engine CHRYSLER VOYAGER 2003 Service Manual
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Page 565 of 2177
(12) Disconnect the reservoir from the body mount
by raising the reservoir upward slightly and then
down so that the reservoir filler neck and front
washer hose pull through the opening in the front
fender side shield.
(13) Remove pump from reservoir by pulling pump
upper retention tab away from reservoir cavity and
then lifting pump up from mounting grommet. Do
not damage reservoir/pump sealing surface or punc-
ture reservoir during removal.
(14) Remove pump grommet and discard.
INSTALLATION
(1) Use new grommet when installing a new pump
assembly.
(2) Assure pump upper retention tab is pressed
into reservoir slot and that pump is rotated flat
against the reservoir and that pump connector is fac-
ing up in the fully seated position. Assure the pump
is aligned to and fully seated in the reservoir cavity.
(3) Push filler neck and front washer hose through
the opening in the front fender side shield. Connect
the reservoir to the body mount by lowering the res-
ervoir down.
(4) Install the two reservoir mounting screws.
Torque screws to 8.5 - 11.3 N´m (75 - 100 in. lbs.).
(5) Connect the electrical body harness connectors
to the washer pump motors and the fluid level sen-
sor. Slide the red lock on the connector to the closed
or locked position.
(6) Assure that washer hose is properly routed to
prevent pinching and possible inoperative washers.
(7) Connect the left right front wheelhouse splash
shield and move aside (Refer to 23 - BODY/EXTERI-
OR/WHEELHOUSE SPLASH SHIELD - INSTALLA-
TION).
(8) Install the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - INSTALLATION).
(9) lower vehicle from hoist or jack stands.
(10) Install the filler tube screw. Torque screw to
8.5 - 11.3 N´m (75 - 100 in. lbs.).
(11) Connect the washer hose to the hose clip
located on the front fender side shield.
(12) Connect the washer hose at the in-line con-
nector forward of the cowl grille.
(13) Install the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(14) Connect the battery negative cable.
(15) Verify system operation.
REAR WIPER ARM
REMOVAL
(1) Remove arm nut cap.
(2) Remove wiper arm nut.
(3) Pull wiper from pivot by rocking back and
forth.
INSTALLATION
(1) Verify that wipers are in parked position.
(2) Position arm on pivot.
(3) Install wiper arm nut and torque to 20 N´m
(175 in. lbs.).
REAR WIPER MOTOR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove rear wiper arm. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/REAR WIPER ARM -
REMOVAL) in this section.
(3) Open liftgate.
(4) Remove liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(5) Disconnect wire connector from rear wiper
motor.
(6) Remove screws holding rear wiper motor to lift-
gate (Fig. 4).
(7) Remove wiper motor from liftgate.
Fig. 4 REAR WINDOW WIPER MOTOR
1 - REAR WINDOW
2 - REAR WIPER MOTOR
3 - CHMSL
4 - WELL NUTS
8R - 14 WIPERS/WASHERSRS
REAR WASHER PUMP MOTOR (Continued)
ProCarManuals.com
Page 566 of 2177
INSTALLATION
(1) Position the wiper motor in the liftgate.
(2) Install the retaining screws.
(3) Connect the wire harness connector.
(4) Install the liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - INSTALLATION).
(5) Connect wire connector to rear wiper motor.
(6) Install the screws holding rear wiper motor to
liftgate (Fig. 4).
(7) Install the wiper motor to the liftgate (Fig. 4).
(8) Close the liftgate.
(9) Install the wiper arm. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/REAR WIPER ARM -
INSTALLATION) in this section.
(10) Connect the battery negative cable.
REAR WIPER/WASHER
SWITCH
DESCRIPTION
The rear window wiper/washer switches are
located on the center bezel with the hazard and
heated seat switches (Fig. 5). They are not service-
able separately from the hazard and heated seat
switches. If defective, the entire switch assembly
must be replaced.
OPERATION
Refer to the vehicle Owner's Manual for operating
instructions for the rear window wiper and washer.
WASHER FLUID LEVEL
SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
REMOVAL).
(3) Disconnect the washer hose at the in-line con-
nector forward of the cowl grille so that the in-line
connector remains with the washer hose from the
fresh air plenum.
(4) Disconnect the washer hose from the hose clip
located on the front fender side shield.
(5) Remove the filler tube screw.
(6) Hoist and support vehicle on hoist or jack
stands.
(7) Remove the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - REMOVAL).
(8) Disconnect the left right front wheelhouse
splash shield and move aside (Refer to 23 - BODY/
EXTERIOR/WHEELHOUSE SPLASH SHIELD -
REMOVAL).
