Power steering CHRYSLER VOYAGER 2004 Owners Manual

CHRYSLER VOYAGER 2004 Owners Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Owners Manual

Page 1441 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (3) Install cover and tighten screws to 12 N´m (105
in. lbs.).
(4) If removed, install the oil pressure relief valve.
(Refer to 9 - ENGINE/LUBRICATION/OIL PRES-
SURE RELIEF VALVE - INSTALLATION)
INST

Page 1442 of 2585

CHRYSLER VOYAGER 2004 Owners Manual DIAGNOSIS AND TESTING - INTAKE
MANIFOLD LEAKS
An intake manifold air leak is characterized by
lower than normal manifold vacuum. Also, one or
more cylinders may not be functioning.
WARNING: USE EXTREM

Page 1443 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (7) Disconnect the manifold absolute pressure
(MAP) sensor electrical connector.
(8) Disconnect the vapor purge vacuum hose from
throttle body.
(9) Disconnect the PCV hose (Fig. 114).
(10) Remove the

Page 1445 of 2585

CHRYSLER VOYAGER 2004 Owners Manual CAUTION: The special screws used for attaching
the EGR tube and power steering reservoir to the
manifold must be installed slowly using hand tools
only. This requirement is to prevent the melting of
m

Page 1447 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (11) Fill the cooling system. (Refer to 7 - COOL-
ING - STANDARD PROCEDURE)
EXHAUST MANIFOLD - RIGHT
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove the wiper module. (Refer to 8 - ELEC-
TRI

Page 1448 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (12) Lower vehicle and remove the power steering
pump support strut upper bolt (Fig. 125).
(13) Remove bolts attaching exhaust manifold to
cylinder head and remove manifold (Fig. 127).
(14) Inspect an

Page 1452 of 2585

CHRYSLER VOYAGER 2004 Owners Manual (17) Remove the water pump for cover removal
clearance. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - REMOVAL)
(18) Remove the bolt attaching the power steering
pump support strut to the front cover (Fig.

Page 1504 of 2585

CHRYSLER VOYAGER 2004 Owners Manual SPECIFICATIONS - TORQUE
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Front Cradle Crossmember to Fram Rail Attaching Bolts (4) 163 120 Ð
Reinforcement Plate to Crossmember Attaching Bolt Size M14 (9) 153 113

Page 1505 of 2585

CHRYSLER VOYAGER 2004 Owners Manual REMOVAL
The front cradle crossmember must be installed in
the design location to achieve proper front end sus-
pension alignment. If the cradle crossmember is
removed without applying reference marks

Page 1529 of 2585

CHRYSLER VOYAGER 2004 Owners Manual ²Instrument Panel
²Body Control Module
²Air Bag System Diagnostic Module
²Full ATC Display Head (if equipped)
²ABS Module
²Transmission Control Module
²Powertrain Control Module
²Travel Module