cam sensor CHRYSLER VOYAGER 2003 User Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2003Pages: 2177, PDF Size: 59.81 MB
Page 588 of 2177
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............. 8W-42
A/C Compressor Clutch.................. 8W-42
A/C-Heater Control..................... 8W-42
A/C Pressure Sensor.................... 8W-42
Accelerator Pedal Position Sensor.......... 8W-30
Accessory Relay........................ 8W-10
Adjustable Pedals Module................ 8W-30
Adjustable Pedals Relay................. 8W-30
Adjustable Pedals Switch................. 8W-30
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor.............. 8W-49
Antenna............................. 8W-47
ATC Remote Sensor..................... 8W-42
Auto Shut Down Relay.................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror.............. 8W-49
Back-Up Lamp Switch................... 8W-51
Battery Temperature Sensor.............. 8W-20
Battery.............................. 8W-20
Blend Door Actuators................... 8W-42
Blower Motor Resistor................... 8W-42
Body Control Module.................... 8W-45
Boost Pressure Sensor................... 8W-30
B-Pillar Switches....................... 8W-61
Brake Fluid Level Switch................ 8W-40
Brake Lamp Switch.................. 8W-30, 51
Brake Transmission Shift Interlock Solenoid . . 8W-31
Cabin Heater Assist..................... 8W-30
Camshaft Position Sensor................ 8W-30
CD Changer.......................... 8W-47
Center Dome Lamp..................... 8W-44
Center High Mounted Stop Lamp........... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring................ 8W-30, 33, 41, 43, 47
Clutch Pedal Interlock Switch.......... 8W-10, 30
Clutch Pedal Upstop Switch............... 8W-30
Combination Relays..................... 8W-54
Controller Antilock Brake................ 8W-35
Crank Case Ventilation Heater............ 8W-30
Crankshaft Position Sensor............... 8W-30
Cylinder Lock Switches.................. 8W-39
Data Link Connector.................... 8W-18
Defogger Relay........................ 8W-48
Door Ajar Switches..................... 8W-39
Door Lock Motor/Ajar Switches............ 8W-61
Door Courtesy Lamps................... 8W-44
Door Lock Switches..................... 8W-61
Dosing Pump......................... 8W-30
Driver Airbag Squibs.................... 8W-43
Driver Seat Belt Switch.................. 8W-43
DVD Screen.......................... 8W-47
DVD/CD Changer...................... 8W-47
ECM/PCM Relay....................... 8W-30
EGR Solenoid......................... 8W-30
Electronic Control Unit.................. 8W-64
Engine Control Module.................. 8W-30
Component Page
Engine Coolant Temp Sensor.............. 8W-30
Engine Oil Pressure Sensor............... 8W-30
Engine Oil Pressure Switch............... 8W-30
EVAP/Purge Solenoid.................... 8W-30
Evaporator Temperature Sensor............ 8W-42
Floor Console Lamp..................... 8W-44
Floor Console Power Outlet............... 8W-41
Fog Lamps........................... 8W-50
Front Blower Module.................... 8W-42
Front Blower Motor Relay................ 8W-42
Front Blower Motor..................... 8W-42
Front Cigar Lighter..................... 8W-41
Front Control Module................... 8W-10
Front Fog Lamp Relay................... 8W-50
Front Intrusion Sensor.................. 8W-39
Front Reading Lamps/Switch.............. 8W-44
Front Washer Pump Motor............... 8W-53
Front Wiper High/Low Relay.............. 8W-53