(9) Drain washer fluid from the reservoir and into
a suitable clean container. This can be done by dis-
connecting the windshield washer hose from the
front (outboard) washer pump and allowing the
washer fluid to drain into a container through a tem-
porary jumper hose connected to the front washer
pump.
(10) Disconnect the electrical body harness connec-
tors to the washer pump motors and the fluid level
sensor. Slide the red lock on the connector to the
release position, then, depress the black tab and pull
the connector off the pump or sensor.
(11) Remove the two reservoir mounting screws.
(12) Disconnect the reservoir from the body mount
by raising the reservoir upward slightly and then
down so that the reservoir filler neck and front
washer hose pull through the opening in the front
fender side shield.
(13) Remove the sensor from reservoir by using a
side foot to gently pry the sensor from the body of
the reservoir. Do not damage the reservoir/sensor
sealing surface or puncture reservoir during removal.
CAUTION: To avoid damage to the sensor, assure
the reservoir is in an upright position before remov-
ing the sensor from the reservoir. Do not rotate the
sensor during removal.
Fig. 5 HVAC CONTROL PANEL
1 - TRIM BEZEL
2 - IN CAR TEMPERATURE SENSOR
3 - A/C REQUEST SWITCH
4 - REAR WINDOW DEFOGGER/HEATED MIRRORS SWITCH
COMBO
5 - FRONT WINDOW DEFROSTER MODE SELECTOR
RSWIPERS/WASHERS8R-15
REAR WIPER MOTOR (Continued)
ProCarManuals.com
Page 567 of 2177
INSTALLATION
(1) Use a new grommet when installing a new sen-
sor assembly.
(2) Assure that the flat of the sensor is aligned
under the ridge of the reservoir and that the sensor
connector is facing down in the fully seated position.
This will allow for proper operation of the sensor
float switch.
(3) Push filler neck and front washer hose through
the opening in the front fender side shield. Connect
the reservoir to the body mount by lowering the res-
ervoir down.
(4) Install the two reservoir mounting screws.
Torque screws to 8.5 - 11.3 N´m (75 - 100 in. lbs.).
(5) Connect the electrical body harness connectors
to the washer pump motors and the fluid level sen-
sor. Slide the red lock on the connector to the closed
or locked position.
(6) Assure that washer hose is properly routed to
prevent pinching and possible inoperative washers.
(7) Connect the left right front wheelhouse splash
shield and move aside (Refer to 23 - BODY/EXTERI-
OR/WHEELHOUSE SPLASH SHIELD - INSTALLA-
TION).
(8) Install the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - INSTALLATION).
(9) lower vehicle from hoist or jack stands.
(10) Install the filler tube screw. Torque screw to
8.5 - 11.3 N´m (75 - 100 in. lbs.).
(11) Connect the washer hose to the hose clip
located on the front fender side shield.
(12) Connect the washer hose at the in-line con-
nector forward of the cowl grille.
(13) Install the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(14) Connect the battery negative cable.
(15) Verify system operation.
WASHER HOSES
REMOVAL
(1) Remove washer reservoir from vehicle (Refer to
8 - ELECTRICAL/WIPERS/WASHERS/WASHER
RESERVOIR - REMOVAL).
(2) Disconnect washer hose front the reservoir cav-
ity.
(3) Disconnect the washer hose from the reservoir
pump.
(4) Remove parts as necessary to replace washer
hose (engine compartment, interior components, etc.).
INSTALLATION
(1) Install parts as necessary to after replacing
washer hose (engine compartment, interior compo-
nents, etc.).
(2) Connect the washer hose to the reservoir
pump.
(3) Connect washer hose to the reservoir cavity.
(4) Install the washer reservoir into vehicle (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WASHER
RESERVOIR - INSTALLATION).
WASHER RESERVOIR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
REMOVAL).
(3) Disconnect the washer hose at the in-line con-
nector forward of the cowl grille so that the in-line
connector remains with the washer hose from the
fresh air plenum.
(4) Disconnect the washer hose from the hose clip
located on the front fender side shield.
(5) Remove the filler tube screw.
(6) Hoist and support vehicle on hoist or jack
stands.
(7) Remove the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - REMOVAL).
(8) Disconnect the left right front wheelhouse
splash shield and move aside (Refer to 23 - BODY/
EXTERIOR/WHEELHOUSE SPLASH SHIELD -
REMOVAL).
(9) Drain washer fluid from the reservoir and into
a suitable clean container. This can be done by dis-
connecting the windshield washer hose from the
front (outboard) washer pump and allowing the
washer fluid to drain into a container through a tem-
porary jumper hose connected to the front washer
pump.
