tow bar CHRYSLER VOYAGER 2003 User Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2003Pages: 2177, PDF Size: 59.81 MB
Page 1189 of 2177

Calibrate the tester according to the manufactur-
er's instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
ommended.
Perform the test procedures on each cylinder
according to the tester manufacturer's instructions.
While testing, listen for pressurized air escaping
through the throttle body, tailpipe and oil filler cap
opening. Check for bubbles in the coolant.
All gauge pressure indications should be equal,
with no more than 25% leakage per cylinder.
FOR EXAMPLE:At 552 kPa (80 psi) input pres-
sure, a minimum of 414 kPa (60 psi) should be main-
tained in the cylinder.
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE CORE AND
OIL GALLERY PLUGS
Using a blunt tool such as a drift and a hammer,
strike the bottom edge of the cup plug. With the cup
plug rotated, grasp firmly with pliers or other suit-
able tool and remove plug (Fig. 2).
CAUTION: Do not drive cup plug into the casting as
restricted cooling can result and cause serious
engine problems.Thoroughly clean inside of cup plug hole in cylin-
der block or head. Be sure to remove old sealer.
Lightly coat inside of cup plug hole with Mopart
Stud and Bearing Mount. Make certain the new plug
is cleaned of all oil or grease. Using proper drive
plug, drive plug into hole so that the sharp edge of
the plug is at least 0.5 mm (0.020 in.) inside the
lead-in chamfer.
It is not necessary to wait for curing of the sealant.
The cooling system can be refilled and the vehicle
placed in service immediately.
STANDARD PROCEDURE - REPAIR OF
DAMAGED OR WORN THREADS
Damaged or worn threads (excluding spark plug
and camshaft bearing cap attaching threads) can be
repaired. Essentially, this repair consists of drilling
out worn or damaged threads, tapping the hole with
a special Heli-Coil Tap, (or equivalent) and installing
an insert into the tapped hole. This brings the hole
back to its original thread size.
CAUTION: Be sure that the tapped holes maintain
the original center line.
Heli-Coil tools and inserts are readily available
from automotive parts jobbers.
STANDARD PROCEDURE - HYDROSTATIC
LOCKED ENGINE
When an engine is suspected to be hydrostatically
locked, regardless of what caused the problem, the
following steps should be used.
CAUTION: DO NOT use starter motor to rotate the
engine, severe damage may occur.
(1) Inspect air cleaner, induction system and
intake manifold to insure system is dry and clear of
foreign material.
(2) Remove negative battery cable.
(3) Place a shop towel around the spark plugs
when removing them from the engine. This will catch
any fluid that may possibly be in the cylinder under
pressure.
(4) With all spark plugs removed, rotate engine
crankshaft using a breaker bar and socket.
(5) Identify the fluid in the cylinder(s) (i.e., cool-
ant, fuel, oil or other).
(6) Make sure all fluid has been removed from the
cylinders. Inspect engine for damage (i.e., connecting
rods, pistons, valves, etc.)
(7) Repair engine or components as necessary to
prevent this problem from re-occurring.
Fig. 2 Core Hole Plug Removal
1 - CYLINDER BLOCK
2 - REMOVE PLUG WITH PLIERS
3 - STRIKE HERE WITH HAMMER
4 - DRIFT PUNCH
5 - CUP PLUG
9 - 10 ENGINE 2.4LRS
ENGINE 2.4L (Continued)
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(1) Inspect air cleaner, induction system and
intake manifold to insure system is dry and clear of
foreign material.
(2) Remove negative battery cable.
(3) Place a shop towel around the spark plugs
when removing them from the engine. This will catch
any fluid that may possibly be in the cylinder under
pressure.
(4) With all spark plugs removed, rotate engine
crankshaft using a breaker bar and socket.
(5) Identify the fluid in the cylinder(s) (i.e., cool-
ant, fuel, oil or other).
(6) Make sure all fluid has been removed from the
cylinders. Inspect engine for damage (i.e., connecting
rods, pistons, valves, etc.)
(7) Repair engine or components as necessary to
prevent this problem from re-occurring.
CAUTION: Squirt approximately one teaspoon of oil
into the cylinders, rotate engine to lubricate the cyl-
inder walls to prevent damage on restart.
(8) Install new spark plugs.
(9) Drain engine oil and remove oil filter.
(10) Install a new oil filter.
