Powertrain c3 CHRYSLER VOYAGER 2003 Workshop Manual

8W-49 OVERHEAD CONSOLE
Component Page
Ambient Temperature Sensor........... 8W-49-2
Automatic Day/Night Mirror......... 8W-49-3, 4
Body Control Module............. 8W-49-2, 3, 4
Front Control Module................. 8W-49-2
Front Reading Lamps/Switch........... 8W-49-4
Fuse 14............................ 8W-49-2Component Page
G301.............................. 8W-49-4
Integrated Power Module.............. 8W-49-2
Left Power Mirror................... 8W-49-3
Overhead Console................ 8W-49-2, 3, 4
Powertrain Control Module............ 8W-49-2
RS8W-49 OVERHEAD CONSOLE8W-49-1
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Component Page
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-92
Liftgate Cylinder Lock Switch (Export) . . 8W-80-92
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-92
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-92
Low Note Horn..................... 8W-80-92
Manifold Absolute Pressure Sensor (Gas) . 8W-80-93
Mass Air Flow Sensor (Diesel)......... 8W-80-93
Memory Seat/Mirror Module C1........ 8W-80-93
Memory Seat/Mirror Module C2........ 8W-80-94
Memory Seat/Mirror Module C3........ 8W-80-94
Memory Seat/Mirror Module C4........ 8W-80-94
Memory Set Switch................. 8W-80-95
Message Center (Highline)............ 8W-80-95
Mode Door Actuator (ATC)............ 8W-80-95
Mode Door Actuator (MTC)........... 8W-80-95
Multi-Function Switch............... 8W-80-96
Natural Vacuum Leak Detection Assembly
(2.4L Except Export)............... 8W-80-96
Output Speed Sensor (EATX).......... 8W-80-96
Overhead Console (Except Base)....... 8W-80-96
Oxygen Sensor 1/1 Upstream (Gas)..... 8W-80-97
Oxygen Sensor 1/2 Downstream (Gas) . . . 8W-80-97
Passenger Airbag................... 8W-80-97
Passenger Blend Door Actuator (ATC) . . . 8W-80-97
Passenger Blend Door Actuator (MTC) . . . 8W-80-98
Passenger Door Courtesy Lamp........ 8W-80-98
Passenger Door Lock Switch........... 8W-80-98
Passenger Folding Mirror Relay (Export) . 8W-80-98
Passenger Heated Seat Back.......... 8W-80-99
Passenger Heated Seat Cushion........ 8W-80-99
Passenger Heated Seat Module C1...... 8W-80-99
Passenger Heated Seat Module C2...... 8W-80-99
Passenger Heated Seat Module C3..... 8W-80-100
Passenger Power Seat Front Riser
Motor......................... 8W-80-100
Passenger Power Seat Horizontal
Motor......................... 8W-80-100
Passenger Power Seat Rear Riser
Motor......................... 8W-80-100
Passenger Power Seat Recliner Motor . . 8W-80-100
Passenger Power Seat Switch......... 8W-80-101
Passenger Power Window Motor....... 8W-80-101
Passenger Power Window Switch...... 8W-80-101
Passenger Seat Belt Switch.......... 8W-80-101
Passenger Seat Belt Tensioner........ 8W-80-102
Power Folding Mirror Switch (Export) . . 8W-80-102
Power Liftgate Module C1........... 8W-80-102
Power Liftgate Module C2........... 8W-80-103
Power Liftgate Motor............... 8W-80-103
Power Mirror Switch............... 8W-80-104
Power Outlet (Except Lowline)........ 8W-80-104
Power Seat Circuit Breaker (30A)..... 8W-80-104Component Page
Power Window Circuit Breaker (25A) . . . 8W-80-104
Power Window Switch (LHD Lowline) . . 8W-80-105