(10) Disconnect the electrical body harness connec-
tors to the washer pump motors and the fluid level
sensor. Slide the red lock on the connector to the
release position, then, depress the black tab and pull
the connector off the pump or sensor.
(11) Remove the two reservoir mounting screws.
(12) Disconnect the reservoir from the body mount
by raising the reservoir upward slightly and then
down so that the reservoir filler neck and front
washer hose pull through the opening in the front
fender side shield.
8R - 16 WIPERS/WASHERSRS
WASHER FLUID LEVEL SWITCH (Continued)
ProCarManuals.com
Page 568 of 2177
INSTALLATION
(1) Push filler neck and front washer hose through
the opening in the front fender side shield. Connect
the reservoir to the body mount by lowering the res-
ervoir down.
(2) Install the two reservoir mounting screws.
Torque screws to 8.5 - 11.3 N´m (75 - 100 in. lbs.).
(3) Connect the electrical body harness connectors
to the washer pump motors and the fluid level sen-
sor. Slide the red lock on the connector to the closed
or locked position.
(4) Assure that washer is properly routed to pre-
vent pinching and possible inoperative washers.
(5)
Connect the left right front wheelhouse splash
shield and move aside (Refer to 23 - BODY/EXTERIOR/
WHEELHOUSE SPLASH SHIELD - INSTALLATION).
(6) Install the right front wheel and tire assembly
(Refer to 22 - TIRES/WHEELS - INSTALLATION).
(7) lower vehicle from hoist or jack stands.
(8) Install the filler tube screw. Torque screw to 8.5
- 11.3 N´m (75 - 100 in. lbs.).
(9) Connect the washer hose to the hose clip
located on the front fender side shield.
(10) Connect the washer hose at the in-line con-
nector forward of the cowl grille.
(11) Install the engine fresh air housing inside the
engine compartment (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
INSTALLATION).
(12) Connect the battery negative cable.
(13) Verify system operation.
WIPER BLADES
REMOVAL
(1) Lift the wiper arm away from the glass.
(2) Disengage the release tab holding the wiper
blade to the wiper arm and remove the wiper blade
from the wiper arm (Fig. 6) and (Fig. 7).
CLEANING
Wiper blades exposed to the weather for a long
period of time tend to lose their wiping effectiveness.
Periodic cleaning of the wiper blade is recommended to
remove the accumulation of salt and road grime. The
wiper blades, arms and windshield should be cleaned
with a sponge or cloth and a mild detergent or non-
abrasive cleaner. If the wiper blades continue to streak
or smear, they should be replaced. The wiper blade
should run smoothly across the windshield in both
directions. The wiper blade should slightly roll over
center when the blade reverses direction. A wiper
blade insert that has lost flexibility or a wiper arm
that has lost spring tension, will cause the blade to
skip or chatter across the windshield. If the wiper
blades are new and the wiper arm spring tension is
OK and a chattering sound is emitted from the wip-
er(s), the wiper blade is not rolling over center. If this
condition exists, (refer to 8 - ELECTRICAL/WIPERS/
WASHERS/WIPER ARMS - ADJUSTMENTS).
INSTALLATION
(1) Position the blade onto the arm.
(2) Engage the blade to the retainer by pulling up
on the blade until the tabs snap into position (Fig. 6).
WIPER LINKAGE
REMOVAL
(1) Remove the front windshield wiper unit from
vehicle (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WIPER MODULE - REMOVAL).
(2)
Place the wiper unit on a suitable work surface.
(3) Remove nuts holding the cowl cover brackets to
the wiper unit.
(4)
Remove cowl cover brackets from the wiper unit.
(5) Remove nuts holding linkage to the wiper unit.
(6) Remove the wiper linkage from the wiper unit.
(7) Disconnect the wire connectors from back of
the wiper motor.Fig. 6 WINDSHIELD WIPER BLADE
1 - RELEASE TAB
Fig. 7 REAR WIPER
1 - WIPER ARM
2 - BLADE LATCH
RSWIPERS/WASHERS8R-17
WASHER RESERVOIR (Continued)
ProCarManuals.com
Page 569 of 2177
INSTALLATION
(1) Connect the wire harness connector.
(2) Install the linkage on the wiper unit.
(3) Install the nut holding the linkage to the wiper
unit.
(4)
Install the cowl cover brackets to the wiper nut.
(5) Install the front wiper unit (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER MODULE -
INSTALLATION).
(6) Install the cowl cover.
(7) Install the wiper arms and blades.
