torque CHRYSLER VOYAGER 2003 Owners Manual

CHRYSLER VOYAGER 2003 Owners Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Owners Manual

Page 241 of 2177

CHRYSLER VOYAGER 2003 Owners Manual ASSEMBLY - ICU
(1) Install the CAB (Fig. 24) on the HCU.
(2) Install the 4 bolts mounting the CAB (Fig. 23)
to the HCU. Tighten the CAB mounting bolts to a
torque of 2 N´m (17 in. lbs.).
(3) Plug the

Page 242 of 2177

CHRYSLER VOYAGER 2003 Owners Manual (22) Road test vehicle to ensure proper operation
of the base and antilock brake systems.
INSTALLATION - RHD
(1) Install the ICU on the mounting bracket (Fig.
21). Install the 3 bolts (Fig. 21) attach

Page 249 of 2177

CHRYSLER VOYAGER 2003 Owners Manual DIAGNOSIS AND TESTING - DRIVE PLATE
MISALIGNMENT
Common causes of misalignment are:
²Heat warping
²Mounting drive plate on a dirty crankshaft
flange
²Incorrect bolt tightening
²Improper seating on

Page 255 of 2177

CHRYSLER VOYAGER 2003 Owners Manual INSTALLATION
(1) Install clutch release bearing and lever (if
removed). (Refer to 6 - CLUTCH/CLUTCH RELEASE
BEARING - INSTALLATION)
(2) Install clutch disc and pressure plate to fly-
wheel (Fig. 21).

Page 257 of 2177

CHRYSLER VOYAGER 2003 Owners Manual INSTALLATION
LHD
(1) Install interlock switch into pedal bracket hole,
and secure harness with retainer as shown in (Fig.
28). Make sure switch wing tabs are fully expanded.
(2) Connect interlock swit

Page 259 of 2177

CHRYSLER VOYAGER 2003 Owners Manual RHD
(1) Disconnect battery negative cable.
(2) Remove instrument panel lower silencer (Fig.
29).
(3) Remove knee bolster (Fig. 30).
(4) Disconnect upstop switch connector (Fig. 32).
(5) Remove upstop

Page 260 of 2177

CHRYSLER VOYAGER 2003 Owners Manual COOLING
TABLE OF CONTENTS
page page
COOLING
DESCRIPTION
DESCRIPTION - COOLING SYSTEM........1
DESCRIPTION - HOSE CLAMPS...........1
OPERATION
OPERATION - COOLING SYSTEM.........2
OPERATION - HOSE CLAM

Page 264 of 2177

CHRYSLER VOYAGER 2003 Owners Manual STANDARD PROCEDURE - COOLING SYSTEM
FILLING
Remove radiator pressure cap (Fig. 6) and fill sys-
tem, using a 50/50 mix of MopartAntifreeze/Coolant,
5 Year/100,000 Mile Formula and distilled water.
Con

Page 269 of 2177

CHRYSLER VOYAGER 2003 Owners Manual INSTALLATION
GENERATOR AND AIR CONDITIONING BELT
(1) Install belt onto all pulleys except for the
crankshaft (Fig. 5).
(2) Rotate belt tensioner clockwise until belt can
be installed onto the cranksha

Page 291 of 2177

CHRYSLER VOYAGER 2003 Owners Manual (9) Remove timing belt idler pulley.
(10) Hold camshaft sprocket with Special tool
C-4687 and adaptor C-4687-1 while removing bolt.
Remove both cam sprockets.
(11) Remove the timing belt rear cover (R