Front Wiper On/Off Relay................ 8W-53
Fuel Heater Relay...................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor.................... 8W-30
Fuel Pressure Solenoid.................. 8W-30
Fuel Pump Module..................... 8W-30
Fuel Pump Relay....................... 8W-30
Full Open Switches..................... 8W-61
Fuses............................... 8W-10
Fuselink............................. 8W-10
Grounds............................. 8W-15
Generator............................ 8W-20
Glow Plugs........................... 8W-30
Glow Plug Relay....................... 8W-30
Headlamp Leveling Motors............... 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Pump Motor............ 8W-53
Headlamp Washer Relay................. 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions................... 8W-63
Heated Seat Modules.................... 8W-63
High Beam Lamps...................... 8W-50
Hood Ajar Switch...................... 8W-39
Horn Relay........................... 8W-41
Horn Switch.......................... 8W-41
Horns............................... 8W-41
Idle Air Control Motor................... 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch........................ 8W-10
Inlet Air Temperature Sensor.............. 8W-30
Input Speed Sensor..................... 8W-31
Instrument Cluster..................... 8W-40
Instrument Panel Switch Bank.... 8W-44, 52, 53, 63
Integrated Power Module................. 8W-10
Knock Sensor......................... 8W-30
Lamp Assemblies...................... 8W-51
RS8W-02 COMPONENT INDEX8W-02-1
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Page 590 of 2177
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch . . . 8W-10-22, 24, 47, 48, 51
A/C Compressor Clutch
Relay............ 8W-10-22, 24, 46, 47, 48, 51
Accessory Relay............... 8W-10-16, 31, 68
Adjustable Pedals Relay.............. 8W-10-50
Airbag Control Module............ 8W-10-67, 72
Ambient Temperature Sensor.......... 8W-10-65
Auto Shut Down Relay......... 8W-10-21, 42, 43
Auto Temp Control.................. 8W-10-41
Back-Up Lamp Switch............... 8W-10-69
Battery............ 8W-10-13, 14, 15, 42, 43, 51
Blower Motor Resistor............ 8W-10-19, 39
Body Control Module.... 8W-10-25, 41, 47, 48, 52,
53, 55, 57, 58, 59, 60, 72
Brake Fluid Level Switch............. 8W-10-68
Brake Lamp Switch........... 8W-10-26, 55, 70
Brake Transmission Shift Interlock
Solenoid........................ 8W-10-66
Cabin Heater Assist........... 8W-10-23, 45, 63
Camshaft Position Sensor............. 8W-10-46
Center High Mounted Stop Lamp....... 8W-10-70
Clockspring........................ 8W-10-64
Clutch Pedal Interlock
Switch.............. 8W-10-18, 38, 57, 58, 64
Controller Antilock
Brake...... 8W-10-18, 25, 37, 38, 53, 59, 65, 70
Crank Case Ventilation Heater......... 8W-10-52
Data Link Connector........... 8W-10-36, 65, 72
Defogger Relay............ 8W-10-19, 20, 40, 67
Driver Door Lock Switch........ 8W-10-33, 34, 35
Driver Heated Seat Module........... 8W-10-53
Driver Power Seat Switch............ 8W-10-53
Driver Power Window Switch....... 8W-10-34, 35
DVD/DV Changer................... 8W-10-41
ECM/PCM Relay................. 8W-10-23, 45
EGR Solenoid................... 8W-10-46, 50
Engine Control
Module . . 8W-10-18, 23, 24, 38, 45, 46, 51, 65, 70
Floor Console Lamp................. 8W-10-32
Floor Console Power Outlet........ 8W-10-32, 36
Front Blower Module................ 8W-10-19
Front Blower Module................ 8W-10-39
