Rear quarter window CHRYSLER VOYAGER 2003 Service Manual

(10) Remove antenna mast from antenna base
(Fig. 3).
(11) Using cap nut tool, remove cap nut holding
antenna base to front fender (Fig. 4).(12) Remove antenna base from under front
fender.
INSTALLATION
(1) Install antenna base to underside of front
fender.
(2) Install cap nut holding antenna base to front
fender.
(3) Install antenna mast to antenna base.
(4) Install front wheelhouse splash shield.
(5) Install front wheel.
(6) Lower vehicle.
(7) Push antenna cable through opening in hinge
pillar.
(8) Insert rubber grommet into door hinge pillar.
(9) Install kick panel.
(10) Connect antenna cable connector to extension
cable.
(11) Install glove box to instrument panel.
(12) Connect the battery negative cable.
ANTENNA MODULE - EXPORT
DESCRIPTION
The antenna module is an electromagnetic circuit
component designed to capture and enhance RF
(Radio Frequency) signals in both the AM and FM
broadcast bands. The antenna module is mounted to
the right rear roof rail under the headliner. The mod-
ule is grounded through the mounting bracket and
fastener. The module has a two wire electrical con-
nector that connects to the integral radio antenna,
located on the right rear quarter glass. There is also
an electrical connector for battery voltage and a coax
cable connector.
OPERATION
The antenna module receives both AM and FM
radio signals supplied by the side window integral
radio antenna system and selectively amplifies them.
The amplified signal is then sent through the body
length coax cable to the radio input.
Fig. 3 Antenna Mast
1 - ANTENNA MAST
2 - ADAPTER
3 - CAP NUT
Fig. 4 Antenna Cap Nut
1 - CAP NUT
2 - ANTENNA ADAPTER
3 - TOOL
8A - 6 AUDIORS
ANTENNA BODY AND CABLE (Continued)
ProCarManuals.com

grid can be repaired using a Mopar Rear Window
Defogger Repair Kit (Part Number 4267922) or
equivalent. (Refer to 8 - ELECTRICAL/HEATED
GLASS/WINDSHIELD GRID - STANDARD PROCE-
DURE).
RADIO
DESCRIPTION
Available factory-installed radio receivers for this
model include:
²AM/FM/cassette/CD (RAZ sales code)
²AM/FM/CD with CD changer control (RBK sales
code)
²AM/FM/cassette with CD changer control fea-
ture (RBB sales code)
²AM/FM/cassette/CD with rear audio (RBU sales
code)
All factory-installed radio receivers can communi-
cate on the Programmable Communications Interface
(PCI) data bus network. All factory-installed receiv-
ers are stereo Electronically Tuned Radios (ETR) and
include an electronic digital clock function.
These radio receivers can only be serviced by an
authorized radio repair station. See the latest War-
ranty Policies and Procedures manual for a current
listing of authorized radio repair stations.
OPERATION
The radio receiver operates on ignition switched
battery current that is available only when the igni-
tion switch is in the On or Accessory/Accessory Delay
positions. The electronic digital clock function of the
radio operates on fused battery current supplied
through the IOD fuse, regardless of the ignition
switch position.
For more information on the features, setting pro-
cedures, and control functions for each of the avail-
able factory-installed radio receivers, refer to the
owner's manual. For complete circuit diagrams, refer
to the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, details of wire har-
ness routing and retention, connector pin-out infor-
mation and location views for the various wire
harness connectors, splices and grounds.
DIAGNOSIS AND TESTING - RADIO
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULDRESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
If the vehicle is equipped with remote radio
switches located on the back of the steering wheel
spokes, and the problem being diagnosed is related to
one of the symptoms listed below, be certain to check
the remote radio switches and circuits as described
in this group, prior to attempting radio diagnosis or
repair.
²Stations changing with no remote radio switch
input
²Radio memory presets not working properly
²Volume changes with no remote radio switch
input
²Remote radio switch buttons taking on other
functions
²CD player skipping tracks
²Remote radio switch inoperative.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
may result.
(1) Check the fuse(s) in the junction block and the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).
(2) Check for battery voltage at the fuse in the
(IPM). If OK, go to Step 3. If not OK, repair the open
circuit to the battery as required.
(3) Turn the ignition switch to the ON position.
Check for battery voltage at the fuse in the junction
block. If OK, go to Step 4. If not OK, repair the open
circuit to the ignition switch as required.
(4) Turn the ignition switch to the OFF position.
Remove the radio, but do not unplug the wire har-
ness connectors. Check for continuity between the
radio chassis and a good ground. There should be
continuity. If OK, go to Step 5. If not OK, repair the
open radio chassis ground circuit as required.