Powertrain Control Module C1 (NGC) . . 8W-80-105
Powertrain Control Module C1
(SBEC)........................ 8W-80-106
Powertrain Control Module C2 (NGC) . . 8W-80-107
Powertrain Control Module C2 (SBEC) . 8W-80-108
Powertrain Control Module C3 (NGC) . . 8W-80-109
Powertrain Control Module C4 (NGC)
(EATX) ........................ 8W-80-110
Radiator Fan No. 1 (Diesel).......... 8W-80-111
Radiator Fan No. 1 (Gas)............ 8W-80-111
Radiator Fan No. 2 (Diesel).......... 8W-80-111
Radiator Fan No. 2 (Gas)............ 8W-80-111
Radiator Fan Relay (Gas)............ 8W-80-112
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-112
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-112
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-113
Radio C1......................... 8W-80-113
Radio C2 (CD Changer)............. 8W-80-114
Radio C2 (DVD/CD Changer)......... 8W-80-114
Rear A/C-Heater Unit (3 Zone MTC).... 8W-80-114
Rear Auto Temp Control Switch
(3 Zone ATC).................... 8W-80-115
Rear Blower Front Control Switch
(3 Zone MTC)................... 8W-80-115
Rear Blower Motor Power Module C1
(3 Zone ATC).................... 8W-80-115
Rear Blower Motor Power Module C2
(3 Zone ATC).................... 8W-80-116
Rear Blower Rear Control Switch C1
(3 Zone MTC)................... 8W-80-116
Rear Blower Rear Control Switch C2
(3 Zone MTC)................... 8W-80-116
Rear Dome Lamp (Except Luxury)..... 8W-80-116
Rear Intrusion Sensor (United
Kingdom)...................... 8W-80-117
Rear Mode Motor (3 Zone ATC)........ 8W-80-117
Rear Power Outlet................. 8W-80-117
Rear Temperature Motor (3 Zone ATC) . . 8W-80-117
Rear Washer Pump Motor............ 8W-80-118
Rear Wiper Motor.................. 8W-80-118
Recirculation Door Actuator (ATC)..... 8W-80-118
Recirculation Door Actuator (MTC)..... 8W-80-118
Remote Keyless Entry Antenna
(Japan)........................ 8W-80-119
Remote Keyless Entry Module........ 8W-80-119
Right B-Pillar Switch (Power Sliding
Door).......................... 8W-80-119
Right Cinch/Release Motor
(Power Sliding Door).............. 8W-80-119
Right Combination Relay
(Trailer Tow).................... 8W-80-120
Right Cylinder Lock Switch (Export) . . . 8W-80-120
Right Door Speaker (Lowline)......... 8W-80-120
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
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C100 - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 D21 18WT/BR
2 D123 20WT/BR (2.4L EATX)
2 D123 20WT/OR (3.3L/3.8L)
3 K119 20DB/LG (DIESEL)
3 D20 20WT/LG (GAS)
5 Z111 20BK/WT (3.3L/3.8L EXCEPT
EXPORT/2.4L)
5 Z111 18BK/WT (3.3L/3.8L EXPORT/
DIESEL)
6 N1 18DB/OR (DIESEL)
7 N2 18DB/YL (DIESEL)
7 D15 18DG/YL (2.4L)
7 D15 20DG/YL (3.3L/3.8L)
8 V32 18VT/YL (GAS)
8 K22 20OR/DB (DIESEL)
9 B29 20DG/WT (DIESEL)
9 B29 18DG/WT (GAS)
10 V37 18VT (GAS)
10 V37 20VT/TN (DIESEL)
11 V30 20VT/WT (GAS)
12 K900 20DB/DG (GAS)
12 K900 18DB/DG (DIESEL)
13 B1 18DG/OR (ANTILOCK BRAKES)
14 B2 18DG/LB (ANTILOCK BRAKES)
C101 - LT. GRAY (BODY SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2-
3 F853 20LG/PK (DIESEL)
4-
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB (DIESEL)
9 F852 20VT/PK (DIESEL)