WIPER MODULE
REMOVAL
(1) Release the hood latch and open hood.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the wiper arms.
(4) Remove the cowl cover (Refer to 23 - BODY/
EXTERIOR/COWL GRILLE - REMOVAL).
(5) Disconnect the positive lock on the wiper mod-
ule wire connector (Fig. 8).
(6) Disconnect the wiper module wire connector
from the engine compartment wire harness.
(7) Disconnect the windshield washer hose from
coupling outside the module.
(8) Disconnect the drain tubes from nipples on bot-
tom of the wiper module.
(9) Remove nuts holding wiper module to lower
windshield fence.
(10) Remove bolts holding the wiper module to the
dash panel (Fig. 9).(11) Lift wiper module from weld-studs on lower
windshield fence.
CAUTION: Do not allow wiper module to rest on
brake master cylinder reservoir, damage to brake
system can result.
(12) Remove wiper module.
INSTALLATION
(1) Position the wiper module into the cowl.
(2) Install the bolts that secure the wiper module
to the dash (Fig. 9).
(3) Install the nuts that retain the wiper module.
(4) Connect the drain tubes to the nipples on the
wiper module.
(5) Connect the windshield washer tube.
(6) Connect the wire harness connector to the
wiper module (Fig. 9).
(7) Connect the positive lock on the wiper module
wire connector (Fig. 8).
CAUTION: Do not allow wiper module to rest on
brake master cylinder reservoir, damage to brake
system can result.
(8) Install the cowl cover (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - INSTALLATION).
(9) Install the wiper arms and blades.
(10) Connect the battery negative cable.
(11) Close the hood.
Fig. 8 WIPER MODULE WIRE CONNECTOR
1 - WIPER SYSTEM WIRE CONNECTOR
2 - LOCK TAB
3 - POSITIVE LOCK
4 - WIPER MODULE
Fig. 9 WIPER MODULE
1 - BOLT
2 - NUTS
3 - BOLT
4 - WIPER MODULE
5 - WINDSHIELD
8R - 18 WIPERS/WASHERSRS
WIPER LINKAGE (Continued)
ProCarManuals.com
Page 576 of 2177
TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD.................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmissions-Front Wheel Drive
MTX . . . Manual Transmissions-Front Wheel Drive
AT....Automatic Transmissions-Rear Wheel Drive
MT .....Manual Transmissions-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC..........Double Over Head Cam Engine
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except Built-Up-Export........ Vehicles Built For
Sale In North America
DESCRIPTION - CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies the main circuit, part of the main
circuit, gage of wire, and color (Fig. 4).
WIRE COLOR CODE CHART
COLOR CODE COLOR
BL BLUE
BK BLACK
BR BROWN
DB DARK BLUE
DG DARK GREEN
GY GRAY
LB LIGHT BLUE
LG LIGHT GREEN
OR ORANGE
PK PINK
RD RED
TN TAN
VT VIOLET
WT WHITE
YL YELLOW
* WITH TRACER
Fig. 4 WIRE CODE IDENTIFICATION
1 - COLOR OF WIRE (LIGHT BLUE WITH YELLOW TRACER
2 - GAGE OF WIRE (18 GAGE)
3 - PART OF MAIN CIRCUIT (VARIES DEPENDING ON
EQUIPMENT)
4 - MAIN CIRCUIT IDENTIFICATION
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-5
WIRING DIAGRAM INFORMATION (Continued)
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Page 578 of 2177
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNING
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-7
WIRING DIAGRAM INFORMATION (Continued)
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Page 588 of 2177
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............. 8W-42
A/C Compressor Clutch.................. 8W-42
A/C-Heater Control..................... 8W-42
A/C Pressure Sensor.................... 8W-42
Accelerator Pedal Position Sensor.......... 8W-30
Accessory Relay........................ 8W-10
Adjustable Pedals Module................ 8W-30
Adjustable Pedals Relay................. 8W-30
Adjustable Pedals Switch................. 8W-30
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor.............. 8W-49
Antenna............................. 8W-47
ATC Remote Sensor..................... 8W-42
Auto Shut Down Relay.................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror.............. 8W-49
Back-Up Lamp Switch................... 8W-51
Battery Temperature Sensor.............. 8W-20
Battery.............................. 8W-20
Blend Door Actuators................... 8W-42
Blower Motor Resistor................... 8W-42
Body Control Module.................... 8W-45
Boost Pressure Sensor................... 8W-30
B-Pillar Switches....................... 8W-61