(5) Connect the battery negative cable. Turn the
ignition switch to the ON position. Check for battery
voltage at the fused ignition switch output circuit
cavity of the radio wire harness connector. If OK, go
8A - 10 AUDIORS
QUARTER GLASS INTEGRAL ANTENNA - EXPORT (Continued)
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CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Power Folding Mirror Switch BK Near Steering Column 30
Power Liftgate Module C1 BK Left Quarter 45, 46
Power Liftgate Module C2 BK/RD Left Quarter 45, 46
Power Liftgate Motor BK Left Quarter 46
Power Mirror Switch BK Rear of Switch 29
Power Outlet NAT Instrument Panel 19, 22, 24
Power Seat Circuit Breaker GY Under Seat N/S
Powertrain Control Module C1 GY/BK Left Front Engine Compartment 11
Powertrain Control Module C2 GY Left Front Engine Compartment 11
Powertrain Control Module C3 BK Left Front Engine Compartment 11
Powertrain Control Module C4 DKGN Left Front Engine Compartment 11
Power Window Circuit Breaker GY Left Side Kick Panel 40 41
Power Window Switch BK Driver Door 42
Radiator Fan No.1 BK Left Side At Motor 1
Radiator Fan No.1 (Diesel) GY Left Side At Motor 2
Radiator Fan No.2 BK Right Side At Motor 1, 2
Radiator Fan No.2 (Diesel) GY Right Side At Motor N/S
Radiator Fan Relay BK Top of Left Front Frame Rail 1
Radiator Fan Relay No. 1
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 2
(Diesel)BL Left Front Engine Compartment 2
Radiator Fan Relay No. 3
(Diesel)BL Left Front Engine Compartment 2
Radio C1 GY Rear of Radio 19
Radio C2 BK Rear of Radio 19
Rear A/C-Heater Unit LT/GN Right Quarter Panel 47
Rear Automatic Temperature
Control Switch (ATC)BK Rear of Switch 39
Rear Blower Front Control Switch BK Rear of Switch N/S
Rear Blower Motor Power Module
C1Right Quarter N/S
Rear Blower Motor Power Module
C2Right Quarter N/S
Rear Blower Rear Control Switch
C1Overhead 49
Rear Blower Rear Control Switch
C2Overhead 49
Rear Dome Lamp GY At Lamp N/S
Rear Intrusion Sensor At Sensor N/S
Rear Power Outlet RD Left Quarter Panel 46
Rear Temperature Motor Right Quarter N/S
Rear Washer Pump Motor BK Right Fender Well 3
Rear Wiper Motor GY At Motor 48
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-9
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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LIFTGATE
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws attaching liftgate wire connec-
tor to rear header.
(3) Disconnect liftgate wire harness from body
wire harness.
(4) Remove liftgate upper frame molding.
(5) Disconnect rear window washer hose from
spray nozzle.
(6) Support liftgate on a suitable lifting device.
(7) Remove screws attaching support cylinders to
liftgate.
(8) Remove bolts attaching liftgate hinge to roof
header (Fig. 4).
(9) With assistance, remove liftgate from vehicle.
INSTALLATION
(1) With assistance, place liftgate in position on
vehicle.
(2) Install bolts attaching liftgate hinge to roof
header. Tighten bolts to 33 N´m (24 ft. lbs.) torque.
(3) Install screws attaching support cylinders to
liftgate. Tighten bolts to 28 N´m (21 ft. lbs.) torque.
(4) Remove lifting device from under liftgate.
(5) Connect liftgate wire harness into body wire
harness.
(6) Install screws attaching wire connector to rear
header.
(7) Connect rear window washer hose onto spray
nozzle.
(8) Install liftgate upper frame molding.
(9) Verify liftgate alignment. The liftgate should
have a gap to adjacent panels and fit flush across the
gaps. The gap is;²7 mm (0.280 in.) to the fascia,
²6 mm (0.240 in.) to the roof,
²4 mm (0.160 in.) to the aperture.
LIFTGATE SPOILER
REMOVAL
(1) Remove nuts (Fig. 5).
(2) Remove spoiler from vehicle.
INSTALLATION
(1) Place liftgate spoiler in position and install
nuts.
(2) Tighten nuts to 9 N´m (80 in. lbs.) torque.
LOCK CYLINDER
REMOVAL
(1) Remove the liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL)
(2) Disconnect the electrical connector.
(3) Disconnect the latch rod.
(4) Rotate plastic lock cylinder nut one quarter
turn and remove nut and spring washer.
(5) Remove the lock cylinder from the liftgate.
INSTALLATION
(1) Install lock cylinder into liftgate.
(2) Install the plastic lock cylinder lock nut, spring
washer and rotate one quarter turn.
(3) Connect the electrical connector.
Fig. 4 LIFTGATE
1 - HINGE
2 - ROOF
3 - NET HOLE OR SLOT
Fig. 5 LIFTGATE SPOILER
1 - RETAINER SEALER WASHER
2 - LIFT GATE SPOILER
RSDECKLID/HATCH/LIFTGATE/TAILGATE23-41
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STATIONARY GLASS
TABLE OF CONTENTS
page page
WINDSHIELD
DESCRIPTION........................105
WARNING
WINDSHIELD SAFETY PRECAUTIONS....105
REMOVAL............................105
INSTALLATION........................106
SLIDING DOOR GLASS
REMOVAL............................107INSTALLATION........................107
QUARTER WINDOW
REMOVAL............................108
INSTALLATION........................108
REAR DOOR GLASS
REMOVAL............................108
INSTALLATION........................108
WINDSHIELD
DESCRIPTION
The windshield is attached to the window frame
with urethane adhesive. The urethane adhesive is
applied cold and seals the surface area between the
window opening and the glass. The primer adheres
the urethane adhesive to the windshield.
