air condition CHRYSLER VOYAGER 2003 Owner's Guide

CHRYSLER VOYAGER 2003 Owner's Guide VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Owner's Guide

Page 248 of 2177

CHRYSLER VOYAGER 2003 Owners Guide CONDITION POSSIBLE CAUSES CORRECTION
CLUTCH DISC FACINGS
HAVE FRACTURED
INTO SMALL PIECESLeak at rear main or transaxle input
shaft sealReplace seal. Replace modular clutch
assembly (2.4L Gas) or clut

Page 251 of 2177

CHRYSLER VOYAGER 2003 Owners Guide (2) Install clutch release bearing to lever. Apply
grease to interface points. Make sure release bearing
retainers engage lever pocket as shown in (Fig. 10).
(3) Apply grease to pivot ball, and on rel

Page 252 of 2177

CHRYSLER VOYAGER 2003 Owners Guide INSTALLATION
(1) Carefully route master cylinder plumbing into
engine compartment as removed and position master
cylinder to dash panel hole.
(2) Rotate master cylinder 45É clockwise, insert
into das

Page 261 of 2177

CHRYSLER VOYAGER 2003 Owners Guide OPERATION
OPERATION - COOLING SYSTEM
The engine cooling systems primary purpose is to
maintain engine temperature in a range that will
provide satisfactory engine performance and emission
levels under

Page 264 of 2177

CHRYSLER VOYAGER 2003 Owners Guide STANDARD PROCEDURE - COOLING SYSTEM
FILLING
Remove radiator pressure cap (Fig. 6) and fill sys-
tem, using a 50/50 mix of MopartAntifreeze/Coolant,
5 Year/100,000 Mile Formula and distilled water.
Con

Page 267 of 2177

CHRYSLER VOYAGER 2003 Owners Guide CONDITION POSSIBLE CAUSES CORRECTIONS
BELT ROLLED OVER IN GROOVE
OR BELT JUMPS OFF1. Broken cord in belt 1. Replace belt
2. Belt too loose, or too tight 2. (a) Replace belt (auto-tensioned
belts.)
(b)

Page 269 of 2177

CHRYSLER VOYAGER 2003 Owners Guide INSTALLATION
GENERATOR AND AIR CONDITIONING BELT
(1) Install belt onto all pulleys except for the
crankshaft (Fig. 5).
(2) Rotate belt tensioner clockwise until belt can
be installed onto the cranksha

Page 271 of 2177

CHRYSLER VOYAGER 2003 Owners Guide INSTALLATION
(1) Route and position the drive belt onto all pul-
leys, except for the crankshaft (Fig. 10).
(2) Rotate belt tensioner counterclockwise until
belt can be installed onto the crankshaft p

Page 273 of 2177

CHRYSLER VOYAGER 2003 Owners Guide ENGINE
DIAGNOSIS AND TESTING - ENGINE COOLING
SYSTEM
Establish what driving condition caused the cooling
system complaint. The problem may be caused by an
abnormal load on the system such as the follo

Page 274 of 2177

CHRYSLER VOYAGER 2003 Owners Guide CONDITION POSSIBLE CAUSES CORRECTION
DETONATION OR PRE-IGNITION
(NOT CAUSED BY IGNITION
SYSTEM). GAUGE MAY NOT BE
READING HIGH.1. Engine overheating. 1. Check reason for overheating
and repair as nece