURE CONTROL) (3 ZONE
HVAC)FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS
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OUTPUT SPEED SENSOR (EATX) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
OVERHEAD CONSOLE (EXCEPT BASE) - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 G23 20VT/DB SLIDING DOORS OVERHEAD SWITCH MUX
2 G25 20VT/TN LIFTGATE SWITCH MUX
3 D25 20WT/VT PCI BUS
4 Z113 20BK/DB GROUND
5 A114 20GY/RD FUSED B(+) (I.O.D.)
6 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
7 Z13 20BK/WT GROUND
8 E15 20OR/DB ASH/RECEIVER LAMP FEED
9- -
10 - -
11 L24 20BK/GY (EXCEPT
BUILT-UP-EXPORT) (PREMIUM/
LUXURY)AUTOMATIC HEADLAMP SWITCH SENSOR
12 L1 20BK/WT (PREMIUM/LUXURY) BACK-UP LAMP FEED
RADIATOR FAN RELAY NO. 1 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 N201 12DB/LG RADIATOR FAN RELAY NO. 1 OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N210 18DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
7- -
8 A201 12RD/LG FUSED B(+)
9- -
OXYGEN SENSOR 1/1 UPSTREAM (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
2 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
3 K902 18BR/DG OXYGEN SENSOR 1/1 GROUND
4 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
8W - 80 - 86 8W-80 CONNECTOR PIN-OUTSRS
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PASSENGER DOOR COURTESY LAMP - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z321 20BK/BR (RHD) GROUND
1 Z322 20BK/BR (LHD) GROUND
2- -
3 M21 20YL/BR COURTESY LAMPS DRIVER
PASSENGER DOOR LOCK SWITCH - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK (EXCEPT POWER
WINDOWS)FUSED ACCESSORY RELAY OUTPUT
1 F304 16WT/PK (POWER WINDOWS) FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
2 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
3 Z461 20BK/DG (RHD) GROUND
3 Z460 20BK/LG (LHD) GROUND
PASSENGER FOLDING MIRROR RELAY (BUILT-UP-EXPORT) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 A108 18LG/RD FUSED B(+)
5 P164 18LG/DB PASSENGER FOLDING MIRROR RELAY INPUT
6 P162 18LG/DG PASSENGER FOLDING MIRROR RELAY CONTROL
7- -
8 P160 18TN/LG PASSENGER FOLDING MIRROR RELAY OUTPUT
9- -
PASSENGER HEATED SEAT BACK - GREEN 2 WAY
CAV CIRCUIT FUNCTION
1 S1 18WT (RHD) PASSENGER SEAT BACK HEATER B(+) DRIVER
1 S2 18GY (LHD) PASSENGER SEAT BACK HEATER GROUND
2 S2 18GY (RHD) PASSENGER SEAT BACK HEATER GROUND
2 S1 18WT (LHD) PASSENGER SEAT BACK HEATER B(+) DRIVER
PASSENGER HEATED SEAT CUSHION - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16LG/OR PASSENGER SEAT CUSHION HEATER GROUND
2 P89 20LG/BR SEAT SENSOR 5 VOLT SUPPLY
3 Z848 18BK/OR PASSENGER SEAT TEMP SENSOR INPUT
4 P88 16LG/LB PASSENGER SEAT CUSHION HEATER B(+) DRIVER
8W - 80 - 88 8W-80 CONNECTOR PIN-OUTSRS
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PASSENGER HEATED SEAT MODULE C1 - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z848 18BK/OR GROUND
2 P8 20LG/WT PASSENGER HEATED SEAT SWITCH MUX
3 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
4 A210 14OR/RD FUSED B(+)
PASSENGER HEATED SEAT MODULE C2 - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 S2 18GY PASSENGER SEAT BACK HEATER GROUND
2 S1 18WT PASSENGER SEAT BACK HEATER B(+) DRIVER
PASSENGER HEATED SEAT MODULE C3 - GREEN 4 WAY
CAV CIRCUIT FUNCTION
1 P87 16LG/OR PASSENGER SEAT CUSHION HEATER GROUND
2 P89 20LG/BR SEAT SENSOR 5 VOLT SUPPLY
3 Z848 18BK/OR PASSENGER SEAT TEMP SENSOR INPUT
4 P88 16LG/LB PASSENGER SEAT CUSHION HEATER B(+) DRIVER
PASSENGER POWER SEAT FRONT RISER MOTOR - RED 2 WAY
CAV CIRCUIT FUNCTION
1 P18 14LG/OR PASSENGER FRONT UP SWITCH SENSE
2 P20 14LG/LB PASSENGER FRONT DOWN SWITCH SENSE
RS8W-80 CONNECTOR PIN-OUTS8W-80-89
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POWER WINDOW SWITCH (LOWLINE) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER DOWN
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER UP
POWERTRAIN CONTROL MODULE C1 (GAS) - GRAY/BLACK 40-WAY
CAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR (3.3L/3.8L) IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD CONTROL
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT (3.3L/3.8L) FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR (3.3L/3.8L) FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL (EXCEPT 3.3L/3.8L
BUILT-UP-EXPORT)KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
38 - -
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
8W - 80 - 94 8W-80 CONNECTOR PIN-OUTSRS
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RADIO CHOKE - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 X1 16DG/BR NAME BRAND SPEAKER RELAY OUTPUT
2 X13 16DG/GY RADIO CHOKE OUTPUT
REAR A/C-HEATER UNIT (3 ZONE HVAC) - LT. GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 C53 20LB REAR MODE DOOR DRIVER
2 C154 20LB/OR REAR COMMON DOOR DRIVER
3 C51 12LB/BR FUSED REAR BLOWER MOTOR RELAY OUTPUT
4 C152 16LB/LG REAR BLOWER MOTOR MED
5 C151 18LB/DG REAR BLOWER MOTOR LOW
6 C153 12DB/BR REAR BLOWER MOTOR HIGH
7 C54 20LB/YL REAR BLEND DOOR DRIVER
8 C154 20LB/OR REAR COMMON DOOR DRIVER
9- -
10 C200 20LB/DG TXV SOLENOID FEED
REAR AUTO TEMP CONTROL SWITCH (ATC) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
2 Z27 18BK/DG GROUND
3 D22 20WT/TN KDB CLOCK
4 D17 20WT/DG KDB DATA
5 E10 20OR/DG PANEL LAMPS DRIVER
6- -
7- -
8- -
9- -
10 - -
11 - -
12 - -
13 - -
REAR BLOWER FRONT CONTROL SWITCH (3 ZONE HVAC) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1- -
2 Z440 12BK/DG GROUND
3- -
4 C153 12DB/BR REAR BLOWER MOTOR HIGH
5- -
6 C152 16LB/LG REAR BLOWER MOTOR MED
7 C151 18LB/DG REAR BLOWER MOTOR LOW
8 C50 12DB/OR REAR BLOWER FRONT CONTROL FEED
RS8W-80 CONNECTOR PIN-OUTS8W-80-99
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8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.Connector, ground, and splice indexes are provided.
Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
A/C Compressor Clutch LTGY Top of A/C Compressor 9, 10, 11, 13, 14
A/C-Heater Control C1 (MTC) BK/RD Rear of Control 15, 18, 20
A/C-Heater Control C2 (MTC) BK/BL Rear of Control 15, 18, 20
A/C Pressure Transducer GY At Throttle Body 9, 11, 12, 13
Accelerator Pedal Position Sensor
(Diesel)BK At Accelerator Pedal 36
Airbag Control Module YL/RD Right Side of Instrument Panel 15, 19, 20
Ambient Temperature Sensor BK On Radiator Closure Panel 1
ATC Remote Sensor Above ATC Control N/S
Automatic Day/Night Mirror BK At Mirror N/S
Autostick Switch BK Rear of Switch 16, 17, 18
Auto Temperature Control C1
(ATC)WT Rear of Control N/S
Auto Temperature Control C2
(ATC)BK Rear of Control N/S
Auto Temperature Control C3
(ATC)Rear of Control N/S
Back-Up Lamp Switch BK On Transmission 12
Battery Temperature Sensor
(Diesel)BK At Battery N/S
Blower Motor Resistor C1 (MTC) BK Right Side of HVAC N/S
Blower Motor Resistor C2 (MTC) Right Side of HVAC N/S
Body Control Module C1 BK Under Left Instrument Panel 35, 36
Body Control Module C2 BK/GN Under Left Instrument Panel 35, 36
Body Control Module C3 BK/WT Under Left Instrument Panel 35, 36
Body Control Module C4 BK/GY Under Left Instrument Panel 15, 16, 25
Body Control Module C5 BK Under Left Instrument Panel 15, 16, 25
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-1
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C325 BK Right Sliding Door 27
C326 YL At Driver Side Airbag N/S
C327 YL At Passenger Side Airbag N/S
C329 (Diesel) BK Left Rear Engine Compartment N/S
C330 (Diesel) LTGY Left Rear Engine Compartment N/S
C331 (Diesel) BK Left Rear Engine Compartment N/S
Cabin Heater Assist C1 (Diesel) BK Top of Engine 11, 12
Cabin Heater Assist C2 (Diesel) BK Top of Engine 11, 12
Camshaft Position Sensor (Gas) BK Rear of Cylinder Head
Right Side of EngineN/S
Camshaft Position Sensor (Diesel) BK Rear of Cylinder Head 11, 12
CD Changer Behind CD Changer N/S
Center Dome Lamp GY At Lamp N/S
Center High Mounted Stop Lamp BK At Lamp 42
Clockspring - C1 WT Steering Column 15, 16, 17, 18, 26
Clockspring - C2 YL Steering Column 15, 16, 17, 18, 26
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 BK Steering Column N/S
Clockspring - C5 YL Steering Column N/S
Clutch Pedal Interlock Switch
(Diesel)RD At Switch/Driver Side 36
Clutch Pedal Upstop Switch
(Diesel)BK At Switch/Driver Side 36
Controller Anti-Lock Brake BK Right Side of Engine Compartment 9, 10, 12, 13, 14
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 11
Crankshaft Position Sensor (Diesel) BK Rear of Engine 12
Crankshaft Position Sensor (Gas) BK Rear of Engine 9, 13
Data Link Connector WT Lower Instrument Panel Near Steering
Column35, 36
Diagnostic Junction Port BK Lower Instrument Panel Near Steering
Column35, 36
Dosing Pump BK Top of Engine N/S
Driver Airbag C1 BN Steering Column N/S
Driver Airbag C2 BK Steering Column N/S
Driver Blend Actuator (ATC) GY On HVAC N/S
Driver Blend Actuator (MTC) GY On HVAC N/S
Driver Door Courtesy Lamp GY At Lamp N/S
Driver Door Lock Switch BK At Switch N/S
Driver Heated Seat Back GN At Seat N/S
Driver Heated Seat Cushion BK At Seat N/S
Driver Heated Seat Module C1 GY Driver Heated Seat N/S
Driver Heated Seat Module C2 GY Driver Heated Seat Back N/S
Driver Heated Seat Module C3 GN At Seat N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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