(11) Fill engine with specified amount of approved
oil.
(12) Connect negative battery cable.
(13) Start engine and check for any leaks.
STANDARD PROCEDURE - REPAIR OF
DAMAGED OR WORN THREADS
Damaged or worn threads (excluding spark plug
and camshaft bearing cap attaching threads) can be
repaired. Essentially, this repair consists of drilling
out worn or damaged threads, tapping the hole with
a special Heli-Coil Tap, (or equivalent) and installing
an insert into the tapped hole. This brings the hole
back to its original thread size.
CAUTION: Be sure that the tapped holes maintain
the original center line.
Heli-Coil tools and inserts are readily available
from automotive parts jobbers.
STANDARD PROCEDURE - ENGINE CORE AND
OIL GALLERY PLUGS
Using a blunt tool such as a drift and a hammer,
strike the bottom edge of the cup plug. With the cup
plug rotated, grasp firmly with pliers or other suit-
able tool and remove plug (Fig. 5).
CAUTION: Do not drive cup plug into the casting as
restricted cooling can result and cause serious
engine problems.Thoroughly clean inside of cup plug hole in cylin-
der block or head. Be sure to remove old sealer.
Lightly coat inside of cup plug hole with Mopart
Stud and Bearing Mount. Make certain the new plug
is cleaned of all oil or grease. Using proper drive
plug, drive plug into hole so that the sharp edge of
the plug is at least 0.5 mm (0.020 in.) inside the
lead-in chamfer.
It is not necessary to wait for curing of the sealant.
The cooling system can be refilled and the vehicle
placed in service immediately.
REMOVAL - ENGINE ASSEMBLY
(1) Perform fuel pressure release procedure (Refer
to 14 - FUEL SYSTEM/FUEL DELIVERY - STAN-
DARD PROCEDURE).
(2) Disconnect negative battery cable.
(3) Remove air cleaner and hoses.
(4) Disconnect the fuel line from fuel rail (Refer to
14 - FUEL SYSTEM/FUEL DELIVERY/QUICK
CONNECT FITTING - STANDARD PROCEDURE).
(5) Remove the wiper module (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER MODULE -
REMOVAL).
(6) Block off heater hoses to the rear heater sys-
tem using pinch-off pliers (if equipped).
(7) Drain the cooling system (Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(8) Disconnect the heater hoses.
(9) Remove the radiator upper support crossmem-
ber (Refer to 23 - BODY/EXTERIOR/GRILLE OPEN-
ING REINFORCEMENT - REMOVAL).
(10) Remove the radiator fans (Refer to 7 - COOL-
ING/ENGINE/RADIATOR FAN - REMOVAL).
Fig. 5 Core Hole Plug Removal
1 - CYLINDER BLOCK
2 - REMOVE PLUG WITH PLIERS
3 - STRIKE HERE WITH HAMMER
4 - DRIFT PUNCH
5 - CUP PLUG
9 - 86 ENGINE 3.3/3.8LRS
ENGINE 3.3/3.8L (Continued)
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CONDITION POSSIBLE CAUSES CORRECTION
5. Lower control arm pivot bushing
worn.5. Replace lower control arm pivot
bushing.
6. Loose strut assembly mounting
fasteners at tower or knuckle.6. Tighten strut assembly fasteners to the
specified torque.
7. Power steering fluid hose touching
the body of the vehicle.7. Adjust hose to proper position by
loosening, repositioning, and tightening
attachments to specified torque. Do not
bend tubing.
8. Internal power steering gear
noise.8. Replace power steering gear.
9. Damaged front suspension
crossmember.9. Replace front suspension
crossmember.
10. Stabilizer bar link ball joints
worn.10. Replace stabilizer bar link.
11. Lug nuts loose. 11. Tighten lug nuts to specifications.
12. Excessive Wheel bearing
free-play.12. Verify correct driveshaft hub nut
torque. Replace bearing if torque is okay.
POPPING NOISE 1. Worn outer tie rod. 1. Check ball joint for free-play; Replace
outer tie rod.
2. Loose inner tie rod. 2. Replace power steering gear.
CHIRP OR SQUEAL
(POWER STEERING
PUMP)1. Loose power steering pump drive
belt.1. Check and adjust power steering
pump drive belt to specifications or
replace automatic tensioner where
applicable. Replace belt if worn or
glazed.