Brake Fluid Level Switch................ 8W-40
Brake Lamp Switch.................. 8W-30, 51
Brake Transmission Shift Interlock Solenoid . . 8W-31
Cabin Heater Assist..................... 8W-30
Camshaft Position Sensor................ 8W-30
CD Changer.......................... 8W-47
Center Dome Lamp..................... 8W-44
Center High Mounted Stop Lamp........... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring................ 8W-30, 33, 41, 43, 47
Clutch Pedal Interlock Switch.......... 8W-10, 30
Clutch Pedal Upstop Switch............... 8W-30
Combination Relays..................... 8W-54
Controller Antilock Brake................ 8W-35
Crank Case Ventilation Heater............ 8W-30
Crankshaft Position Sensor............... 8W-30
Cylinder Lock Switches.................. 8W-39
Data Link Connector.................... 8W-18
Defogger Relay........................ 8W-48
Door Ajar Switches..................... 8W-39
Door Lock Motor/Ajar Switches............ 8W-61
Door Courtesy Lamps................... 8W-44
Door Lock Switches..................... 8W-61
Dosing Pump......................... 8W-30
Driver Airbag Squibs.................... 8W-43
Driver Seat Belt Switch.................. 8W-43
DVD Screen.......................... 8W-47
DVD/CD Changer...................... 8W-47
ECM/PCM Relay....................... 8W-30
EGR Solenoid......................... 8W-30
Electronic Control Unit.................. 8W-64
Engine Control Module.................. 8W-30
Component Page
Engine Coolant Temp Sensor.............. 8W-30
Engine Oil Pressure Sensor............... 8W-30
Engine Oil Pressure Switch............... 8W-30
EVAP/Purge Solenoid.................... 8W-30
Evaporator Temperature Sensor............ 8W-42
Floor Console Lamp..................... 8W-44
Floor Console Power Outlet............... 8W-41
Fog Lamps........................... 8W-50
Front Blower Module.................... 8W-42
Front Blower Motor Relay................ 8W-42
Front Blower Motor..................... 8W-42
Front Cigar Lighter..................... 8W-41
Front Control Module................... 8W-10
Front Fog Lamp Relay................... 8W-50
Front Intrusion Sensor.................. 8W-39
Front Reading Lamps/Switch.............. 8W-44
Front Washer Pump Motor............... 8W-53
Front Wiper High/Low Relay.............. 8W-53
Front Wiper On/Off Relay................ 8W-53
Fuel Heater Relay...................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor.................... 8W-30
Fuel Pressure Solenoid.................. 8W-30
Fuel Pump Module..................... 8W-30
Fuel Pump Relay....................... 8W-30
Full Open Switches..................... 8W-61
Fuses............................... 8W-10
Fuselink............................. 8W-10
Grounds............................. 8W-15
Generator............................ 8W-20
Glow Plugs........................... 8W-30
Glow Plug Relay....................... 8W-30
Headlamp Leveling Motors............... 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Pump Motor............ 8W-53
Headlamp Washer Relay................. 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions................... 8W-63
Heated Seat Modules.................... 8W-63
High Beam Lamps...................... 8W-50
Hood Ajar Switch...................... 8W-39
Horn Relay........................... 8W-41
Horn Switch.......................... 8W-41
Horns............................... 8W-41
Idle Air Control Motor................... 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch........................ 8W-10
Inlet Air Temperature Sensor.............. 8W-30
Input Speed Sensor..................... 8W-31
Instrument Cluster..................... 8W-40
Instrument Panel Switch Bank.... 8W-44, 52, 53, 63
Integrated Power Module................. 8W-10
Knock Sensor......................... 8W-30
Lamp Assemblies...................... 8W-51
RS8W-02 COMPONENT INDEX8W-02-1
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Page 590 of 2177
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch . . . 8W-10-22, 24, 47, 48, 51
A/C Compressor Clutch
Relay............ 8W-10-22, 24, 46, 47, 48, 51
Accessory Relay............... 8W-10-16, 31, 68
Adjustable Pedals Relay.............. 8W-10-50
Airbag Control Module............ 8W-10-67, 72
Ambient Temperature Sensor.......... 8W-10-65
Auto Shut Down Relay......... 8W-10-21, 42, 43
Auto Temp Control.................. 8W-10-41