9 T55 18YL/VT (AUTOSTICK)
10 K151 20WT (DIESEL)
RS8W-80 CONNECTOR PIN-OUTS8W-80-17
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C101 - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 L50 18WT/TN (GAS)
1 L50 20WT/TN (DIESEL)
2-
3 F853 20LG/PK (DIESEL)
4-
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB (DIESEL)
9 K853 20DB/BR (DIESEL)
9-
10 K151 20WT (DIESEL)
C102 (2.4L) - BLACK (FUEL RAIL SIDE)
CAV CIRCUIT
1 K11 16BR/YL
2 K12 16BR/DB
3 K13 16BR/LB
4 K14 16BR/TN
5 K342 16BR/WT
6 K900 18DB/DG
7 K2 18VT/OR
8 K1 18VT/BR
9-
10 F855 18PK/YL
C102 (2.4L) - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 K11 16BR/YL
2 K12 16BR/DB
3 K13 16BR/LB
4 K14 16BR/TN
5 K342 16BR/WT
6 K900 18DB/DG
7 K2 18VT/OR
8 K1 18VT/BR
9-
10 F855 20PK/YL
8W - 80 - 18 8W-80 CONNECTOR PIN-OUTSRS
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C102 (3.3L/3.8L) - BLACK (FUEL RAIL SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K1 18VT/BR
3 K11 16BR/YL
4 K12 16BR/DB
5 K13 16BR/LB
6 K14 16BR/TN
7 K900 18DB/DG
8 K38 16BR/OR
9 K58 16BR/VT
10 F855 18PK/YL
C102 (3.3L/3.8L) - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K1 18VT/BR
3 K11 16BR/YL
4 K12 16BR/DB
5 K13 16BR/LB
6 K14 16BR/TN
7 K900 18DB/DG
8 K38 16BR/OR
9 K58 16BR/VT
10 F855 18PK/YL (EXPORT)
10 F855 20PK/YL (EXCEPT EXPORT)
C103 (DIESEL) - BLACK (FRONT END LIGHTING
SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K342 16BR/WT
3 N122 20DB/YL
4 N210 18DB/DG
5 A201 12RD/LG
6-
RS8W-80 CONNECTOR PIN-OUTS8W-80-19
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C103 (DIESEL) - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K342 16BR/WT
3 N122 20DB/YL
4 N210 20DB/DG
5 A201 12RD/LG
6-
C106 (EXPORT) - BLACK (FRONT END LIGHTING
SIDE)
CAV CIRCUIT
1 L43 18WT/DB
2 L33 18WT/LG
3 L77 18WT/BR
4 L61 16WT/LG
5 Z343 18BK/LG
6 L13 20WT/YL
7 Z203 20BK/YL
8 Z377 18BK/BR
C106 (EXPORT) - BLACK/YELLOW (COMPONENT
SIDE)
CAV CIRCUIT
1 L43 16WT
2 L33 16GY
3 L77 16BK
4 L61 16YL
5 Z343 16BR
6 L13 16RD
7 Z203 16BR
8-
C107 (EXPORT) - BLACK (FRONT END LIGHTING
SIDE)
CAV CIRCUIT
1 L44 16WT/TN
2 L34 16WT/GY
3 L78 18WT/OR
4 L60 16WT/TN
5 Z344 16BK/TN
6 L13 20WT/YL
7 Z203 20BK/YL
8 Z378 18BK/LB (GAS)
8 Z378 18BK/TN (DIESEL)
8W - 80 - 20 8W-80 CONNECTOR PIN-OUTSRS
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C329 (DIESEL) - BLACK (BODY SIDE)
CAV CIRCUIT
1 N2 18DB/YL
2 Z201 18BK/OR
3 N1 16DB/OR
4 Z201 18BK/OR
5 F853 20LG/PK
6 K900 18DB/DG
C329 (DIESEL) - BLACK (LIFT PUMP SIDE)
CAV CIRCUIT
1 N2 18OR
2 Z201 18OR
3 N1 16RD
4 Z201 18RD
5 F853 20RD
6 K900 18RD
C330 (DIESEL) - GRAY (CABIN HEATER JUMPER
SIDE)
CAV CIRCUIT
1 A119 16RD/OR
2 C41 20LB/DG
3 D21 20WT/BR
4 Z149 16BK/DB
C330 (DIESEL) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 A119 16RD/OR
2 C41 20LB/DG
3 D21 20WT/BR
4 Z149 16BK/DB
C331 (DIESEL) - BLACK (CABIN HEATER
JUMPER SIDE)
CAV CIRCUIT
1 A119 16RD/OR
2 C41 20LB/DG
3 D21 20WT/BR
4 Z149 16BK/DB
8W - 80 - 48 8W-80 CONNECTOR PIN-OUTSRS
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POWER WINDOW SWITCH (LHD LOWLINE) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER (DOWN)
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER (UP)
POWERTRAIN CONTROL MODULE C1 (NGC) - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9 Z130 18BK/BR GROUND