2. Malfuctioning belt auto-tensioner 2. Replace belt auto-tensioner.
WHINE, GROWL, MOAN
OR GROAN (POWER
STEERING PUMP)***1. Low fluid level. 1. Fill power steering fluid reservoir to
proper level and check for leaks (make
sure all air is bled from the system fluid).
2. Power steering hose touching
vehicle body or frame.2. Adjust hose to proper position by
loosening, repositioning, and tightening
fitting to specified torque. Do not bend
tubing. Replace hose if damaged.
3. Extreme wear of power steering
pump internal components.3. Replace power steering pump and
flush system as necessary.
4. Extremely low ambient
temperature.4. Some noise can be expected, but will
go away as vehicle warms. Replace
pump if noise is excessive.
SUCKING AIR SOUND 1. Loose clamp on power steering
fluid return hose.1. Tighten or replace hose clamp.
2. Missing O-Ring on power steering
hose connection.2. Inspect connection and replace O-Ring
as required.
3. Low power steering fluid level. 3. Fill power steering fluid reservoir to
proper level and check for leaks.
4. Loose clamp on fluid supply hose. 4. Tighten or replace hose clamp.
19 - 4 STEERINGRS
STEERING (Continued)
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INSTALLATION
(1) Engage clip into outside handle to hold lock
cylinder (Fig. 11).
(2) With link arm toward rear of vehicle, push lock
cylinder into door handle until clip snaps into place.
(3) Insert lock linkage into door latch.
(4) Engage clip to hold door lock linkage to latch.
(5) Insert latch linkage into door latch.
(6) Engage clip to hold door latch linkage to latch.
(7) Install push in fasteners attaching VTSS
switch harness to inner door reinforcement bar, if
equipped.
(8) Connect VTSS switch connector into door har-
ness, if equipped.
(9) Verify door latch operation.
(10) Install watershield and door trim panel.
TRIM PANEL
REMOVAL
(1) Remove the plug and remove screw attaching
door pull cup to inner door panel.
(2) Remove switch bezel and disconnect power win-
dow/memory switch.
(3) Remove screws attaching trim panel to door
from below map pocket.(4) If equipped, remove window crank. (Refer to 23
- BODY/DOOR - FRONT/WINDOW CRANK -
REMOVAL)
(5) Remove screw holding door trim to door panel
from behind inside latch release handle.
(6) Disengage clips attaching door trim to door
frame around perimeter of panel.
(7) Lift trim panel upward to disengage flange
from inner belt molding at top of door.
(8) Tilt top of trim panel away from door to gain
access to latch linkage.
(9) Disengage clip attaching linkage rod to inside
latch release handle (Fig. 12).
(10) Separate linkage rod from latch handle.
(11) Disconnect the power door switch, courtesy
lamp electrical connectors.
(12) Remove front door trim panel from vehicle.
INSTALLATION
(1) Hold top of trim panel away from door to gain
access to latch linkage.
(2) Place linkage rod in position on latch handle.
(3) Engage clip to hold linkage rod to inside latch
release handle.
(4) Place front door trim panel in position on door.
(5) Install trim panel into inner belt molding at
top of door.
Fig. 11 OUTSIDE DOOR HANDLE
1 - CLIP
2 - LOCK CYLINDER
3 - KEY CYLINDER TO LATCH LINK
4 - OUTSIDE HANDLE TO LATCH LINK5 - LOCK KNOB LINK
6 - FRONT DOOR
7 - KEY POSITION SWITCH
8 - OUTSIDE HANDLE
23 - 20 DOOR - FRONTRS
LOCK CYLINDER (Continued)
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INSTALLATION
NOTE: The crossbar assemblies are designed to be
installed in only one way. Check top and bottom
surfaces of the crossbar for the word FRONT and
directional arrows. The directional arrows must
point toward the front of the vehicle.
(1) Place crossbar in position on vehicle.
(2) Work from side to side sliding the crossbar
assembly back a little at a time to ensure it remains
perpendicular to the side rails.
(3) Position first crossbar assembly crossbar at the
second most rearward locator holes. Press the top of
the stanchion lever to lock it into position.
(4) Position the second crossbar assembly in the
second hole from the front. Lock into place.
(5) Place luggage rack riser into position.
(6) Install two fasteners into riser. Tighten fasten-
ers to 4 mm (35 in. lbs.) torque.
