clock CHRYSLER VOYAGER 2004 User Guide

CHRYSLER VOYAGER 2004 User Guide VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 User Guide

Page 309 of 2585

CHRYSLER VOYAGER 2004 User Guide (10) Assemble the park brake cables onto the park
brake cable equalizer (Fig. 97). (11) Lower vehicle and apply the park brake pedal
1 time. This will seat the parking brake cables.
INSTALLATION - PAR

Page 329 of 2585

CHRYSLER VOYAGER 2004 User Guide (2) Install clutch release bearing to lever. Apply
grease to interface points. Make sure release bearing
retainers engage lever pocket as shown in (Fig. 10).
(3) Apply grease to pivot ball, and on rel

Page 330 of 2585

CHRYSLER VOYAGER 2004 User Guide INSTALLATION
(1) Carefully route master cylinder plumbing into
engine compartment as removed and position master
cylinder to dash panel hole.
(2) Rotate master cylinder 45É clockwise, insert
into das

Page 331 of 2585

CHRYSLER VOYAGER 2004 User Guide (10) Using Tool 6638A, disconnect clutch master
cylinder ªquick connectº fitting (Fig. 17). Disengage
plumbing retainer from body stud.
(11) Remove master cylinder reservoir-to-strut
tower nuts (Fig

Page 332 of 2585

CHRYSLER VOYAGER 2004 User Guide MODULAR CLUTCH ASSY -
2.4L GAS
REMOVAL
(1) Remove transaxle from vehicle. (Refer to 21 -
TRANSMISSION/TRANSAXLE/MANUAL -
REMOVAL)
(2) Remove modular clutch assembly from input
shaft (Fig. 19).
INSTALL

Page 334 of 2585

CHRYSLER VOYAGER 2004 User Guide CLUTCH PEDAL INTERLOCK
SWITCH
REMOVAL
LHD
(1) Disconnect battery negative cable.
(2) Remove instrument panel lower silencer (Fig.
23).
(3) Remove knee bolster (Fig. 24).
(4) Disconnect interlock switc

Page 335 of 2585

CHRYSLER VOYAGER 2004 User Guide INSTALLATION
LHD
(1) Install interlock switch into pedal bracket hole,
and secure harness with retainer as shown in (Fig.
28). Make sure switch wing tabs are fully expanded.
(2) Connect interlock swit

Page 346 of 2585

CHRYSLER VOYAGER 2004 User Guide (3) Position a wrench on the belt tensioner lug
(Fig. 2).
(4) Release belt tension by rotating the tensioner
clockwise (Fig. 2).
(5) Remove belt.
(1) Carefully return tensioner to its relaxed posi-
ti

Page 347 of 2585

CHRYSLER VOYAGER 2004 User Guide INSTALLATION
GENERATOR AND AIR CONDITIONING BELT
(1) Install belt onto all pulleys except for the
crankshaft (Fig. 5).
(2) Rotate belt tensioner clockwise until belt can
be installed onto the cranksha

Page 348 of 2585

CHRYSLER VOYAGER 2004 User Guide DRIVE BELTS - 3.3/3.8L
REMOVAL
(1) Raise vehicle on hoist.
(2) Remove the drive belt shield (Fig. 7).
WARNING: DO NOT ALLOW DRIVE BELT TEN-
SIONER TO SNAP BACK, AS DAMAGE TO TEN-
SIONER AND/OR PERSONA
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