It is difficult to salvage a windshield during the
removal operation. The windshield is part of the
structural support for the roof. The urethane bonding
used to secure the windshield to the fence is difficult
to cut or clean from any surface. If the moldings are
set in urethane, it would also be unlikely they could
be salvaged. Before removing the windshield, check
the availability of the windshield and moldings from
the parts supplier.
WARNING
WINDSHIELD SAFETY PRECAUTIONS
WARNING: DO NOT OPERATE THE VEHICLE
WITHIN 24 HOURS OF WINDSHIELD INSTALLATION.
IT TAKES AT LEAST 24 HOURS FOR URETHANE
ADHESIVE TO CURE. IF IT IS NOT CURED, THE
WINDSHIELD MAY NOT PERFORM PROPERLY IN
AN ACCIDENT.
URETHANE ADHESIVES ARE APPLIED AS A SYS-
TEM. USE GLASS CLEANER, GLASS PREP SOL-
VENT, GLASS PRIMER, PVC (VINYL) PRIMER AND
PINCH WELD (FENCE) PRIMER PROVIDED BY THE
ADHESIVE MANUFACTURER. IF NOT, STRUCTURAL
INTEGRITY COULD BE COMPROMISED.
DAIMLERCHRYSLER DOES NOT RECOMMEND
GLASS ADHESIVE BY BRAND. TECHNICIANS
SHOULD REVIEW PRODUCT LABELS AND TECHNI-
CAL DATA SHEETS, AND USE ONLY ADHESIVESTHAT THEIR MANUFACTURES WARRANT WILL
RESTORE A VEHICLE TO THE REQUIREMENTS OF
FMVSS 212. TECHNICIANS SHOULD ALSO INSURE
THAT PRIMERS AND CLEANERS ARE COMPATIBLE
WITH THE PARTICULAR ADHESIVE USED.
BE SURE TO REFER TO THE URETHANE MANU-
FACTURER'S DIRECTIONS FOR CURING TIME
SPECIFICATIONS, AND DO NOT USE ADHESIVE
AFTER ITS EXPIRATION DATE.
VAPORS THAT ARE EMITTED FROM THE URE-
THANE ADHESIVE OR PRIMER COULD CAUSE
PERSONAL INJURY. USE THEM IN A WELL-VENTI-
LATED AREA.
SKIN CONTACT WITH URETHANE ADHESIVE
SHOULD BE AVOIDED. PERSONAL INJURY MAY
RESULT.
ALWAYS WEAR EYE AND HAND PROTECTION
WHEN WORKING WITH GLASS.
CAUTION: Protect all painted and trimmed surfaces
from coming in contact with urethane or primers.
Be careful not to damage painted surfaces when
removing moldings or cutting urethane around
windshield.
REMOVAL
WINDSHIELD REMOVAL ± EXTERIOR METHOD
The urethane adhesive holding the windshield to
the opening pinch weld (fence) can be cut using a
sharp cold knife from the exterior of the vehicle.
Using the cold knife method is effective if the wind-
shield is already broken. If the glass must be sal-
vaged, cutting the urethane adhesive from the
interior of the vehicle using a reciprocating or oscil-
lating power knife is recommended.
(1) Remove inside rear view mirror.
(2) Remove windshield wiper arms.
(3) Remove cowl cover.
RSSTATIONARY GLASS23 - 105
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QUARTER WINDOW
REMOVAL
(1) Remove C-pillar trim.
(2) Open quarter glass to vent position.
(3) Disengage quarter window retainer from vent
motor arm.
(4) Remove nuts attaching quarter glass to C-pillar
(Fig. 5).
(5) Use magnetic socket to prevent dropping into
the pillar.
(6) Remove quarter glass from vehicle.
INSTALLATION
(1) Place quarter glass in position on vehicle.
(2) Install nuts attaching quarter glass to C-pillar.
(3) Engage quarter window retainer to vent motor
arm.
(4) Install screw attaching quarter window
retainer to vent motor arm.
(5) Close quarter glass.
(6) Install C-pillar trim.
REAR DOOR GLASS
REMOVAL
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure.
REAR WINDOW REMOVAL ± EXTERIOR METHOD
(1) Remove rear window wiper arm.
(2) Remove interior trim covers.
(3) Disconnect wires for electrically heated win-
dow, if equipped.(4) Using a sharp cold knife, cut urethane adhe-
sive attaching the rear window to the liftgate. A
power cutting device can be used if available (Fig. 1).
(5) Remove rear window from vehicle.
REAR WINDOW REMOVAL ± INTERIOR METHOD
(1) Remove rear window wiper arm.