REAR QUARTER PANEL/
FENDER AIR EXHAUSTER
DESCRIPTION
Air exhausters, designed to conform to the body
structure, allow air entering at the front of the vehi-
cle to flow out the back. By reducing air pressure
within the vehicle, the exhausters also reduce blower
noise at any given air flow level compared to operat-
ing without them and help reduce door closing effort.
They are located in the lower rear comers of the
body.
REMOVAL
SHORT WHEELBASE
(1) Remove the rear fascia from the body. (Refer to
13 - FRAMES & BUMPERS/BUMPERS/REAR FAS-
CIA - REMOVAL).
(2) Using a trim stick or another suitable wide flat
bladed tool, carefully pry the air exhauster away
from the opening in the lower aperture panel until
the snap features release (Fig. 19).
(3) Remove the air exhauster from the hole in the
lower aperture panel.
LONG WHEELBASE
NOTE: Models with the optional rear heater and air
conditioner do not have an air exhauster on the
right side of the vehicle, but have a plastic plug
installed in the right lower aperture panel. This plug
is removed using the same procedure used toremove the air exhauster from the short wheelbase
model. Refer to SHORT WHEELBASE.
(1) Remove the quarter trim panel from the inside
of the left or right quarter inner panel (Refer to 23 -
BODY/INTERIOR/RIGHT QUARTER TRIM PANEL
- REMOVAL) or (Refer to 23 - BODY/INTERIOR/
LEFT QUARTER TRIM PANEL - REMOVAL).
(2) Using a trim stick or another suitable wide flat
bladed tool, carefully pry the air exhauster away
from the opening in the lower aperture panel until
the snap features release (Fig. 20).
(1) Remove the air exhauster from the hole in the
lower aperture panel.
Fig. 19 AIR EXHAUSTER - SWB
1 - LOWER APERTURE PANEL
2 - AIR EXHAUSTER
Fig. 20 AIR EXHAUSTER - LWB
1 - AIR EXHAUSTER
2 - PLUG
3 - LOWER APERTURE PANEL
23 - 56 EXTERIORRS
LUGGAGE RACK CROSSBAR (Continued)
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Page 2077 of 2177

CAUTION:
When removing the heater hose from the heater
core or supply and return tube nipples, DO NOT
apply excessive pressure. Excessive pressure may
damage or deform the nipples and/or the heater
core causing an engine coolant leak.
(3) After the clamp has been moved, grasp the end
of the hose firmly and carefully twist the hose back
and forth while pulling it away from the barbed end
of the nipple. Repeat this procedure at the opposite
end of the hose being removed. If this procedure is
not successful in removing the hose from the nipple,
carefully make a parallel cut through the hose where
it is engaged on the nipple and peel the hose off of
the nipple. This method of removal will require
heater hose replacement.
INSTALLATION
There are several heater core plumbing configura-
tions used on this model, depending upon the engine
size and other optional equipment. One plumbing
configuration is used for all 2.4L engines, while the
3.3L and 3.8L engines have unique heater return
plumbing on the engine for models with or without
an optional engine oil cooler. There are also unique
plumbing configurations at the heater core for mod-
els with or without the optional rear heater and air
conditioner. All models use a combination of formed
steel tubing and rubber hoses. In most cases, the
rubber hose is secured to the steel tubing with a
spring tension clamp.WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING FRONT - WARNING - HEATER PLUMB-
ING).
(1) Using spring tension clamp pliers, compress
and slide the clamps that secure each end of the
heater hose toward the center of the hose being
installed. Release the clamp when it is near the cen-
ter of the hose.
(2) Grasp one end of the heater hose being
installed firmly and carefully twist the hose back and
forth while pushing it over from the barbed end of
the nipple. Repeat this procedure at the opposite end
of the hose being installed.
(3) Using spring tension clamp pliers, compress
and slide the clamps that secure each end of the
heater hose over the tube or nipple. Release the
clamp when it is over the tube or nipple.
(4) Refill the engine cooling system. (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
LIQUID LINE
REMOVAL
The front air conditioner liquid line is serviced in
two sections. The front section connects between the
condenser and the filter/drier and includes the high
side service port on the fitting for the filter/drier. The
rear section connects between the filter/drier and the
expansion valve and includes the fitting for the A/C
pressure transducer. On models equipped with the
optional rear air conditioner, the rear section of the
front air conditioner liquid line also includes a liquid
line hose and tube extension that connects the front
liquid line to the liquid line for the rear air condi-
tioner.