Front Blower Motor Relay.... 8W-10-18, 19, 39, 67
Front Cigar Lighter.............. 8W-10-16, 32
Front Control Module....... 8W-10-15, 16, 17, 18,
19, 20, 22, 24, 26, 27,
28, 29, 30, 31, 36, 40,
47, 48, 50, 51, 56, 57,
58, 61, 62, 63, 64, 65,
66, 67, 68, 69, 70, 72
Front Fog Lamp Relay......... 8W-10-15, 27, 67
Front Washer Pump Motor...... 8W-10-16, 31, 72Component Page
Front Wiper High/Low Relay.... 8W-10-16, 30, 68
Front Wiper On/Off Relay....... 8W-10-16, 30, 63
Fuel Heater....................... 8W-10-52
Fuel Heater Relay............. 8W-10-24, 51, 68
Fuel Injector No. 1.................. 8W-10-44
Fuel Injector No. 2.................. 8W-10-44
Fuel Injector No. 3.................. 8W-10-44
Fuel Injector No. 4.................. 8W-10-44
Fuel Injector No. 5.................. 8W-10-44
Fuel Injector No. 6.................. 8W-10-44
Fuel Pressure Solenoid............... 8W-10-46
Fuel Pump Module............ 8W-10-22, 47, 48
Fuel Pump Relay........... 8W-10-22, 47, 48, 68
Fuse 1...................... 8W-10-15, 16, 27
Fuse 2...................... 8W-10-15, 28, 29
Fuse 3...................... 8W-10-15, 28, 29
Fuse 4................... 8W-10-15, 16, 17, 30
Fuse 5......................... 8W-10-16, 31
Fuse 6......................... 8W-10-16, 31
Fuse 8......................... 8W-10-17, 36
Fuse 9................ 8W-10-17, 18, 19, 37, 38
Fuse 10........................ 8W-10-19, 39
Fuse 11........................ 8W-10-16, 31
Fuse 12........................ 8W-10-19, 39
Fuse 13........................ 8W-10-20, 40
Fuse 14............... 8W-10-20, 21, 23, 40, 63
Fuse 15...... 8W-10-20, 21, 22, 23, 24, 42, 43, 45
Fuse 16............... 8W-10-21, 23, 42, 43, 45
Fuse 17......... 8W-10-21, 22, 23, 24, 47, 48, 51
Fuse 18............ 8W-10-22, 24, 25, 47, 48, 51
Fuse 19.................. 8W-10-22, 24, 26, 53
Fuse 20........................ 8W-10-25, 53
Fuse 21........................ 8W-10-25, 53
Fuse 22........................ 8W-10-25, 53
Fuse 23..................... 8W-10-25, 57, 58
Fuse 24........................ 8W-10-25, 55
Fuse 26..................... 8W-10-25, 26, 55
Fuse 27........................ 8W-10-26, 55
Fuse 28........................ 8W-10-16, 31
Fuse 30........................ 8W-10-26, 56
Fuse 31........................ 8W-10-26, 56
Fuse 32........................ 8W-10-26, 56
Fuse 33........................ 8W-10-16, 31
Fuselink....................... 8W-10-13, 14
G100............................. 8W-10-59
G101....................... 8W-10-42, 43, 51
G103............................. 8W-10-72
G300.......................... 8W-10-61, 62
Generator................ 8W-10-13, 14, 44, 46
Glow Plug Relay................. 8W-10-13, 46
Headlamp Switch................ 8W-10-29, 66
Headlamp Washer Pump Motor..... 8W-10-26, 56
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 706 of 2177
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch................ 8W-30-28
A/C Compressor Clutch Relay...... 8W-30-4, 18, 28
A/C Pressure Sensor............. 8W-30-11, 25, 35
Accelerator Pedal Position Sensor........ 8W-30-42
Adjustable Pedals Module.............. 8W-30-27
Adjustable Pedals Relay............... 8W-30-27
Adjustable Pedals Switch.............. 8W-30-27
Ambient Temperature Sensor............ 8W-30-9
Auto Shut Down Relay . 8W-30-4, 8, 13, 17, 20, 22, 23
Battery................ 8W-30-2, 6, 14, 17, 28, 36
Battery Temperature Sensor.......... 8W-30-9, 35
Body Control Module............. 8W-30-5, 19, 29
Boost Pressure Sensor................. 8W-30-35
Brake Lamp Switch........... 8W-30-7, 21, 31, 41
