ad blue CHRYSLER VOYAGER 2003 Service Manual

TERMINOLOGY
This is a list of terms and definitions used in the
wiring diagrams.
LHD.................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmissions-Front Wheel Drive
MTX . . . Manual Transmissions-Front Wheel Drive
AT....Automatic Transmissions-Rear Wheel Drive
MT .....Manual Transmissions-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC..........Double Over Head Cam Engine
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except Built-Up-Export........ Vehicles Built For
Sale In North America
DESCRIPTION - CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies the main circuit, part of the main
circuit, gage of wire, and color (Fig. 4).
WIRE COLOR CODE CHART
COLOR CODE COLOR
BL BLUE
BK BLACK
BR BROWN
DB DARK BLUE
DG DARK GREEN
GY GRAY
LB LIGHT BLUE
LG LIGHT GREEN
OR ORANGE
PK PINK
RD RED
TN TAN
VT VIOLET
WT WHITE
YL YELLOW
* WITH TRACER
Fig. 4 WIRE CODE IDENTIFICATION
1 - COLOR OF WIRE (LIGHT BLUE WITH YELLOW TRACER
2 - GAGE OF WIRE (18 GAGE)
3 - PART OF MAIN CIRCUIT (VARIES DEPENDING ON
EQUIPMENT)
4 - MAIN CIRCUIT IDENTIFICATION
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-5
WIRING DIAGRAM INFORMATION (Continued)
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A/C-HEATER CONTROL C2 (MTC) - BLACK/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1- -
2 C75 12DB/GY BLOWER MOTOR HIGH DRIVER
3 C74 12DB/WT BLOWER MOTOR M3 DRIVER
4 Z134 12BK/OR (LHD EXPORT) GROUND
4 Z134 12BK/LG (EXCEPT LHD EXPORT) GROUND
5 C71 16DB/BR BLOWER MOTOR LOW DRIVER
6- -
7- -
8- -
9 C73 14DB/VT BLOWER MOTOR M2 DRIVER
10 C72 16DB/OR BLOWER MOTOR M1 DRIVER
ACCELERATOR PEDAL POSITION SENSOR (DIESEL) - 10 WAY
CAV CIRCUIT FUNCTION
A- -
B- -
C- -
D K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
E K151 20WT LOW IDLE POSITION SWITCH SENSE
F- -
G- -
H K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
J K167 20BR/YL ACCELERATOR PEDAL POSITION SENSOR GROUND
K F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
ADJUSTABLE PEDALS MODULE (EXCEPT EXPORT)-4WAY
CAV CIRCUIT FUNCTION
1 A128 18RD/OR ADJUSTABLE PEDALS RELAY OUTPUT
2 Z146 18BK/YL GROUND
3 Q102 18OR/LB ADJUSTABLE PEDALS SWITCH SENSE
4 Q103 18OR/LG ADJUSTABLE PEDALS SWITCH GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-7
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C308 - BLUE (BODY SIDE)
CAV CIRCUIT
1 Z825 14BK/WT (POWER SLIDING
DOOR)
1 Z77 22BK/GY (MANUAL SLIDING DOOR)
2 P32 20TN/VT
3 G77 22VT/GY
4 P5 20TN/OR
5-
6-
7 G151 22VT/BR (POWER SLIDING
DOOR)
8 D25 20WT/VT (POWER SLIDING DOOR)
8 D25 20WT/VT (POWER SLIDING DOOR
AND SIDE AIRBAG)
9-
10 A113 12WT/RD (POWER SLIDING
DOOR)
C308 - BLUE (LEFT DOOR WIRE TRACK
ASSEMBLY SIDE)
CAV CIRCUIT
1 Z825 14BK (POWER SLIDING DOOR)
1 Z76 20BK (MANUAL SLIDING DOOR)
2 P34 20BK/TN
3 G77 20BK/DG
4 P38 20BK/DB
5-
6-
7 G151 20BK/GY (POWER SLIDING
DOOR)
8 D25 20BK/VT (POWER SLIDING DOOR)
9-
10 A113 14BK/RD (POWER SLIDING
DOOR)
C309 - GREEN (BODY SIDE)
CAV CIRCUIT
1 Z824 14BK/WT (POWER SLIDING
DOOR)
1 Z76 20BK/YL (MANUAL SLIDING DOOR)
2 P34 20TN/LB
3 G76 20VT/YL
4 P38 20TN/DB
5-
6-
7 G152 22VT/GY (POWER SLIDING
DOOR)
8 D25 20WT/VT (POWER SLIDING DOOR)
8 D25 20WT/VT (POWER SLIDING DOOR
AND SIDE AIRBAG)
9-
10 A113 12WT/RD (POWER SLIDING
DOOR)
8W - 80 - 36 8W-80 CONNECTOR PIN-OUTSRS
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ENGINE CONTROL MODULE C2 (DIESEL) - BLACK 40 WAY
CAV CIRCUIT FUNCTION
82 - -
83 - -
84 - -
85 - -
86 - -
87 - -
88 K35 20GY/YL EGR SOLENOID CONTROL
89 K35 20GY/YL EGR SOLENOID CONTROL
90 - -
91 - -
92 - -
93 - -
94 - -
95 - -
96 - -
97 - -
98 - -
99 - -
ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY
CAV CIRCUIT FUNCTION
