CHRYSLER VOYAGER 2004 Service Manual

VALVE (HEIGHT SENSING) -
DESCRIPTION, PROPORTIONING....5-48,5s-51
VALVE (HEIGHT SENSING) - DIAGNOSIS
AND TESTING, PROPORTIONING....5-49,5s-52
VALVE (HEIGHT SENSING) -
INSTALLATION, PROPORTIONING....5-51,5s-53
VALVE (HEIGHT SENSING) - OPERATION,
PROPORTIONING.................5-48,5s-51
VALVE (HEIGHT SENSING) - REMOVAL,
PROPORTIONING.................5-50,5s-53
VALVE SEATS - STANDARD PROCEDURE,
REFACING VALVES...............9-104,9s-21
VALVE SPRINGS - DESCRIPTION . . . 9-106,9s-23
VALVE SPRINGS - OPERATION.....9-106,9s-23
VALVE STEM SEALS - DESCRIPTION.....9-111,
9s-29
VALVE STEM SEALS - INSTALLATION....9-112,
9s-29
VALVE STEM SEALS - REMOVAL . . . 9-112,9s-29
VALVE TIMING VERIFICATION -
STANDARD PROCEDURE...............9-153
VALVES - OPERATION, HYDRAULIC
CIRCUITS............................5-83
VALVES & SEATS - CLEANING,
INTAKE/EXHAUST...........9-105,9-32,9s-22
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST...........9-104,9-32,9s-21
VALVES & SEATS - INSPECTION,
INTAKE/EXHAUST...............9-105,9s-22
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST...............9-106,9s-23
VALVES & SEATS - OPERATION,
INTAKE/EXHAUST.................9-104,9s-21
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST...............9-105,9s-22
VALVES AND VALVE SEATS - STANDARD
PROCEDURE, REFACING..........9-104,9s-21
VANITY LAMP - INSTALLATION.........8L-24
VANITY LAMP - REMOVAL.............8L-24
VAPOR CANISTER - DESCRIPTION.......25-18
VAPOR CANISTER - OPERATION.........25-18
VARIABLE BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC.............5-75
VARIABLE BRAKE PROPORTIONING -
OPERATION, ELECTRONIC...............5-77
VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-5
VECI LABEL - DESCRIPTION..........Intro.-11
VEHICLE CERTIFICATION LABEL -
DESCRIPTION.....................Intro.-11
VEHICLE DOES NOT FILL - DIAGNOSIS
AND TESTING.......................25-16
VEHICLE EMISSION CONTROL
INFORMATION LABEL - DESCRIPTION.....25-1
VEHICLE IDENTIFICATION -
DESCRIPTION........................23-1
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-9
VEHICLE INFO CENTER - DESCRIPTION,
ELECTRONIC........................8M-6
VEHICLE INFO CENTER - INSTALLATION,
ELECTRONIC........................8M-9
VEHICLE INFO CENTER - OPERATION,
ELECTRONIC........................8M-7
VEHICLE INFO CENTER - REMOVAL,
ELECTRONIC........................8M-9
VEHICLE INFORMATION CENTER -
DIAGNOSIS AND TESTING,
ELECTRONIC........................8M-7
VEHICLE INFORMATION CENTER
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC.............8M-7
VEHICLE SPEED SENSOR -
INSTALLATION......................21-115
VEHICLE SPEED SENSOR - REMOVAL . . . 21-115
VEHICLE THEFT SECURITY -
DESCRIPTION........................8Q-1
VEHICLE THEFT SECURITY - OPERATION . . 8Q-1
VEHICLE THEFT SECURITY SYSTEM -
DIAGNOSIS AND TESTING..............8Q-3
VENT WINDOW MOTOR - DIAGNOSIS
AND TESTING
.......................8N-63
VENT WINDOW MOTOR - INSTALLATION
. . 8N-64
VENT WINDOW MOTOR - REMOVAL
.....8N-63
VERIFICATION - STANDARD
PROCEDURE, VALVE TIMING