Cabin Heater Assist.................. 8W-30-32
Camshaft Position Sensor......... 8W-30-9, 23, 34
Clockspring................. 8W-30-5, 18, 33, 40
Clutch Pedal Interlock Switch............ 8W-30-4
Clutch Pedal Upstop Switch............ 8W-30-40
Controller Antilock Brake.............. 8W-30-19
Crank Case Ventilation Heater.......... 8W-30-29
Crankshaft Position Sensor....... 8W-30-10, 23, 34
Data Link Connector............. 8W-30-3, 19, 32
Dosing Pump....................... 8W-30-32
ECM/PCM Relay.......... 8W-30-28, 30, 34, 36, 38
EGR Solenoid.................... 8W-30-20, 38
Engine Control Module . . 8W-30-28, 29, 30, 31, 32, 33,
34, 35, 36, 37, 38, 39, 40, 41, 42
Engine Coolant Temp Sensor...... 8W-30-11, 25, 35
Engine Oil Pressure Sensor............. 8W-30-31
Engine Oil Pressure Switch........... 8W-30-7, 21
EVAP/Purge Solenoid............... 8W-30-4, 18
Front Control Module.......... 8W-30-2, 5, 18, 19,
20, 26, 32, 40, 27
Fuel Heater........................ 8W-30-39
Fuel Heater Relay................. 8W-30-29, 39
Fuel Injector No. 1.............. 8W-30-13, 22, 37
Fuel Injector No. 2.............. 8W-30-13, 22, 37
Fuel Injector No. 3.............. 8W-30-13, 22, 37
Fuel Injector No. 4.............. 8W-30-13, 22, 37
Fuel Injector No. 5................... 8W-30-22
Fuel Injector No. 6................... 8W-30-22
Fuel Pressure Sensor................. 8W-30-41
Fuel Pressure Solenoid................ 8W-30-30
Fuel Pump Module.............. 8W-30-5, 19, 29
Fuel Pump Relay.................. 8W-30-5, 19
Fuse 15...................... 8W-30-14, 32, 39
Fuse 16............... 8W-30-4, 8, 13, 17, 20, 22,
23, 28, 30, 34, 36, 38
Fuse 17............... 8W-30-2, 5, 17, 19, 29, 39
Fuse 18......................... 8W-30-28, 27
Fuse 26........................... 8W-30-41
Fuselink........................... 8W-30-36
Component Page
G100....................... 8W-30-2, 6, 14, 17
G101.................... 8W-30-2, 6, 14, 17, 28
G103.............. 8W-30-7, 16, 20, 21, 28, 29, 32
G200............................. 8W-30-27
G300.................... 8W-30-4, 7, 21, 31, 40
G302...................... 8W-30-5, 19, 29, 39
Generator..................... 8W-30-4, 17, 29
Glow Plug No. 1..................... 8W-30-36
Glow Plug No. 2..................... 8W-30-36
Glow Plug No. 3..................... 8W-30-36
Glow Plug No. 4..................... 8W-30-36
Glow Plug Relay..................... 8W-30-36
Idle Air Control Motor.............. 8W-30-12, 24
Ignition Coil...................... 8W-30-8, 23
Ignition Switch................... 8W-30-16, 26
Inlet Air Temperature Sensor......... 8W-30-10, 24
Input Speed Sensor................... 8W-30-14
Integrated Power Module..... 8W-30-2, 3, 4, 5, 8, 13,
14, 16, 17, 18, 19, 20, 22,
23, 26, 28, 29, 30, 32, 34,
36, 38, 39, 40, 41, 27
Knock Sensor.................... 8W-30-12, 25
Leak Detection Pump................. 8W-30-26
Left Speed Control Switch......... 8W-30-5, 18, 33
Lift Pump Motor..................... 8W-30-39
Lift Pump Relay..................... 8W-30-39
Manifold Absolute Pressure Sensor..... 8W-30-11, 25
Mass Air Flow Sensor................. 8W-30-30
Natural Vacuum Leak Detection Assembly . . 8W-30-16
Output Speed Sensor................. 8W-30-14
Oxygen Sensor 1/1 Upstream.......... 8W-30-6, 20
Oxygen Sensor 1/2 Downstream........ 8W-30-6, 20
Power Mirror Switch.................. 8W-30-27
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16,
17, 19, 21, 22, 23, 24, 25, 26
Powertrain Control Module............. 8W-30-18
Powertrain Control Module............. 8W-30-20
Radiator Fan Relay................. 8W-30-8, 18