1 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
ENGINE COOLANT TEMP SENSOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K900 18DB/DG SENSOR GROUND
2 K2 18VT/OR (3.3L/3.8L) ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
2 K2 18VT/OR (2.4L) ECT SIGNAL
RS8W-80 CONNECTOR PIN-OUTS8W-80-65
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INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 16DB/VT (GAS) RADIATOR FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 16WT/TN (EXPORT) RIGHT FRONT TURN SIGNAL DRIVER
3 L60 16WT/TN (EXCEPT EXPORT) RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 16WT/LG LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 18BK/OR (2.4L EATX) GROUND
1 Z115 20BK/OR (3.3L/3.8L EATX) GROUND
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
2 F1 18PK/WT (GAS EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (2.4L/DIESEL MTX) TRS REVERSE SENSE
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
6 F202 18PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL (GAS) A/C COMPRESSOR CLUTCH RELAY OUTPUT
7 C3 18DB/YL (DIESEL) A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
10 A104 18YL/RD (3.3L/3.8L EATX) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 18WT/VT (GAS) PCI BUS
13 D25 20WT/VT (DIESEL) PCI BUS
14 T752 18DG/OR (2.4L) STARTER RELAY CONTROL
14 T752 18DG/OR (3.3L/3.8L) STARTER MOTOR RELAY CONTROL
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 18BR/WT (GAS) AUTOMATIC SHUT DOWN RELAY CONTROL
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
17 F202 18PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
17 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (3.3L/3.8L) RADIATOR FAN RELAY CONTROL
18 K173 18BR/WT (2.4L) RAD FAN RELAY CONTROL
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
20 A109 18OR/RD (GAS) FUSED B(+)
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSRS
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INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (2.4L EXCEPT EXPORT/
3.3L/3.8L/ABS)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (GAS) AUTOMATIC SHUT DOWN RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
4 F500 16DG/PK (EATX) FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ANTILOCK BRAKES) PCI BUS
6 D25 18WT/VT (3.3L/3.8L) PCI BUS
7 A107 12TN/RD (ANTILOCK BRAKES) FUSED B(+)
8 A111 12DG/RD (ANTILOCK BRAKES) FUSED B(+)
9 A710 14RD/BR B(+) (HAZARD FEED)
10 - -
INTEGRATED POWER MODULE C5 - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
INTEGRATED POWER MODULE C6 - NATURAL 10 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 Z117 16BK/WT GROUND
3 Z118 16BK/YL GROUND
4 A110 12OR/RD (POWER SEAT) FUSED B(+)
5- -
6- -
7 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
8 F307 16LB/PK (BATTERY POSITION) FUSED B(+)
8 F307 18LB/PK (ACCESSORY RELAY
POSITION)FUSED ACCESSORY RELAY OUTPUT
9 A113 12WT/RD (POWER SLIDING
DOOR)FUSED B(+)
10 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-77
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LIFTGATE CINCH/RELEASE MOTOR (POWER LIFTGATE) - BLUE 7 WAY
CAV CIRCUIT FUNCTION
1 Z78 20BK/OR GROUND
2 G78 20VT/OR LIFTGATE AJAR SWITCH SENSE
3 Q60 20OR/YL LIFTGATE PAWL SWITCH SENSE
4 Z245 18BK/GY GROUND
5 Q85 18TN/WT LIFTGATE LATCH RELEASE DRIVER
6 Q84 18TN/GY LIFTGATE LATCH CINCH DRIVER
7 Q83 18OR/GY LIFTGATE LATCH CLUTCH DRIVER
LIFTGATE CYLINDER LOCK SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z465 20BK/GY GROUND
2 G165 20VT/GY LIFTGATE CYLINDER LOCK SWITCH MUX
LIFTGATE LEFT PINCH SENSOR (POWER LIFTGATE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q77 20OR/DB RIGHT PINCH SENSOR SIGNAL
2 Q76 20OR/LB PINCH SENSOR SIGNAL