(2) Remove interior trim covers.
(3) Disconnect wires for electrically heated win-
dow, if equipped.
(4) Using a reciprocating or oscillating power
knife, cut urethane adhesive holding the rear window
to the liftgate. Refer to instructions provided with
the equipment being used.
(5) Remove rear window from vehicle.
INSTALLATION
Refer to the Safety Precautions in this section for
description of tools and adhesive systems that are
recommended for use in this procedure.
CAUTION: Open the left front door glass before
installing rear window to avoid pressurizing the
passenger compartment. If a door is slammed
before urethane bonding is cured, water leaks can
result.
Allow the urethane at least 24 hours to cure before
returning the vehicle to use.
To avoid stressing the replacement rear window,
the urethane bonding material on the rear window
fence should be smooth and consistent to the
shape of the replacement glass.
(1) Place replacement glass into rear window open-
ing.
(2) Verify the glass lays evenly against the pinch
weld fence at the sides, top and bottom of the
replacement rear window. If not, the fence must be
formed to the shape of the new glass.
(3) Using a grease pencil, mark the glass and lift-
gate in several locations to aid installation.
(4) Remove replacement glass from liftgate open-
ing.
(5) Position the rear window inside up on a suit-
able work surface with two padded, wood 10 cm by
10 cm by 50 cm (4 in. by 4 in. by 20 in.) blocks,
placed parallel 75 cm (2.5 ft.) apart (Fig. 2).
WARNING: DO NOT USE SOLVENT BASED GLASS
CLEANER TO CLEAN REAR WINDOW BEFORE
APPLYING GLASS PREP AND PRIMER. POOR
ADHESION CAN RESULT.
(6) Clean inside of rear window with ammonia
based glass cleaner and lint-free cloth.
(7) Apply Glass Prep adhesion promoter 25 mm (1
in.) wide around perimeter of rear window and wipe
Fig. 5 QUARTER GLASS
1 - VENT CONTROL
2 - QUARTER GLASS
3 - CLIP
23 - 108 STATIONARY GLASSRS
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PUMP INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING........19-37
PUMP INLET TUBE - 2.4L -
DESCRIPTION, WATER.................7-35
PUMP INLET TUBE - 2.4L -
INSTALLATION, WATER.................7-35
PUMP INLET TUBE - 2.4L - REMOVAL,
WATER .............................7-35
PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION, WATER.................7-36
PUMP INLET TUBE - 3.3/3.8L -
REMOVAL, WATER....................7-36
PUMP MODULE - DESCRIPTION, FUEL....14-8
PUMP MODULE - INSTALLATION, FUEL....14-9
PUMP MODULE - OPERATION, FUEL......14-8
PUMP MODULE - REMOVAL, FUEL........14-8
PUMP MOTOR - EXPORT -
INSTALLATION, HEADLAMP WASHER....8R-13
PUMP MOTOR - EXPORT - REMOVAL,
HEADLAMP WASHER.................8R-12
PUMP MOTOR - INSTALLATION, FRONT
WASHER............................8R-8
PUMP MOTOR - INSTALLATION, REAR
WASHER...........................8R-14
PUMP MOTOR - REMOVAL, FRONT
WASHER............................8R-8
PUMP MOTOR - REMOVAL, REAR
WASHER...........................8R-13
PUMP (PULLEY) - ASSEMBLY..........19-41
PUMP (PULLEY) - DISASSEMBLY........19-41
PUMP RELAY - DESCRIPTION, FUEL.....14-28
PUMP RELAY - OPERATION, FUEL.......14-28
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-43
PUSH-PIN GROMMET REPLACEMENT -
STANDARD PROCEDURE..............8N-28
PUSHRODS - DESCRIPTION............9-109
PUSHRODS - OPERATION..............9-109
QUAD BUCKET - INSTALLATION, BUCKET
SEAT BACK.........................23-97
QUAD BUCKET - INSTALLATION, SEAT
BELT BUCKLE - FIRST ROW INBOARD....8O-11
QUAD BUCKET - REMOVAL, BUCKET
SEAT BACK.........................23-97
QUAD BUCKET - REMOVAL, SEAT BELT
BUCKLE - FIRST ROW INBOARD........8O-11
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS...........................23-100
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER . . . 23-99
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS . . 23-100
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER.......23-98
QUAD BUCKET SEAT RISER -
INSTALLATION.......................23-96
QUAD BUCKET SEAT RISER - REMOVAL . . 23-96