Radiator Fan Relay No. 1.............. 8W-30-41
Radiator Fan Relay No. 2.............. 8W-30-41
Radiator Fan Relay No. 3.............. 8W-30-41
Right Speed Control Switch........ 8W-30-5, 18, 33
Solenoid/Pressure Switch Assy........ 8W-30-14, 15
Speed Control Servo................ 8W-30-7, 21
Starter Motor Relay.............. 8W-30-5, 19, 29
Throttle Position Sensor............ 8W-30-10, 24
Transmission Control Module........... 8W-30-24
Transmission Control Relay............. 8W-30-14
Transmission Range Sensor.......... 8W-30-15, 24
Vehicle Speed Sensor............... 8W-30-12, 38
Water In Fuel Sensor................. 8W-30-40
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
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Page 983 of 2177
Component Page
C313 (Rear Console)................. 8W-80-39
C313 (Rear Console)................. 8W-80-39
C314 (Highline).................... 8W-80-40
C314 (Highline).................... 8W-80-40
C315 (Highline).................... 8W-80-41
C315 (Highline).................... 8W-80-41
C316 (Power Sliding Door)............ 8W-80-41
C316 (Power Sliding Door)............ 8W-80-42
C317 (Power Sliding Door)............ 8W-80-42
C317 (Power Sliding Door)............ 8W-80-42
C318 (Trailer Tow).................. 8W-80-43
C318 (Trailer Tow).................. 8W-80-43
C319 (Lowline)..................... 8W-80-43
C319 (Lowline)..................... 8W-80-44
C320............................. 8W-80-44
C320............................. 8W-80-44
C321............................. 8W-80-44
C321............................. 8W-80-45
C322 (Memory)..................... 8W-80-45
C322 (Memory)..................... 8W-80-45
C324 (Manual Sliding Door)........... 8W-80-46
C324 (Manual Sliding Door)........... 8W-80-46
C325 (Manual Sliding Door)........... 8W-80-46
C325 (Manual Sliding Door)........... 8W-80-46
C326............................. 8W-80-46
C326............................. 8W-80-47
C327............................. 8W-80-47
C327............................. 8W-80-47
C328 (Sunroof)..................... 8W-80-47
C328 (Sunroof)..................... 8W-80-47
C329 (Diesel)...................... 8W-80-48
C329 (Diesel)...................... 8W-80-48
C330 (Diesel)...................... 8W-80-48
C330 (Diesel)...................... 8W-80-48
C331 (Diesel)...................... 8W-80-48
C331 (Diesel)...................... 8W-80-49
C332 (3 Zone ATC).................. 8W-80-49
C332 (3 Zone ATC).................. 8W-80-49
Cabin Heater Assist C1 (Diesel)........ 8W-80-50
Cabin Heater Assist C2 (Diesel)........ 8W-80-50
Camshaft Position Sensor (Diesel)...... 8W-80-50
Camshaft Position Sensor (Gas)........ 8W-80-50
CD Changer....................... 8W-80-51
Center Dome Lamp (Base/Highline)..... 8W-80-51
Center High Mounted Stop Lamp....... 8W-80-51
Clockspring C1..................... 8W-80-51
Clockspring C2..................... 8W-80-52
Clockspring C3..................... 8W-80-52
Clockspring C4..................... 8W-80-52
Clutch Pedal Interlock Switch (MTX).... 8W-80-52
Clutch Pedal Upstop Switch (Diesel).... 8W-80-52
Controller Antilock Brake............. 8W-80-53
Crank Case Ventilation Heater (Diesel) . . 8W-80-53
Crankshaft Position Sensor (Diesel)..... 8W-80-53Component Page
Crankshaft Position Sensor (Gas)....... 8W-80-54
Data Link Connector................ 8W-80-54
Dosing Pump (Diesel)................ 8W-80-54
Driver Airbag Squib 1................ 8W-80-55
Driver Airbag Squib 2................ 8W-80-55
Driver Blend Door Actuator (ATC)...... 8W-80-55
