engine CHRYSLER VOYAGER 2003 Workshop Manual

CHRYSLER VOYAGER 2003 Workshop Manual VOYAGER 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56869/w960_56869-0.png CHRYSLER VOYAGER 2003 Workshop Manual

Page 191 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (1) With engine not running, pump the brake
pedal until a firm pedal is achieved (4 or 5 strokes).
(2) Remove negative battery cable terminal from
battery.
(3) Remove positive battery cable terminal f

Page 192 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual CAUTION: A seal on the rear of the master cylinder
is used to create the seal for holding vacuum in the
power brake vacuum booster. The vacuum seal on
the master cylinder MUST be replaced whenever the

Page 194 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual the mounting nuts to a torque of 14 N´m (124 in.
lbs.).
(16) Install the battery tray. Install the two nuts
and one bolt attaching the battery tray to the vehicle.
Tighten the bolt and nuts to a torq

Page 195 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (12) If the vehicle is equipped with the 2.5L diesel
engine, install the coolant recovery pressure con-
tainer and bracket. (Refer to 7 - COOLING/ENGINE/
COOLANT RECOVERY PRESS CONTAINER -
INSTALLATIO

Page 237 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (Fig. 12). The ICU is located below the master cylin-
der in the engine compartment (Fig. 13).
Two different ICUs (HCU and CAB) are used on
this vehicle depending on whether or not the vehicle
is equ

Page 238 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual (10) Disconnect the 24±way connector from the
CAB. To disconnect the 24±way connector, grasp the
lock on the 24±way connector and pull it as far up as
possible. This will unlock the 24±way connect

Page 244 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual CLUTCH
TABLE OF CONTENTS
page page
CLUTCH
DESCRIPTION..........................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - CLUTCH
SYSTEM.............................3
DIAGNOSIS AND TESTING - DRIVE

Page 245 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual Fig. 2 Clutch Disc and Pressure PlateÐ2.5L TD Engines
1 - FLYWHEEL
2 - DISC
3 - PRESSURE PLATE
6 - 2 CLUTCHRS
CLUTCH (Continued)
ProCarManuals.com

Page 246 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual RELEASE SYSTEM
All models utilize a hydraulic clutch release sys-
tem, conisting of a clutch master cylinder attached to
the clutch pedal (Fig. 3), and a slave cylinder fas-
tened to the transaxle whi

Page 247 of 2177

CHRYSLER VOYAGER 2003 Workshop Manual SERVICE DIAGNOSIS - CLUTCH GRAB/CHATTER
CONDITION POSSIBLE CAUSES CORRECTION
CLUTCH DISC FACING
COVERED WITH OIL OR
GREASEOil leak at engine rear main or
transaxle input shaft seal.Correct leak and re