QUAD BUCKET SEAT SIDE SHIELD - NO
CUP HOLDER - INSTALLATION..........23-96
QUAD BUCKET SEAT SIDE SHIELD - NO
CUP HOLDER - REMOVAL..............23-96
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - INSTALLATION..............23-95
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - REMOVAL
..................23-95
QUAD CHILD SEAT - INSTALLATION
......23-88
QUAD CHILD SEAT - REMOVAL
.........23-88
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - DESCRIPTION
................8A-9
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - DIAGNOSIS AND TESTING
......8A-9
QUARTER GLASS INTEGRAL ANTENNA -
EXPORT - OPERATION
.................8A-9
QUARTER PANEL/FENDER AIR
EXHAUSTER - DESCRIPTION, REAR
......23-56
QUARTER PANEL/FENDER AIR
EXHAUSTER - INSTALLATION, REAR
.....23-57
QUARTER PANEL/FENDER AIR
EXHAUSTER - REMOVAL, REAR
.........23-56
QUARTER TRIM BOLSTER -
INSTALLATION
.......................23-77
QUARTER TRIM BOLSTER - REMOVAL
....23-77
QUARTER TRIM PANEL - INSTALLATION,
LEFT
..............................23-78
QUARTER TRIM PANEL - INSTALLATION,
RIGHT
.............................23-78QUARTER TRIM PANEL - REMOVAL,
LEFT..............................23-78
QUARTER TRIM PANEL - REMOVAL,
RIGHT.............................23-78
QUARTER WINDOW - INSTALLATION....23-108
QUARTER WINDOW - REMOVAL........23-108
QUICK LEARN PROCEDURE - STANDARD
PROCEDURE...................8E-16,8E-23
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE........................14-13
RACK - DESCRIPTION, LOWER DRIVE
UNIT TRACK........................8N-34
RACK - INSTALLATION, LOWER DRIVE
UNIT TRACK........................8N-34
RACK - OPERATION, LOWER DRIVE UNIT
TRACK.............................8N-34
RACK - REMOVAL, LOWER DRIVE UNIT
TRACK.............................8N-34
RACK CROSSBAR - INSTALLATION,
LUGGAGE..........................23-56
RACK CROSSBAR - REMOVAL, LUGGAGE . 23-55
RACK RISER - INSTALLATION, LUGGAGE . . 23-55
RACK RISER - REMOVAL, LUGGAGE.....23-54
RADIAL-PLY TIRES - DESCRIPTION......22-14
RADIATOR - INSTALLATION.............7-25
RADIATOR - REMOVAL.................7-25
RADIATOR CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING..............7-27
RADIATOR DRAINCOCK - INSTALLATION . . . 7-26
RADIATOR DRAINCOCK - REMOVAL.......7-26
RADIATOR FAN - DESCRIPTION..........7-28
RADIATOR FAN - INSTALLATION..........7-30
RADIATOR FAN - OPERATION............7-29
RADIATOR FAN - REMOVAL.............7-30
RADIATOR FAN MOTOR - DIAGNOSIS
AND TESTING........................7-29
RADIATOR FAN RELAY - DESCRIPTION....7-30
RADIATOR FAN RELAY - INSTALLATION....7-30
RADIATOR FAN RELAY - OPERATION......7-30
RADIATOR FAN RELAY - REMOVAL.......7-30
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-26
RADIATOR PRESSURE CAP - OPERATION . . 7-27
RADIO - DESCRIPTION................8A-10
RADIO - DIAGNOSIS AND TESTING......8A-10
RADIO - INSTALLATION...............8A-11
RADIO - OPERATION..................8A-10
RADIO - REMOVAL...................8A-11
RADIO NOISE SUPPRESSION
COMPONENTS - DESCRIPTION..........8A-11
RADIO NOISE SUPPRESSION
COMPONENTS - OPERATION...........8A-12
RANGE SENSOR - DESCRIPTION,
TRANSMISSION.....................21-248
RANGE SENSOR - INSTALLATION,
TRANSMISSION.....................21-249
RANGE SENSOR - OPERATION,
TRANSMISSION.....................21-248
RANGE SENSOR - REMOVAL,
TRANSMISSION.....................21-249
RANGE, SPECIFICATIONS..............8N-43
READING LAMP - INSTALLATION........8L-28
READING LAMP - REMOVAL............8L-27
READING/COURTESY LAMP
REPLACEMENT - STANDARD
PROCEDURE.........................8M-3
REAR - DESCRIPTION, HALF SHAFT.......3-13
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-129,9-42
REAR - INSTALLATION, HALF SHAFT......3-14
REAR - INSTALLATION, SPRING
MOUNTS............................2-43
REAR - INSTALLATION, WHEEL
MOUNTING STUDS...................22-22
REAR - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-128,9-41
REAR - REMOVAL, HALF SHAFT..........3-13
REAR - REMOVAL, SPRING MOUNTS......2-43
REAR - REMOVAL, WHEEL MOUNTING
STUDS