Driver Blend Door Actuator (MTC)...... 8W-80-55
Driver Door Courtesy Lamp........... 8W-80-56
Driver Door Lock Switch............. 8W-80-56
Driver Heated Seat Back............. 8W-80-56
Driver Heated Seat Cushion........... 8W-80-56
Driver Heated Seat Module C1......... 8W-80-56
Driver Heated Seat Module C2......... 8W-80-57
Driver Heated Seat Module C3......... 8W-80-57
Driver Power Seat Front Riser Motor.... 8W-80-57
Driver Power Seat Front Riser Position
Sensor......................... 8W-80-57
Driver Power Seat Horizontal Motor.... 8W-80-58
Driver Power Seat Horizontal Position
Sensor......................... 8W-80-58
Driver Power Seat Rear Riser Motor.... 8W-80-58
Driver Power Seat Rear Riser Position
Sensor......................... 8W-80-58
Driver Power Seat Recliner Motor...... 8W-80-58
Driver Power Seat Recliner Position
Sensor......................... 8W-80-59
Driver Power Seat Switch............ 8W-80-59
Driver Power Window Motor.......... 8W-80-59
Driver Power Window Switch
(LHD Except Lowline)............. 8W-80-60
Driver Power Window Switch (LHD
Lowline)........................ 8W-80-60
Driver Power Window Switch (RHD).... 8W-80-60
Driver Seat Belt Switch.............. 8W-80-61
Driver Seat Belt Tensioner............ 8W-80-61
DVD Screen....................... 8W-80-61
DVD/CD Changer C1................ 8W-80-61
DVD/CD Changer C2................ 8W-80-62
DVD/CD Changer C3................ 8W-80-62
EGR Solenoid (3.3L/3.8L Export)....... 8W-80-62
EGR Solenoid (Diesel)............... 8W-80-62
Engine Control Module C1 (Diesel)..... 8W-80-63
Engine Control Module C2 (Diesel)..... 8W-80-64
Engine Coolant Temp Sensor (Diesel).... 8W-80-65
Engine Coolant Temp Sensor (Gas)..... 8W-80-65
Engine Oil Pressure Sensor (Diesel)..... 8W-80-66
Engine Oil Pressure Switch (Gas)...... 8W-80-66
EVAP/Purge Solenoid (Gas)........... 8W-80-66
Evaporator Temperature Sensor........ 8W-80-66
Floor Console Lamp................. 8W-80-67
Floor Console Power Outlet........... 8W-80-67
Front Blower Module C1 (ATC)........ 8W-80-67
Front Blower Module C2 (ATC)........ 8W-80-67
Front Cigar Lighter................. 8W-80-68
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS
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Page 1031 of 2177
CABIN HEATER ASSIST C1 (DIESEL) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1- -
2 D21 20WT/DB SCI TRANSMIT
3- -
4- -
5 C41 20DB/OR CABIN HEATER ASSIST CONTROL
6 18RD DOSING PUMP CONTROL
CABIN HEATER ASSIST C2 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 A119 14RD/OR FUSED B(+)
2 Z149 14BK/DB GROUND
CAMSHAFT POSITION SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K944 20BK/GY CAMSHAFT POSITION SENSOR GROUND
2 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
CAMSHAFT POSITION SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL (2.4L) 5 VOLT SUPPLY
1 F888 18BR/PK (3.3L/3.8L) 8 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K44 18DB/GY (3.3L/3.8L) CAMSHAFT POSITION SENSOR SIGNAL
3 K44 18DB/GY (2.4L) CMP SIGNAL
8W - 80 - 50 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com
Page 1044 of 2177
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY - 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 K853 20DB/BR ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-63
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Page 1087 of 2177
POWERTRAIN CONTROL MODULE C1 (SBEC) - GRAY/BLACK 40 WAY
CAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD CONTROL