...........9-153
VIBRATION - DIAGNOSIS AND TESTING,
TIRE AND WHEEL
.....................22-1VIBRATION DAMPER - INSTALLATION....9-130,
9-47
VIBRATION DAMPER - REMOVAL....9-130,9-47
VIDEO SCREEN - DESCRIPTION.........8A-16
VIDEO SCREEN - INSTALLATION........8A-16
VIDEO SCREEN - OPERATION...........8A-16
VIDEO SCREEN - REMOVAL............8A-16
VIEW MIRROR - INSTALLATION, REAR . . . 23-81
VIEW MIRROR - INSTALLATION, SIDE....23-59
VIEW MIRROR - REMOVAL, REAR.......23-81
VIEW MIRROR - REMOVAL, SIDE........23-59
VIEW MIRROR GLASS - INSTALLATION,
SIDE..............................23-59
VIEW MIRROR GLASS - REMOVAL, SIDE . . 23-59
VISCOUS COUPLER - DESCRIPTION.......3-41
VISCOUS COUPLER - OPERATION........3-42
VISOR - INSTALLATION, SUN...........23-82
VISOR - REMOVAL, SUN...............23-82
VISOR SUPPORT - INSTALLATION, SUN . . . 23-83
VISOR SUPPORT - REMOVAL, SUN......23-83
VOLT SUPPLY - PCM OUTPUT -
OPERATION, 5.......................8E-15
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION . . . 8F-27,
8F-29
VOLTAGE REGULATOR - OPERATION.....8F-27,
8F-29
VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-13
VTSS/SKIS INDICATOR LAMP -
DESCRIPTION........................8Q-7
VTSS/SKIS INDICATOR LAMP -
OPERATION..........................8Q-8
WARNING - A/C SYSTEM..............24-65
WARNING - ENGINE COOLING SYSTEM . . . 24-65
WARNING - INSTALLATION............23-109
WARNING - INSTALLATION.............19-13
WARNING - REMOVAL...............23-108
WARNING - REMOVAL................19-12
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - WARNINGS AND CAUTIONS . . 19-10,
19-27
WARNING - WINDSHIELD SAFETY
PRECAUTIONS......................23-108
WARNING, CHIME/BUZZER..............8B-1
WARNING, DESCRIPTION............5-4,5s-3
WARNING, DESCRIPTION..............19-37
WARNING, LAMPS/LIGHTING -
EXTERIOR...........................8L-3
WARNING, RESTRAINTS................8O-2
WARNINGS AND CAUTIONS, WARNING . . 19-10,
19-27
WARNINGS, GENERAL..............8W-01-7
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-12
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-12
WASHER HOSES - INSTALLATION.......8R-13
WASHER HOSES - REMOVAL...........8R-13
WASHER PUMP MOTOR -
INSTALLATION, FRONT.................8R-8
WASHER PUMP MOTOR -
INSTALLATION, REAR.................8R-10
WASHER PUMP MOTOR - REMOVAL,
FRONT..............................8R-8
WASHER PUMP MOTOR - REMOVAL,
REAR..............................8R-10
WASHER RESERVOIR - INSTALLATION . . . 8R-13
WASHER RESERVOIR - REMOVAL.......8R-13
WASHER SYSTEM - DIAGNOSIS AND
TESTING............................8R-4
WATER CHANNEL - INSTALLATION......23-121
WATER CHANNEL - REMOVAL.........23-121
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-1
WATER PUMP - 2.4L - CLEANING........7-32
WATER PUMP - 2.4L - DESCRIPTION......7-31
WATER PUMP - 2.4L - INSPECTION
.......7-32
WATER PUMP - 2.4L - INSTALLATION
.....7-32
WATER PUMP - 2.4L - REMOVAL
.........7-31
WATER PUMP - 3.3/3.8L - CLEANING
.....7-34
WATER PUMP - 3.3/3.8L - DESCRIPTION
. . . 7-33WATER PUMP - 3.3/3.8L - INSPECTION....7-34
WATER PUMP - 3.3/3.8L -