.............................22-21
REAR - STANDARD PROCEDURE, GRID
LINE REPAIR
.........................8G-2
REAR AIR CONDITIONING LINES -
INSTALLATION
......................24-105
REAR AIR CONDITIONING LINES -
REMOVAL
.........................24-104
REAR BUMPER REINFORCEMENT -
INSTALLATION
........................13-3REAR BUMPER REINFORCEMENT -
REMOVAL...........................13-3
REAR COVER - INSTALLATION, FRONT
SEAT TRACK........................23-95
REAR COVER - REMOVAL, FRONT SEAT
TRACK.............................23-95
REAR COVER O-RING - INSTALLATION . . . 21-20
REAR COVER O-RING - REMOVAL.......21-19
REAR DISC BRAKE CALIPER -
INSTALLATION........................5-30
REAR DISC BRAKE CALIPER - REMOVAL . . . 5-27
REAR DISC BRAKE SHOES -
INSTALLATION........................5-19
REAR DISC BRAKE SHOES - REMOVAL....5-17
REAR DOOR GLASS - INSTALLATION....23-108
REAR DOOR GLASS - REMOVAL.......23-108
REAR DRIVELINE MODULE -
DESCRIPTION........................3-23
REAR DRIVELINE MODULE - OPERATION . . 3-23
REAR DRIVELINE MODULE -
SPECIFICATIONS......................3-34
REAR DRIVELINE MODULE NOISE -
DIAGNOSIS AND TESTING..............3-24
REAR DRIVELINE MODULE OPERATION -
DIAGNOSIS AND TESTING..............3-26
REAR DRUM BRAKE SHOE LINING -
INSPECTION.........................5-22
REAR DRUM BRAKE SHOES -
ADJUSTMENT........................5-23
REAR DRUM BRAKE SHOES -
INSTALLATION........................5-22
REAR DRUM BRAKE SHOES - REMOVAL . . . 5-19
REAR EVAP CANISTER - INSTALLATION . . . 25-20
REAR EVAP CANISTER - REMOVAL......25-19
REAR EVAPORATOR - INSTALLATION.....24-96
REAR EVAPORATOR - REMOVAL........24-94
REAR FASCIA - INSTALLATION...........13-2
REAR FASCIA - REMOVAL...............13-2
REAR FASCIA - SCUFF PAD -
INSTALLATION........................13-4
REAR FASCIA - SCUFF PAD - REMOVAL....13-3
REAR FOG LAMP - EXPORT -
DESCRIPTION.......................8L-22
REAR HEADER TRIM - INSTALLATION....23-79
REAR HEADER TRIM - REMOVAL........23-79
REAR HEATER DISTRIBUTION DUCT -
INSTALLATION.......................24-59
REAR HEATER DISTRIBUTION DUCT -
REMOVAL..........................24-59
REAR HEATER LINES - INSTALLATION . . . 24-105
REAR HEATER LINES - REMOVAL.......24-104
REAR HEATER-A/C HOUSING -
INSTALLATION.......................24-58
REAR HEATER-A/C HOUSING - REMOVAL . 24-56
REAR HVAC - LWB - INSTALLATION,
SEAT BELT & RETRACTOR - SECOND
ROW - RIGHT OUTBOARD WITH........8O-15
REAR HVAC - LWB - REMOVAL, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH..............8O-15
REAR HVAC LOUVER - INSTALLATION....23-79
REAR HVAC LOUVER - REMOVAL........23-79
REAR LATCH STRIKER - INSTALLATION . . . 23-28
REAR LATCH STRIKER - REMOVAL......23-28
REAR MOUNT - INSTALLATION.....9-134,9-50
REAR MOUNT - REMOVAL.........9-133,9-50
REAR OIL SEAL RETAINER -
INSTALLATION, CRANKSHAFT
...........9-129
REAR OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT
.......................9-129
REAR OUTLET - INSTALLATION, FRONT
DOOR
.............................24-42
REAR OUTLET - REMOVAL, FRONT
DOOR
.............................24-41
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - DESCRIPTION
...........23-56
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - INSTALLATION
...........23-57
REAR QUARTER PANEL/FENDER AIR
EXHAUSTER - REMOVAL
...............23-56
REAR SUSPENSION - DESCRIPTION
......2-26
REAR SUSPENSION - OPERATION
........2-26
REAR SUSPENSION FASTENER TORQUE,
SPECIFICATIONS
......................2-27
REAR SUSPENSION, SPECIAL TOOLS
.....2-28
REAR VIEW MIRROR - INSTALLATION
....23-80
REAR VIEW MIRROR - REMOVAL
........23-79
RSINDEX25
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

WASHER HOSE - EXPORT -
INSTALLATION, HEADLAMP............8R-12
WASHER HOSE - EXPORT - REMOVAL,
HEADLAMP.........................8R-12
WASHER HOSES - INSTALLATION.......8R-16
WASHER HOSES - REMOVAL...........8R-16
WASHER PUMP MOTOR - EXPORT -
INSTALLATION, HEADLAMP............8R-13
WASHER PUMP MOTOR - EXPORT -
REMOVAL, HEADLAMP................8R-12
WASHER PUMP MOTOR -
INSTALLATION, FRONT.................8R-8