LIFTGATE RIGHT PINCH SENSOR (POWER LIFTGATE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q77 20OR/DB RIGHT PINCH SENSOR SIGNAL
2 Z78 20BK/OR GROUND
LOW NOTE HORN - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z298 18BK/DB GROUND
2 X2 18DG/OR HORN RELAY OUTPUT
8W - 80 - 92 8W-80 CONNECTOR PIN-OUTSRS
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PASSENGER BLEND DOOR ACTUATOR (MTC) - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C34 20DB/LB (LHD) COMMON DOOR DRIVER (B)
1 C33 20LB/BR (RHD) PASSENGER BLEND DOOR DRIVER (A)
2 C33 20LB/BR (LHD) PASSENGER BLEND DOOR DRIVER (A)
2 C34 20DB/LB (RHD) COMMON DOOR DRIVER (B)
PASSENGER DOOR COURTESY LAMP - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z322 20BK/BR (LHD) GROUND
1 Z321 20BK/BR (RHD) GROUND
2- -
3 M21 20YL/BR COURTESY LAMPS DRIVER
PASSENGER DOOR LOCK SWITCH - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK (POWER WINDOWS) FUSED WINDOW CIRCUIT BREAKER OUTPUT
1 F304 16WT/PK (EXCEPT POWER
WINDOWS)FUSED ACCESSORY RELAY OUTPUT
2 G160 20VT/LG (LHD) RIGHT DOOR LOCK SWITCH MUX
2 G161 20VT/DG (RHD) LEFT DOOR LOCK SWITCH MUX
3 Z460 20BK/LG (LHD) GROUND
3 Z461 20BK/DG (RHD) GROUND
PASSENGER FOLDING MIRROR RELAY (EXPORT) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 A108 20LG/RD FUSED B(+)
5 P164 18LG/DB PASSENGER FOLDING MIRROR RELAY INPUT
6 P162 18LG/DG PASSENGER FOLDING MIRROR RELAY CONTROL
7- -
8 P160 18TN/LG PASSENGER FOLDING MIRROR RELAY OUTPUT
9- -
8W - 80 - 98 8W-80 CONNECTOR PIN-OUTSRS
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RADIATOR FAN RELAY (GAS) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A112 12OR/RD FUSED B(+)
2 N23 12DB/DG RADIATOR FAN RELAY OUTPUT
3 Z723 18BK/DG GROUND
4 N173 16DB/VT (3.3L/3.8L) RADIATOR FAN RELAY CONTROL
4 K173 18BR/VT (2.4L) RAD FAN RELAY CONTROL
RADIATOR FAN RELAY NO. 1 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 N201 12DB/LG RADIATOR FAN RELAY NO. 1 OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N210 18DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
7- -
8 A201 12RD/LG FUSED B(+)
9- -
RADIATOR FAN RELAY NO. 2 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON
OUTPUT
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5- -
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 A112 12OR/RD FUSED B(+)
9- -
8W - 80 - 112 8W-80 CONNECTOR PIN-OUTSRS
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RADIATOR FAN RELAY NO. 3 (DIESEL) - BLUE 9 WAY
CAV CIRCUIT FUNCTION
1- -
2 Z823 12BK GROUND
3- -
4 K342 16BR/WT ECM/PCM RELAY OUTPUT
5 N112 12DB/OR RADIATOR FAN RELAY NO. 2 AND NO. 3 COMMON
OUTPUT
6 N122 18DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
7- -
8 N202 12DB/OR RADIATOR FAN NO. 1 CONTROL
9- -
RADIO C1 - 22 WAY
CAV CIRCUIT FUNCTION
1 A114 16GY/RD FUSED B(+) (I.O.D.)
2 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
3 E14 20OR/TN PANEL LAMPS DRIVER
4- -
5- -
6- -
7 X54 20GY (HIGHLINE) RIGHT FRONT SPEAKER (+)
7 X154 20GY/YL (LOWLINE) RIGHT INSTRUMENT PANEL SPEAKER (+)
8 X156 20GY/LB (LOWLINE) RIGHT INSTRUMENT PANEL SPEAKER (-)
8 X56 20GY/BR (HIGHLINE) RIGHT FRONT SPEAKER (-)
9 X55 20DG/BR (HIGHLINE) LEFT FRONT SPEAKER (-)
9 X155 20DG/LB (LOWLINE) LEFT INSTRUMENT PANEL SPEAKER (-)
10 X153 20DG/YL (LOWLINE) LEFT INSTRUMENT PANEL SPEAKER (+)
10 X53 20DG (HIGHLINE) LEFT FRONT SPEAKER (+)
11 Z514 16BK/LG GROUND
12 A114 16GY/RD FUSED B(+) (I.O.D.)
13 X60 20GY/YL RADIO 12 VOLT OUTPUT
14 D25 20WT/VT PCI BUS
15 - -
16 - -
17 - -
18 X51 22DG/DB LEFT REAR SPEAKER (+)
19 X57 22DG/OR LEFT REAR SPEAKER (-)
20 X58 22GY/OR RIGHT REAR SPEAKER (-)
21 X52 22GY/DB RIGHT REAR SPEAKER (+)
22 Z515 16BK GROUND
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 113
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