Back-Up Lamp Switch............... 8W-10-69
Battery............ 8W-10-13, 14, 15, 42, 43, 51
Blower Motor Resistor............ 8W-10-19, 39
Body Control Module.... 8W-10-25, 41, 47, 48, 52,
53, 55, 57, 58, 59, 60, 72
Brake Fluid Level Switch............. 8W-10-68
Brake Lamp Switch........... 8W-10-26, 55, 70
Brake Transmission Shift Interlock
Solenoid........................ 8W-10-66
Cabin Heater Assist........... 8W-10-23, 45, 63
Camshaft Position Sensor............. 8W-10-46
Center High Mounted Stop Lamp....... 8W-10-70
Clockspring........................ 8W-10-64
Clutch Pedal Interlock
Switch.............. 8W-10-18, 38, 57, 58, 64
Controller Antilock
Brake...... 8W-10-18, 25, 37, 38, 53, 59, 65, 70
Crank Case Ventilation Heater......... 8W-10-52
Data Link Connector........... 8W-10-36, 65, 72
Defogger Relay............ 8W-10-19, 20, 40, 67
Driver Door Lock Switch........ 8W-10-33, 34, 35
Driver Heated Seat Module........... 8W-10-53
Driver Power Seat Switch............ 8W-10-53
Driver Power Window Switch....... 8W-10-34, 35
DVD/DV Changer................... 8W-10-41
ECM/PCM Relay................. 8W-10-23, 45
EGR Solenoid................... 8W-10-46, 50
Engine Control
Module . . 8W-10-18, 23, 24, 38, 45, 46, 51, 65, 70
Floor Console Lamp................. 8W-10-32
Floor Console Power Outlet........ 8W-10-32, 36
Front Blower Module................ 8W-10-19
Front Blower Module................ 8W-10-39
Front Blower Motor Relay.... 8W-10-18, 19, 39, 67
Front Cigar Lighter.............. 8W-10-16, 32
Front Control Module....... 8W-10-15, 16, 17, 18,
19, 20, 22, 24, 26, 27,
28, 29, 30, 31, 36, 40,
47, 48, 50, 51, 56, 57,
58, 61, 62, 63, 64, 65,
66, 67, 68, 69, 70, 72
Front Fog Lamp Relay......... 8W-10-15, 27, 67
Front Washer Pump Motor...... 8W-10-16, 31, 72Component Page
Front Wiper High/Low Relay.... 8W-10-16, 30, 68
Front Wiper On/Off Relay....... 8W-10-16, 30, 63
Fuel Heater....................... 8W-10-52
Fuel Heater Relay............. 8W-10-24, 51, 68
Fuel Injector No. 1.................. 8W-10-44
Fuel Injector No. 2.................. 8W-10-44
Fuel Injector No. 3.................. 8W-10-44
Fuel Injector No. 4.................. 8W-10-44
Fuel Injector No. 5.................. 8W-10-44
Fuel Injector No. 6.................. 8W-10-44
Fuel Pressure Solenoid............... 8W-10-46
Fuel Pump Module............ 8W-10-22, 47, 48
Fuel Pump Relay........... 8W-10-22, 47, 48, 68
Fuse 1...................... 8W-10-15, 16, 27
Fuse 2...................... 8W-10-15, 28, 29
Fuse 3...................... 8W-10-15, 28, 29
Fuse 4................... 8W-10-15, 16, 17, 30
Fuse 5......................... 8W-10-16, 31
Fuse 6......................... 8W-10-16, 31
Fuse 8......................... 8W-10-17, 36
Fuse 9................ 8W-10-17, 18, 19, 37, 38
Fuse 10........................ 8W-10-19, 39
Fuse 11........................ 8W-10-16, 31
Fuse 12........................ 8W-10-19, 39
Fuse 13........................ 8W-10-20, 40
Fuse 14............... 8W-10-20, 21, 23, 40, 63
Fuse 15...... 8W-10-20, 21, 22, 23, 24, 42, 43, 45
Fuse 16............... 8W-10-21, 23, 42, 43, 45
Fuse 17......... 8W-10-21, 22, 23, 24, 47, 48, 51
Fuse 18............ 8W-10-22, 24, 25, 47, 48, 51
Fuse 19.................. 8W-10-22, 24, 26, 53
Fuse 20........................ 8W-10-25, 53
Fuse 21........................ 8W-10-25, 53
Fuse 22........................ 8W-10-25, 53
Fuse 23..................... 8W-10-25, 57, 58
Fuse 24........................ 8W-10-25, 55
Fuse 26..................... 8W-10-25, 26, 55
Fuse 27........................ 8W-10-26, 55
Fuse 28........................ 8W-10-16, 31
Fuse 30........................ 8W-10-26, 56
Fuse 31........................ 8W-10-26, 56
Fuse 32........................ 8W-10-26, 56
Fuse 33........................ 8W-10-16, 31
Fuselink....................... 8W-10-13, 14
G100............................. 8W-10-59
G101....................... 8W-10-42, 43, 51
G103............................. 8W-10-72
G300.......................... 8W-10-61, 62
Generator................ 8W-10-13, 14, 44, 46
Glow Plug Relay................. 8W-10-13, 46
Headlamp Switch................ 8W-10-29, 66
Headlamp Washer Pump Motor..... 8W-10-26, 56
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 662 of 2177
8W-15 GROUND DISTRIBUTION
Component PageA/C Compressor Clutch......................8W-15-8, 9
A/C-Heater Control......................8W-15-10, 12