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - FRONT - WARNING - A/C PLUMBING)
and (Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - FRONT - CAUTION - A/C PLUMBING).
FRONT SECTION
(1) Recover the refrigerant from the refrigerant
system. (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - FRONT/REFRIGERANT -
STANDARD PROCEDURE - REFRIGERANT
RECOVERY).
Fig. 25 Heater Return - 3.3/3.8L Engine w/Oil Cooler
1 - ENGINE INLET NIPPLE
2 - HEATER RETURN TUBE & HOSE
3 - SCREW
4 - SCREW
5 - OIL COOLER
6 - HEATER RETURN HOSE
24 - 80 PLUMBING - FRONTRS
HEATER HOSE (Continued)
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Page 2098 of 2177

(4) Compress insert in rear heater hose quick con-
nection and pull downward on hose.
(5) Remove (3) straps securing underbody lines.
(6) Separate and remove rear heater lines from
vehicle.
INSTALLATION
There are several heater core plumbing configura-
tions used on this model, depending upon the engine
size and other optional equipment. One plumbing
configuration is used for all 2.4L engines, while the
3.3L and 3.8L engines have unique heater return
plumbing on the engine for models with or without
an optional engine oil cooler. There are also unique
plumbing configurations at the heater core for mod-
els with or without the optional rear heater and air
conditioner. All models use a combination of formed
steel tubing and rubber hoses. In most cases, the
rubber hose is secured to the steel tubing with a
spring tension clamp.
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING FRONT - WARNING - HEATER PLUMB-
ING).
(1) Using spring tension clamp pliers, compress
and slide the clamps that secure each end of the
heater hose toward the center of the hose being
installed. Release the clamp when it is near the cen-
ter of the hose.
(2) Grasp one end of the heater hose being
installed firmly and carefully twist the hose back and
forth while pushing it over from the barbed end of
the nipple. Repeat this procedure at the opposite end
of the hose being installed.
(3) Using spring tension clamp pliers, compress
and slide the clamps that secure each end of the
heater hose over the tube or nipple. Release the
clamp when it is over the tube or nipple.
(4) Refill the engine cooling system. (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
SUCTION LINE
REMOVAL
The front air conditioner suction line includes the
low side service port on a section of tubing located
near the compressor. On models equipped with the
optional rear air conditioner, the front air conditioner
suction line also includes a suction line hose and
tube extension that connects the front suction line to
the suction line for the rear air conditioner.WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - FRONT - WARNING - A/C PLUMBING)
and (Refer to 24 - HEATING & AIR CONDITIONING/
PLUMBING - FRONT - CAUTION - A/C PLUMBING).
(1) Recover the refrigerant from the refrigerant
system. (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - FRONT/REFRIGERANT -
STANDARD PROCEDURE - REFRIGERANT
RECOVERY).
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the air cleaner top cover and snorkel
from the air cleaner housing located on the right side
of the engine compartment.
(4) Disconnect the drain tube from the wiper mod-
ule drain on the right side of the engine compart-
ment.
(5) Remove the nut that secures the suction line
fitting to the top of the compressor.
(6) Disconnect the suction line fitting from the
compressor suction port.
(7) Remove the seal from the suction line fitting
and discard.
(8) Install plugs in, or tape over the opened suc-
tion line fitting and the compressor suction port.
(9) Disengage the retainer that secures the suction
line routing clip to the filter-drier mounting bracket
on the side of the right front strut tower in the
engine compartment (Fig. 7).
(10) Remove the nut that secures the suction line
and liquid line fittings to the expansion valve.
(11) Disconnect the suction line and liquid line fit-
tings from the expansion valve.
(12) Remove the seals from the suction line and
liquid line fittings and discard.
(13) Install plugs in, or tape over the opened suc-
tion line and liquid line fittings and both expansion
valve ports.
(14) If the vehicle is equipped with the optional
rear air conditioner, go to Step 15. If the vehicle does
not have the optional rear air conditioner, go to Step
21.
(15) Raise and support the vehicle.
(16) Cut the tie strap located just forward of the
connections between the underbody plumbing and
the engine compartment plumbing for the rear
heater and air conditioner (Fig. 8).
(17) Disconnect the suction line extension fitting
from the underbody suction line fitting for the rear
air conditioner.
(18) Remove the seal from the underbody suction
line fitting and discard.