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL (ABS EXCEPT EXPORT) KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR STARTER MOTOR RELAY CONTROL
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
38 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
8W - 80 - 106 8W-80 CONNECTOR PIN-OUTSRS
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Page 1118 of 2177
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C317 BK Right Sliding Door 31
C318 (Trailer Tow) BK Left Quarter N/S
C319 Left Side Liftgate N/S
C320 DKGY Driver Power Seat on Seat Harness N/S
C321 DKGY Under Passenger Seat N/S
C322 BK On Seat Harness to Body 31
C324 BK Left Sliding Door N/S
C325 BK Right Sliding Door 31
C326 YL At Driver Side Airbag N/S
C327 YL At Passenger Side Airbag N/S
C328 Front of Left Quarter 46
C329 (Diesel) BK Near Fuel Tank 33
C330 (Diesel) LTGY Left Rear Engine Compartment N/S
C331 (Diesel) BK Left Rear Engine Compartment N/S
Cabin Heater RHD) At Heater N/S
Cabin Heater Assist C1 (Diesel) BK Top of Engine 15, 16
Cabin Heater Assist C2 (Diesel) BK Top of Engine 15, 16
Camshaft Position Sensor (Gas) BK Rear of Cylinder Head
Right Side of Engine11
Camshaft Position Sensor
(Diesel)BK Rear of Cylinder Head 15, 16
CD Changer Behind CD Changer N/S
Center Dome Lamp GY At Lamp N/S
Center High Mounted Stop Lamp BK At Lamp 48
Clockspring - C1 WT Steering Column 19, 20, 21, 22, 30
Clockspring - C2 YL Steering Column 19, 20, 21, 22, 30
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 BK Steering Column N/S
Clockspring - C5 YL Steering Column N/S
Clutch Pedal Interlock Switch
(Diesel)RD At Switch/Driver Side 41
Clutch Pedal Upstop Switch
(Diesel)BK At Switch/Driver Side 41
Controller Anti-Lock Brake BK Right Side of Engine Compartment 11, 16, 17, 18
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 15
Crankshaft Position Sensor
(Diesel)BK Rear of Engine 16
Crankshaft Position Sensor (Gas) BK Rear of Engine 13, 17
Data Link Connector WT Lower Instrument Panel Near
Steering Column40, 41
Dosing Pump BK Top of Engine N/S
Driver Airbag Squib1 BN Steering Column N/S
Driver Airbag Squib2 BK Steering Column N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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Page 1203 of 2177
AIR CLEANER ELEMENT
REMOVAL
(1) Unsnap 2 clips.
(2) Lift cover and pull toward the engine and
remove cover tabs from air box.
(3) Lift cover and remove the element (Fig. 11).
INSTALLATION
(1) Install the air filter element into air box (Fig.
11).
(2) Move cover so that the tabs insert into the air
box.
(3) Push cover down and snap the 2 clips.
AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 12).
(3) Remove the inlet hose to throttle body (Fig. 11).
(4) Remove the bolt for air box at upper radiator
cross member.
(5) Pull air box up and off over the single locating
pin.
(6) Remove air box from vehicle
INSTALLATION
(1) Install air box into vehicle and onto the locat-
ing pin.(2) Install bolt to hold air box to the upper radia-
tor cross member.
(3) Install the inlet hose to the throttle body.
(4) Connect the inlet air temperature sensor (Fig.
12).
(5) Connect the negative battery cable.
CYLINDER HEAD
DESCRIPTION
The cross flow designed, aluminum cylinder head
contains dual over-head camshafts with four valves
per cylinder (Fig. 13). The valves are arranged in two
in-line banks. The intake valves face toward the
front of the vehicle. The exhaust valves face the dash
panel. The cylinder head incorporates powdered
metal valve guides and seats. The cylinder head is
sealed to the block using a multi-layer steel head
gasket and retaining bolts.