Adjustable Pedals Module.....................8W-15-11
Airbag Control Module.......................8W-15-13
Auto Temp Control.........................8W-15-10
Automatic Day/Night Mirror...................8W-15-23
Back-Up Lamp Switch......................8W-15-4, 8
Battery.............................8W-15-2, 3, 4
Body Control Module.......................8W-15-24
Brake Fluid Level Switch.....................8W-15-19
Brake Lamp Switch........................8W-15-19
Cabin Heater Assist.........................8W-15-9
Center Dome Lamp........................8W-15-23
Center High Mounted Stop Lamp.................8W-15-28
Clutch Pedal Interlock Switch...................8W-15-19
Clutch Pedal Upstop Switch....................8W-15-20
Controller Antilock Brake...................8W-15-2, 3, 4
Crank Case Ventilation Heater...................8W-15-9
Crankshaft Position Sensor.....................8W-15-4
Data Link Connector...................8W-15-2, 3, 4, 19
Dosing Pump............................8W-15-9
Driver Door Courtesy Lamp..................8W-15-16, 22
Driver Door Lock Switch....................8W-15-16, 22
Driver Heated Seat Cushion....................8W-15-18
Driver Heated Seat Module....................8W-15-18
Driver Power Seat Switch.....................8W-15-18
Driver Power Window Switch...................8W-15-16
Driver Power Window Switch...................8W-15-22
DVD/CD Changer.........................8W-15-11
Engine Control Module.......................8W-15-4
Floor Console Lamp........................8W-15-27
Floor Console Power Outlet....................8W-15-27
Front Blower Module.......................8W-15-12
Front Cigar Lighter........................8W-15-10
Front Control Module....................8W-15-8, 9, 20
Front Reading Lamps/Switch...................8W-15-23
Fuel Heater............................8W-15-27
Fuel Heater Relay..........................8W-15-4
Fuel Pump Module.........................8W-15-27
G100..............................8W-15-2, 3, 4
G101..............................8W-15-2, 3, 4
G102..............................8W-15-5, 6, 7
G103...............................8W-15-8, 9
G200............................8W-15-10, 11, 12
G201................................8W-15-13
G202................................8W-15-14
G300........................8W-15-15, 17, 18, 19, 20
G301..........................8W-15-21, 22, 23, 24
G302............................8W-15-25, 26, 27
G303..............................8W-15-27, 28
Generator..............................8W-15-8
Headlamp Switch.........................8W-15-10
Headlamp Washer Pump Motor..................8W-15-7
High Note Horn..........................8W-15-6 7
Hood Ajar Switch.........................8W-15-20
Instrument Cluster........................8W-15-10
Instrument Panel Switch Bank..................8W-15-11
Integrated Power Module..............8W-15-2, 3, 4, 8, 9, 20
Left B-Pillar Switch........................8W-15-19
Left Cinch/Release Motor.....................8W-15-15
Left Combination Relay......................8W-15-26
Left Cylinder Lock Switch...................8W-15-16 17
Left Door Speaker.........................8W-15-14
Left Fog Lamp..........................8W-15-6, 7
Left Front Door Ajar Switch....................8W-15-17
Left Front Door Lock Motor/Ajar Switch...........8W-15-16, 17
Left Front Park/Turn Signal Lamp.................8W-15-6
Left Full Open Switch.......................8W-15-15
Left Headlamp...........................8W-15-20
Left Headlamp Leveling Motor...................8W-15-7
Left High Beam Lamp.......................8W-15-20
Left Liftgate Flood Lamp.....................8W-15-28
Left Low Beam Lamp.......................8W-15-20
Left Mid Reading Lamp......................8W-15-23
Left Park Lamp..........................8W-15-20
Left Power Mirror.........................8W-15-11
Left Rear Lamp Assembly.....................8W-15-26
Left Rear Reading Lamp......................8W-15-23
Left Rear Speaker.........................8W-15-14
Left Side Impact Airbag Control Module.............8W-15-13
Left Sliding Door Control Module.................8W-15-15
Left Sliding Door Latch Sensing Switch.............8W-15-15
Left Sliding Door Lock Motor...................8W-15-15
Left Sliding Door Lock Motor/Ajar Switch............8W-15-15Component PageLeft Sliding Door Motor......................8W-15-15
Left Stop/Turn Signal Relay....................8W-15-26