10 - -
11 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
12 F1 18PK/WT (EXCEPT EXPORT) FUSED IGNITION SWITCH OUTPUT (RUN-START)
13 N7 18DB/OR (MTX) VEHICLE SPEED SIGNAL
14 - -
15 - -
16 - -
17 - -
18 Z131 18BK/DG GROUND
19 - -
20 G6 16VT/GY OIL PRESSURE SIGNAL
21 - -
22 G31 18VT/LG AAT SIGNAL
23 - -
24 - -
25 D20 20WT/LG SCI RECEIVE (PCM)
26 D123 20WT/BR FLASH PROGRAM ENABLE
27 - -
28 - -
29 A109 18OR/RD FUSED B(+)
30 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
31 K141 18DB/YL O2 1/2 SIGNAL
32 K904 18DB/DG O2 RETURN (DOWN)
33 - -
34 - -
35 - -
36 D21 20WT/BR SCI TRANSMIT (PCM)
37 D15 18DG/YL SCI TRANSMIT (TCM)
38 D25 18WT/VT PCI BUS
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 105
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POWERTRAIN CONTROL MODULE C1 (SBEC) - GRAY/BLACK 40 WAY
CAV CIRCUIT FUNCTION
1- -
2 K18 16DB/OR IGNITION COIL NO. 3 DRIVER
3 K17 16DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18VT/YL SPEED CONTROL ON/OFF SWITCH SENSE
6 K342 16BR/WT AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 16BR/LB FUEL INJECTOR NO. 3 DRIVER
8 K20 18BR/GY GENERATOR FIELD CONTROL
9- -
10 Z130 18BK/BR GROUND
11 K19 16DB/DG IGNITION COIL NO. 1 DRIVER
12 G6 16VT/GY ENGINE OIL PRESSURE SWITCH SENSE
13 K11 16BR/YL FUEL INJECTOR NO. 1 DRIVER
14 K58 16BR/VT FUEL INJECTOR NO. 6 DRIVER
15 K38 16BR/OR FUEL INJECTOR NO. 5 DRIVER
16 K14 16BR/TN FUEL INJECTOR NO. 4 DRIVER
17 K12 16BR/DB FUEL INJECTOR NO. 2 DRIVER
18 K99 18BR/LG OXYGEN SENSOR 1/1 HEATER CONTROL
19 - -
20 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
21 - -
22 - -
23 - -
24 - -
25 K42 18DB/YL (ABS EXCEPT EXPORT) KNOCK SENSOR SIGNAL
26 K2 18VT/OR ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K902 18BR/DG OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18DB/LB OXYGEN SENSOR 1/1 SIGNAL
31 T752 18DG/OR STARTER MOTOR RELAY CONTROL
32 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18DB/GY CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
36 K1 18VT/BR MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
38 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
39 - -
40 K35 18DB/VT EGR SOLENOID CONTROL
8W - 80 - 106 8W-80 CONNECTOR PIN-OUTSRS
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POWERTRAIN CONTROL MODULE C2 (NGC) - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9 K17 18DB/TN COIL CONTROL NO. 2
10 K19 18DB/DG COIL CONTROL NO. 1
11 K14 16 BR/TN INJECTOR CONTROL NO. 4
12 K13 16BR/LB INJECTOR CONTROL NO. 3
13 K12 16BR/DB INJECTOR CONTROL NO. 2
14 K11 16BR/YL INJECTOR CONTROL NO. 1
15 - -
16 - -
17 - -
18 K99 18BR/LG O2 1/1 HEATER CONTROL
19 K20 18BR/GY GEN FIELD CONTROL
20 K2 18VT/OR ECT SIGNAL
21 K22 18BR/OR TP SIGNAL
22 - -
23 K1 18VT/BR MAP SIGNAL
24 K942 18BR/LG KS RETURN
25 K42 18DB/YL KS SIGNAL
26 - -
27 K900 18DB/DG SENSOR GROUND
28 K961 18BR/VT IAC RETURN
29 F855 20PK/YL 5 VOLT SUPPLY
30 K21 18DB/LG IAT SIGNAL
31 K41 18DB/LB O2 1/1 SIGNAL
32 K902 18BR/DG O2 RETURN (UP)
33 - -
34 K44 18DB/GY CMP SIGNAL
35 K24 18BR/LB CKP SIGNAL
36 - -
37 - -
38 K61 18VT/GY IAC MOTOR CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 107
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