Integral oil galleries provide lubrication passages
to the hydraulic lash adjusters, camshafts, and valve
mechanisms.
DIAGNOSIS AND TESTINGÐCYLINDER HEAD
GASKET
A cylinder head gasket leak can be located between
adjacent cylinders or between a cylinder and the
adjacent water jacket.
Possible indications of the cylinder head gasket
leaking between adjacent cylinders are:
²Loss of engine power
²Engine misfiring
²Poor fuel economy
Possible indications of the cylinder head gasket
leaking between a cylinder and an adjacent water
jacket are:
²Engine overheating
²Loss of coolant
Fig. 11 AIR BOX COVER
Fig. 12 IAT SENSOR 2.4L
9 - 24 ENGINE 2.4LRS
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Page 1204 of 2177
²Excessive steam (white smoke) emitting from
exhaust
²Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is
leaking between adjacent cylinders, follow the proce-
dures in Cylinder Compression Pressure Test (Refer
to 9 - ENGINE - DIAGNOSIS AND TESTING). An
engine cylinder head gasket leaking between adja-
cent cylinders will result in approximately a 50±70%
reduction in compression pressure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING WITH COOLANT PRES-
SURE CAP REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure
cap. Start the engine and allow it to warm up until
thermostat opens.
If a large combustion/compression pressure leak
exists, bubbles will be visible in the coolant.COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN
PLACE, PRESSURE WILL BUILD UP FAST. EXCES-
SIVE PRESSURE BUILT UP, BY CONTINUOUS
ENGINE OPERATION, MUST BE RELEASED TO A
SAFE PRESSURE POINT. NEVER PERMIT PRES-
SURE TO EXCEED 138 kPa (20 psi).
Install Cooling System Tester 7700 or equivalent to
pressure cap neck. Start the engine and observe the
tester's pressure gauge. If gauge pulsates with every
power stroke of a cylinder a combustion pressure
leak is evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also
be checked by using Bloc-Chek Kit C-3685-A or
equivalent. Perform test following the procedures
supplied with the tool kit.
REMOVAL - CYLINDER HEAD
(1) Perform fuel system pressure release procedure
before attempting any repairs.(Refer to 14 -
FUEL SYSTEM/FUEL DELIVERY - SPECIFICA-
TIONS)
(2) Disconnect battery negative cable.
(3) Drain cooling system. (Refer to 7 - COOLING -
STANDARD PROCEDURE)
(4) Remove air filter housing and inlet tube.
(5) Remove upper intake manifold. (Refer to 9 -
ENGINE/MANIFOLDS/INTAKE MANIFOLD -
REMOVAL)
(6) Remove heater tube support bracket from cyl-
inder head.
(7) Disconnect radiator upper and heater supply
hoses from intake manifold water outlet connections.
(8) Remove accessory drive belts. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL)
(9) Raise vehicle and remove exhaust pipe from
manifold.
(10) Remove power steering pump reservoir and
line support bracket from lower intake manifold and
set aside. Do not disconnect lines.
(11) Remove ignition coil and wires from engine.
(12) Disconnect cam sensor and fuel injector wir-
ing connectors.
(13) Remove timing belt and camshaft sprockets.
(Refer to 9 - ENGINE/VALVE TIMING/TIMING
BELT/CHAIN AND SPROCKETS - REMOVAL)
(14) Remove timing belt idler pulley and rear tim-
ing belt cover. (Refer to 9 - ENGINE/VALVE TIM-
ING/TIMING BELT / CHAIN COVER(S) -
REMOVAL)Fig. 13 Cylinder Head and Camshafts
1 - CAMSHAFT BEARING CAPS
2 - PLUG
3 - CAMSHAFT
4 - CYLINDER HEAD
5 - CAMSHAFT OIL SEAL
RSENGINE 2.4L9-25
CYLINDER HEAD (Continued)
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