Left Turn Signal Lamp......................8W-15-20
Left Visor/Vanity Lamp......................8W-15-23
License Lamp.........................8W-15-25, 28
Lift Pump Motor..........................8W-15-27
Liftgate Ajar Switch........................8W-15-28
Liftgate Cinch/Release Motor...................8W-15-25
Liftgate Cylinder Lock Switch...................8W-15-28
Liftgate Right Pinch Sensor....................8W-15-25
Low Note Horn..........................8W-15-6, 7
Memory Seat/Mirror Module...................8W-15-18
Natural Vacuum Leak Detection Assembly.............8W-15-8
Overhead Console.........................8W-15-23
Oxygen Sensor 1/1 Upstream....................8W-15-2
Oxygen Sensor 1/2 Downstream.................8W-15-2, 8
Passenger Door Courtesy Lamp................8W-15-17, 22
Passenger Door Lock Switch.................8W-15-17, 22
Passenger Heated Seat Cushion..................8W-15-24
Passenger Heated Seat Module..................8W-15-24
Passenger Power Seat Switch...................8W-15-24
Passenger Power Window Switch...............8W-15-17, 22
Power Folding Mirror Switch...................8W-15-12
Power Liftgate Module.......................8W-15-25
Power Liftgate Motor.......................8W-15-25
Power Mirror Switch........................8W-15-12
Power Outlet............................8W-15-10
Power Window Switch.......................8W-15-16
Powertrain Control Module...................8W-15-2, 3
Radiator Fan No. 1.........................8W-15-5
Radiator Fan No. 2.........................8W-15-5
Radiator Fan Relay.........................8W-15-5
Radiator Fan Relay No. 3......................8W-15-5
Radio................................8W-15-14
Rear Auto Temp Control Switch..................8W-15-19
Rear Blower Front Control Switch................8W-15-12
Rear Blower Motor Power Module..............8W-15-12, 27
Rear Blower Rear Control Switch.................8W-15-19
Rear Dome Lamp.........................8W-15-23
Rear Power Outlet.........................8W-15-27
Rear Window Defogger Grid....................8W-15-28
Rear Wiper Motor.........................8W-15-28
Remote Keyless Entry Module...................8W-15-11
Right B-Pillar Switch.......................8W-15-24
Right Cinch/Release Motor....................8W-15-21
Right Combination Relay.....................8W-15-26
Right Cylinder Lock Switch....................8W-15-22
Right Door Speaker........................8W-15-14
Right Fog Lamp.........................8W-15-6, 7
Right Front Door Ajar Switch...................8W-15-22
Right Front Door Lock Motor/Ajar Switch............8W-15-22
Right Front Park/Turn Signal Lamp................8W-15-6
Right Full Open Switch......................8W-15-21
Right Headlamp..........................8W-15-20
Right Headlamp Leveling Motor..................8W-15-7
Right High Beam Lamp......................8W-15-20
Right Liftgate Flood Lamp....................8W-15-28
Right Low Beam Lamp......................8W-15-20
Right Mid Reading Lamp.....................8W-15-23
Right Park Lamp..........................8W-15-20
Right Power Mirror........................8W-15-11
Right Rear Lamp Assembly....................8W-15-27
Right Rear Reading Lamp.....................8W-15-23
Right Rear Speaker........................8W-15-14
Right Side Impact Airbag Control Module............8W-15-13
Right Sliding Door Control Module................8W-15-21
Right Sliding Door Latch Sensing Switch.............8W-15-21
Right Sliding Door Lock Motor..................8W-15-21
Right Sliding Door Lock Motor/Ajar Switch...........8W-15-21
Right Sliding Door Motor.....................8W-15-21
Right Stop/Turn Signal Relay...................8W-15-26
Right Turn Signal Lamp......................8W-15-20
Right Visor/Vanity Lamp.....................8W-15-23
Sentry Key Immobilizer Module..................8W-15-11
Speed Control Servo.........................8W-15-8
Sunroof Module..........................8W-15-26
Sunroof Switch...........................8W-15-23
Traction Control Switch......................8W-15-11
Trailer Tow Connector.......................8W-15-26
Transmission Control Module....................8W-15-3
Transmission Control Relay...................8W-15-2, 3
Washer Fluid Level Switch....................8W-15-6, 7
Wiper Module...........................8W-15-19
RS8W-15 GROUND DISTRIBUTION8W-15-1
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