RSPLUMBING - REAR24 - 101
HEATER HOSE (Continued)
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TOP PAD ASSEMBLY - REMOVAL,
INSTRUMENT PANEL..................23-70
TORQUES, SPECIFICATIONS............8F-33
TOUCH-UP - DESCRIPTION, PAINTED.....23-84
TOWING - STANDARD PROCEDURE.......0-17
TPM - CAUTION, SENSOR..............22-10
TPM - DESCRIPTION, SENSOR..........22-10
TPM - INSTALLATION, SENSOR.........22-12
TPM - OPERATION, SENSOR............22-10
TPM - REMOVAL, SENSOR.............22-11
TRACK - DESCRIPTION, DRIVER POWER
SEAT ..............................8N-58
TRACK - DESCRIPTION, PASSENGER
POWER SEAT.......................8N-59
TRACK - DIAGNOSIS AND TESTING,
DRIVER POWER SEAT................8N-58
TRACK - DIAGNOSIS AND TESTING,
POWER SEAT.......................8N-60
TRACK - INSTALLATION, BENCH SEAT . . . 23-102
TRACK - INSTALLATION, DRIVER POWER
SEAT ..............................8N-59
TRACK - INSTALLATION, FRONT SEAT
RISER - MANUAL....................23-93
TRACK - INSTALLATION, PASSENGER
POWER SEAT.......................8N-61
TRACK - OPERATION, DRIVER POWER
SEAT ..............................8N-58
TRACK - OPERATION, PASSENGER
POWER SEAT.......................8N-60
TRACK & RACK - DESCRIPTION, LOWER
DRIVE UNIT..........................8N-34
TRACK & RACK - INSTALLATION,
LOWER DRIVE UNIT..................8N-34
TRACK & RACK - OPERATION, LOWER
DRIVE UNIT........................8N-34
TRACK & RACK - REMOVAL, LOWER
DRIVE UNIT........................8N-34
TRACK - REAR COVER - INSTALLATION,
FRONT SEAT........................23-95
TRACK - REAR COVER - REMOVAL,
FRONT SEAT........................23-95
TRACK - REMOVAL, BENCH SEAT.......23-102
TRACK - REMOVAL, DRIVER POWER
SEAT ..............................8N-59
TRACK - REMOVAL, FRONT SEAT RISER
- MANUAL..........................23-93
TRACK - REMOVAL, PASSENGER POWER
SEAT ..............................8N-61
TRACK BAR - DESCRIPTION.............2-44
TRACK BAR - INSTALLATION............2-45
TRACK BAR - OPERATION...............2-44
TRACK BAR - REMOVAL................2-44
TRACK MANUAL ADJUSTER -
INSTALLATION, FRONT SEAT...........23-94
TRACK MANUAL ADJUSTER - REMOVAL,
FRONT SEAT........................23-94
TRACK POWER ADJUSTER -
INSTALLATION, FRONT SEAT...........23-94
TRACK POWER ADJUSTER - REMOVAL,
FRONT SEAT........................23-94
TRACTION CONTROL SWITCH -
DIAGNOSIS AND TESTING..............5-82
TRACTION CONTROL SYSTEM -
DESCRIPTION........................5-76
TRACTION CONTROL SYSTEM -
OPERATION..........................5-77
TRANSAXLE - ASSEMBLY, T850 MANUAL
. 21-42
TRANSAXLE - DESCRIPTION, 41TE
AUTOMATIC
........................21-117
TRANSAXLE - DESCRIPTION, T850
MANUAL
...........................21-21
TRANSAXLE - DISASSEMBLY, T850
MANUAL
...........................21-35
TRANSAXLE - INSTALLATION, T850
MANUAL
...........................21-51
TRANSAXLE - OPERATION, 41TE
AUTOMATIC
........................21-119
TRANSAXLE - OPERATION, T850
MANUAL
...........................21-24
TRANSAXLE - REMOVAL, T850 MANUAL
. . 21-31
TRANSAXLE - SPECIAL TOOLS, T850
.......6-6
TRANSAXLE - SPECIAL TOOLS, T850
.....21-58
TRANSAXLE - SPECIFICATIONS, 41TE
. . . 21-181
TRANSAXLE - SPECIFICATIONS, T850
MANUAL
...........................21-56