WASHER PUMP MOTOR -
INSTALLATION, REAR.................8R-14
WASHER PUMP MOTOR - REMOVAL,
FRONT..............................8R-8
WASHER PUMP MOTOR - REMOVAL,
REAR..............................8R-13
WASHER RESERVOIR - INSTALLATION . . . 8R-17
WASHER RESERVOIR - REMOVAL.......8R-16
WASHER SYSTEM - DIAGNOSIS AND
TESTING............................8R-4
WASHERS - EXPORT - DESCRIPTION,
HEADLAMP.........................8R-10
WASHERS - EXPORT - DIAGNOSIS AND
TESTING, HEADLAMP.................8R-10
WASHERS - EXPORT - INSTALLATION,
HEADLAMP.........................8R-12
WASHERS - EXPORT - OPERATION,
HEADLAMP.........................8R-10
WASHERS - EXPORT - REMOVAL,
HEADLAMP.........................8R-12
WATER CHANNEL - INSTALLATION......23-118
WATER CHANNEL - REMOVAL.........23-118
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-2
WATER PUMP - 2.4L - CLEANING........7-32
WATER PUMP - 2.4L - DESCRIPTION......7-31
WATER PUMP - 2.4L - INSPECTION.......7-32
WATER PUMP - 2.4L - INSTALLATION.....7-32
WATER PUMP - 2.4L - REMOVAL.........7-31
WATER PUMP - 3.3/3.8L - CLEANING.....7-34
WATER PUMP - 3.3/3.8L - DESCRIPTION . . . 7-33
WATER PUMP - 3.3/3.8L - INSPECTION....7-34
WATER PUMP - 3.3/3.8L -
INSTALLATION........................7-34
WATER PUMP - 3.3/3.8L - REMOVAL......7-33
WATER PUMP INLET TUBE - 2.4L -
DESCRIPTION........................7-35
WATER PUMP INLET TUBE - 2.4L -
INSTALLATION........................7-35
WATER PUMP INLET TUBE - 2.4L -
REMOVAL...........................7-35
WATER PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION........................7-36
WATER PUMP INLET TUBE - 3.3/3.8L -
REMOVAL...........................7-36
WATERSHIELD - INSTALLATION.........23-21
WATERSHIELD - REMOVAL.............23-21
WEAR - STANDARD PROCEDURE,
MEASURING TIMING CHAIN............9-153
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD.....................22-16
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE......................22-16
WEATHERSTRIP - INSTALLATION, FRONT
DOOR............................23-111
WEATHERSTRIP - INSTALLATION, FRONT
DOOR GLASS RUN..................23-110
WEATHERSTRIP - INSTALLATION,
SLIDING DOOR.....................23-112
WEATHERSTRIP - REMOVAL, FRONT
DOOR............................23-111
WEATHERSTRIP - REMOVAL, FRONT
DOOR GLASS RUN..................23-110
WEATHERSTRIP - REMOVAL, SLIDING
DOOR............................23-112WELD LOCATIONS - SPECIFICATIONS . . . 23-161
WHEEL - DESCRIPTION...............22-18
WHEEL - INSPECTION, TONE............5-82
WHEEL - INSTALLATION, STEERING......19-24
WHEEL - REMOVAL, STEERING.........19-23
WHEEL ALIGNMENT - DESCRIPTION......2-46
WHEEL ALIGNMENT - STANDARD
PROCEDURE.........................2-51
WHEEL ALIGNMENT, SPECIFICATIONS.....2-55
WHEEL ASSEMBLY (ALUMINUM WHEEL)
- INSTALLATION, TIRE.................22-8
WHEEL ASSEMBLY (ALUMINUM WHEEL)
- REMOVAL, TIRE.....................22-7
WHEEL ASSEMBLY (STEEL WHEEL) -
INSTALLATION, TIRE...................22-8
WHEEL ASSEMBLY (STEEL WHEEL) -
REMOVAL, TIRE......................22-8
WHEEL BALANCE - STANDARD
PROCEDURE, TIRE....................22-5
WHEEL CARE - CLEANING, ALUMINUM . . . 22-18
WHEEL COVER - DESCRIPTION.........22-19
WHEEL COVER - INSTALLATION.........22-19
WHEEL COVER - REMOVAL............22-19
WHEEL CYLINDERS - INSPECTION........5-57
WHEEL CYLINDERS - INSTALLATION......5-57
WHEEL CYLINDERS - REMOVAL..........5-57
WHEEL INSPECTION - DIAGNOSIS AND
TESTING...........................22-18
WHEEL MATCH MOUNTING - STANDARD
PROCEDURE, TIRE....................22-7
WHEEL MOUNTING STUDS - FRONT -
INSTALLATION.......................22-21
WHEEL MOUNTING STUDS - FRONT -
REMOVAL..........................22-20
WHEEL MOUNTING STUDS - REAR -
INSTALLATION.......................22-22
WHEEL MOUNTING STUDS - REAR -
REMOVAL..........................22-21
WHEEL ROTATION - STANDARD
PROCEDURE, TIRE....................22-7
WHEEL RUNOUT, SPECIFICATIONS -
TONE...............................5-79
WHEEL, SPECIFICATIONS..............22-19
WHEEL SPEED SENSOR - AWD -