TRANSAXLE GENERAL DIAGNOSIS -
DIAGNOSIS AND TESTING, 41TE
.......21-119TRANSAXLE HYDRAULIC SCHEMATICS,
SCHEMATICS AND DIAGRAMS - 41TE . . . 21-169
TRANSAXLE, SPECIAL TOOLS - 41TE
AUTOMATIC........................21-183
TRANSDUCER - DESCRIPTION, A/C
PRESSURE.........................24-10
TRANSDUCER - DIAGNOSIS AND
TESTING, A/C PRESSURE..............24-10
TRANSDUCER - INSTALLATION, A/C
PRESSURE.........................24-11
TRANSDUCER - OPERATION, A/C
PRESSURE.........................24-10
TRANSDUCER - REMOVAL, A/C
PRESSURE.........................24-10
TRANSFER UNIT - DESCRIPTION,
POWER.............................21-1
TRANSFER UNIT - OPERATION, POWER....21-3
TRANSFER UNIT, SPECIAL TOOLS - SDP
POWER.............................21-8
TRANSMISSION CONTROL MODULE -
DESCRIPTION.......................8E-20
TRANSMISSION CONTROL MODULE -
OPERATION.........................8E-20
TRANSMISSION CONTROL RELAY -
DESCRIPTION......................21-247
TRANSMISSION CONTROL RELAY -
OPERATION........................21-248
TRANSMISSION FLUID - DESCRIPTION.....0-4
TRANSMISSION OIL COOLER -
DESCRIPTION........................7-37
TRANSMISSION OIL COOLER -
INSPECTION.........................7-37
TRANSMISSION OIL COOLER -
INSTALLATION........................7-37
TRANSMISSION OIL COOLER -
REMOVAL...........................7-37
TRANSMISSION OIL COOLER LINES -
INSTALLATION........................7-38
TRANSMISSION OIL COOLER LINES -
REMOVAL...........................7-38
TRANSMISSION RANGE SENSOR -
DESCRIPTION......................21-248
TRANSMISSION RANGE SENSOR -
INSTALLATION......................21-249
TRANSMISSION RANGE SENSOR -
OPERATION........................21-248
TRANSMISSION RANGE SENSOR -
REMOVAL.........................21-249
TRANSMITTER - DESCRIPTION,
UNIVERSAL........................8M-10
TRANSMITTER - DIAGNOSIS AND
TESTING, KEYLESS ENTRY.............8N-42
TRANSMITTER - DIAGNOSIS AND
TESTING, UNIVERSAL................8M-10
TRANSMITTER - OPERATION,
UNIVERSAL........................8M-10
TRANSMITTER CODES - STANDARD
PROCEDURE, ERASING...............8M-11
TRANSMITTER CODES - STANDARD
PROCEDURE, SETTING................8M-11
TRANSMITTER PROGRAMING -
STANDARD PROCEDURE, RKE..........8N-43
TRANSPONDER KEY - DESCRIPTION......8Q-3
TRANSPONDER KEY - OPERATION........8Q-3
TRANSPONDER PROGRAMMING -
STANDARD PROCEDURE...............8Q-4
TRANSVERSE BRACKET - DESCRIPTION . . 8N-18
TRANSVERSE BRACKET - INSTALLATION . . 8N-18
TRANSVERSE BRACKET - OPERATION....8N-18
TRANSVERSE BRACKET - REMOVAL.....8N-18
TRAY - BRACKET ASSEMBLY -
INSTALLATION, FLOOR CONSOLE
........23-82
TRAY - BRACKET ASSEMBLY -
REMOVAL, FLOOR CONSOLE
...........23-82
TRAY - DESCRIPTION, BATTERY
.........8F-18
TRAY - INSTALLATION, BATTERY
........8F-19
TRAY - INSTALLATION, FLOOR CONSOLE
. . 23-81
TRAY - OPERATION, BATTERY
..........8F-19
TRAY - REMOVAL, BATTERY
............8F-19
TRAY - REMOVAL, FLOOR CONSOLE
.....23-81
TRD LINK - DESCRIPTION
............21-249
TRD LINK - OPERATION
..............21-249
TREAD WEAR INDICATORS - DIAGNOSIS
AND TESTING
.......................22-16
TRIM - INSTALLATION, A-PILLAR
........23-73
TRIM - INSTALLATION, A-PILLAR
LOWER EXTENSION
..................23-73TRIM - INSTALLATION, B-PILLAR
LOWER............................23-74
TRIM - INSTALLATION, B-PILLAR UPPER . . 23-74
TRIM - INSTALLATION, COWL..........23-75
TRIM - INSTALLATION, C-PILLAR........23-76
TRIM - INSTALLATION, REAR HEADER....23-79
TRIM - REMOVAL, A-PILLAR...........23-73
TRIM - REMOVAL, A-PILLAR LOWER
EXTENSION.........................23-73
TRIM - REMOVAL, B-PILLAR LOWER.....23-73
TRIM - REMOVAL, B-PILLAR UPPER.....23-74
TRIM - REMOVAL, COWL..............23-75
TRIM - REMOVAL, C-PILLAR...........23-75
TRIM - REMOVAL, REAR HEADER.......23-79
TRIM BOLSTER - INSTALLATION,
QUARTER..........................23-77
TRIM BOLSTER - REMOVAL, QUARTER . . . 23-77
TRIM COVER - INSTALLATION, DRIVER
AIRBAG.............................8O-7
TRIM COVER - REMOVAL, DRIVER
AIRBAG.............................8O-6
TRIM PANEL - INSTALLATION.....23-20,23-33,
23-43
TRIM PANEL - INSTALLATION, LEFT
D-PILLAR...........................23-77
TRIM PANEL - INSTALLATION, LEFT
QUARTER..........................23-78
TRIM PANEL - INSTALLATION, RIGHT
D-PILLAR...........................23-80
TRIM PANEL - INSTALLATION, RIGHT
QUARTER..........................23-78
TRIM PANEL - REMOVAL....23-20,23-33,23-42
TRIM PANEL - REMOVAL, LEFT
D-PILLAR...........................23-77
TRIM PANEL - REMOVAL, LEFT
QUARTER..........................23-78
TRIM PANEL - REMOVAL, RIGHT
D-PILLAR...........................23-80
TRIM PANEL - REMOVAL, RIGHT
QUARTER..........................23-78
TRIM PLATE - INSTALLATION, DOOR
SILL...............................23-76
TRIM PLATE - REMOVAL, DOOR SILL....23-76
TRIP DEFINITION - DESCRIPTION.........25-1
TROUBLE CODES - STANDARD
PROCEDURE, OBTAINING DIAGNOSTIC . . . 8E-15
TUBE - 2.4L - DESCRIPTION, WATER
PUMP INLET.........................7-35
TUBE - 2.4L - INSTALLATION, WATER
PUMP INLET.........................7-35
TUBE - 2.4L - REMOVAL, WATER PUMP
INLET...............................7-35
TUBE - 3.3/3.8L - INSTALLATION, WATER
PUMP INLET.........................7-36
TUBE - 3.3/3.8L - REMOVAL, WATER
PUMP INLET.........................7-36
TUBE - INSTALLATION, DRAIN.........23-117
TUBE - INSTALLATION, EXHAUST.......24-107
TUBE - INSTALLATION, FUEL TANK
FILLER.............................14-12
TUBE - REMOVAL, DRAIN.............23-116
TUBE - REMOVAL, EXHAUST..........24-107
TUBE - REMOVAL, FUEL TANK FILLER....14-12
TUBES - INSTALLATION, HEATER CORE
EXTENSION.........................24-77
TUBES - REMOVAL, HEATER CORE
EXTENSION
.........................24-75
TUBES AND HOSES - DESCRIPTION,
BRAKE
..............................5-14
TUBES AND HOSES - INSPECTION,
BRAKE
..............................5-14
TUBES AND HOSES - OPERATION,
BRAKE
..............................5-14
TURN SIGNAL SYSTEM - DESCRIPTION
. . . 8L-21
TURN SIGNAL SYSTEM - OPERATION
....8L-21
TURNING TORQUE - ADJUSTMENT,
DIFFERENTIAL
.......................21-69
TWO ZONE ATC - OPERATION
..........24-106
UNDER SEAT STORAGE BIN -
INSTALLATION
......................23-103
UNDER SEAT STORAGE BIN - REMOVAL
. 23-103
UNDER SEAT STORAGE BIN GUIDE -
INSTALLATION
......................23-104
UNDER SEAT STORAGE BIN GUIDE -
REMOVAL
.........................23-104
UNDER SEAT STORAGE BIN LOCK/LATCH
- INSTALLATION
....................23-104
34 INDEXRS
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