INSTALLATION, REAR..................5-80
WHEEL SPEED SENSOR - AWD -
REMOVAL, REAR......................5-80
WHEEL SPEED SENSOR - FWD -
INSTALLATION, REAR..................5-81
WHEEL SPEED SENSOR - FWD -
REMOVAL, REAR......................5-81
WHEEL SPEED SENSOR -
INSTALLATION, FRONT.................5-80
WHEEL SPEED SENSOR - REMOVAL,
FRONT..............................5-79
WHEEL SPEED SENSOR AIR GAP,
SPECIFICATIONS......................5-79
WHEEL VIBRATION - DIAGNOSIS AND
TESTING, TIRE.......................22-1
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT................23-54
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT....................23-54
WIND DEFLECTOR - INSTALLATION.....23-118
WIND DEFLECTOR - REMOVAL.........23-118
WIND NOISE - DIAGNOSIS AND TESTING . . 23-3
WINDOW - INSTALLATION, QUARTER . . . 23-108
WINDOW - REMOVAL, QUARTER.......23-108
WINDOW CRANK - INSTALLATION.......23-21
WINDOW CRANK - REMOVAL...........23-21
WINDOW DEFOGGER SWITCH -
DESCRIPTION, REAR..................8G-2
WINDOW DEFOGGER SWITCH -
OPERATION, REAR....................8G-2
WINDOW MOTOR - DIAGNOSIS AND
TESTING, VENT......................8N-63
WINDOW MOTOR - INSTALLATION, VENT . 8N-64WINDOW MOTOR - REMOVAL..........8N-64
WINDOW MOTOR - REMOVAL, VENT.....8N-63
WINDOW REGULATOR - MANUAL -
INSTALLATION.......................23-23
WINDOW REGULATOR - MANUAL -
REMOVAL..........................23-23
WINDOW REGULATOR - POWER -
INSTALLATION.......................23-22
WINDOW REGULATOR - POWER -
REMOVAL..........................23-22
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-64
WINDOW SWITCH - INSTALLATION......8N-65
WINDOW SWITCH - REMOVAL..........8N-65
WINDOWS - DESCRIPTION, POWER.....8N-62
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-62
WINDOWS - OPERATION, POWER.......8N-62
WINDSHIELD - DESCRIPTION..........23-105
WINDSHIELD SAFETY PRECAUTIONS,
WARNING.........................23-105
WIPER ARM - INSTALLATION, REAR.....8R-14
WIPER ARM - REMOVAL, REAR.........8R-14
WIPER ARM ALIGNMENT - STANDARD
PROCEDURE, FRONT..................8R-8
WIPER ARMS - INSTALLATION, FRONT....8R-9
WIPER ARMS - REMOVAL, FRONT........8R-9
WIPER BLADES - CLEANING...........8R-17
WIPER BLADES - INSTALLATION........8R-17
WIPER BLADES - REMOVAL............8R-17
WIPER LINKAGE - INSTALLATION.......8R-18
WIPER LINKAGE - REMOVAL...........8R-17
WIPER MODULE - INSTALLATION.......8R-18
WIPER MODULE - REMOVAL...........8R-18
WIPER MOTOR - INSTALLATION, FRONT . . . 8R-9
WIPER MOTOR - INSTALLATION, REAR . . . 8R-15
WIPER MOTOR - REMOVAL, FRONT......8R-9
WIPER MOTOR - REMOVAL, REAR......8R-14
WIPER SYSTEM - DIAGNOSIS AND
TESTING, FRONT.....................8R-2
WIPER SYSTEM - DIAGNOSIS AND
TESTING, REAR......................8R-4
WIPERS/WASHERS - DESCRIPTION.......8R-1
WIPERS/WASHERS - OPERATION........8R-2
WIPER/WASHER SWITCH -
DESCRIPTION, REAR.................8R-15
WIPER/WASHER SWITCH - DIAGNOSIS
AND TESTING, FRONT.................8R-2
WIPER/WASHER SWITCH - OPERATION,
REAR..............................8R-15
WIRE SPLICING - STANDARD
PROCEDURE.....................8W-01-15
WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL HEATER.......24-112
WIRING - REMOVAL, SUPPLEMENTAL
DIESEL HEATER.....................24-112
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE .....................8W-01-1
WIRING HARNESS - DESCRIPTION......8N-35
WIRING HARNESS - DIAGNOSIS AND
TESTING.........................8W-01-7
WIRING HARNESS - INSTALLATION......8N-36
WIRING HARNESS - OPERATION........8N-35
WIRING HARNESS - REMOVAL.........8N-35
WIRING/TERMINAL, SPECIAL TOOLS . . 8W-01-10
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
.............................9-10,9-86
ZONE - DESCRIPTION, DUAL
............24-1
ZONE - DESCRIPTION, MANUAL THREE
....24-1
ZONE - DESCRIPTION, SINGLE
...........24-1
ZONE - OPERATION, DUAL
..............24-3
ZONE - OPERATION, MANUAL THREE
.....24-3
ZONE ATC - OPERATION, THREE
.........24-3
ZONE ATC - OPERATION, TWO
.........24-106
36 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com