INSTALLATION........................7-34
WATER PUMP - 3.3/3.8L - REMOVAL......7-33
WATER PUMP INLET TUBE - 2.4L -
DESCRIPTION........................7-35
WATER PUMP INLET TUBE - 2.4L -
INSTALLATION........................7-35
WATER PUMP INLET TUBE - 2.4L -
REMOVAL...........................7-35
WATER PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION........................7-36
WATER PUMP INLET TUBE - 3.3/3.8L -
REMOVAL...........................7-36
WATERSHIELD - INSTALLATION.........23-21
WATERSHIELD - REMOVAL.............23-21
WEAR - STANDARD PROCEDURE,
MEASURING TIMING CHAIN............9-153
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD................22-16,22s-8
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE..................22-16,22s-8
WEATHERSTRIP - INSTALLATION, FRONT
DOOR............................23-114
WEATHERSTRIP - INSTALLATION, FRONT
DOOR GLASS RUN..................23-113
WEATHERSTRIP - INSTALLATION,
SLIDING DOOR.....................23-115
WEATHERSTRIP - REMOVAL, FRONT
DOOR............................23-114
WEATHERSTRIP - REMOVAL, FRONT
DOOR GLASS RUN..................23-113
WEATHERSTRIP - REMOVAL, SLIDING
DOOR............................23-115
WELD LOCATIONS - SPECIFICATIONS . . . 23-166
WHEEL - DESCRIPTION...............22-18
WHEEL - INSPECTION, TONE............5-82
WHEEL - INSTALLATION, STEERING......19-24
WHEEL - REMOVAL, STEERING.........19-23
WHEEL ALIGNMENT - DESCRIPTION......2-47
WHEEL ALIGNMENT - STANDARD
PROCEDURE.........................2-52
WHEEL ALIGNMENT, SPECIFICATIONS.....2-56
WHEEL ASSEMBLY (ALUMINUM WHEEL)
- INSTALLATION, TIRE.................22-8
WHEEL ASSEMBLY (ALUMINUM WHEEL)
- REMOVAL, TIRE.....................22-7
WHEEL ASSEMBLY (STEEL WHEEL) -
INSTALLATION, TIRE...................22-8
WHEEL ASSEMBLY (STEEL WHEEL) -
REMOVAL, TIRE......................22-8
WHEEL BALANCE - STANDARD
PROCEDURE, TIRE....................22-5
WHEEL CARE - CLEANING, ALUMINUM . . . 22-18
WHEEL COVER - DESCRIPTION.........22-19
WHEEL COVER - INSTALLATION.........22-19
WHEEL COVER - REMOVAL............22-19
WHEEL CYLINDERS - INSPECTION . . . 5-57,5s-59
WHEEL CYLINDERS - INSTALLATION . 5-57,5s-60
WHEEL CYLINDERS - REMOVAL.....5-57,5s-59
WHEEL INSPECTION - DIAGNOSIS AND
TESTING...........................22-18
WHEEL MATCH MOUNTING - STANDARD
PROCEDURE, TIRE
....................22-7
WHEEL MOUNTING STUDS - FRONT -
INSTALLATION
.......................22-21
WHEEL MOUNTING STUDS - FRONT -
REMOVAL
..........................22-20
WHEEL MOUNTING STUDS - REAR -
INSTALLATION
.......................22-22
WHEEL MOUNTING STUDS - REAR -
REMOVAL
..........................22-21
WHEEL ROTATION - STANDARD
PROCEDURE, TIRE
....................22-7
WHEEL RUNOUT, SPECIFICATIONS -
TONE
...............................5-79
WHEEL, SPECIFICATIONS
..............22-19
WHEEL SPEED SENSOR - AWD -
INSTALLATION, REAR
..................5-80
WHEEL SPEED SENSOR - AWD -
REMOVAL, REAR
......................5-80
WHEEL SPEED SENSOR - FWD -
INSTALLATION, REAR
..................5-81
WHEEL SPEED SENSOR - FWD -
REMOVAL, REAR
......................5-81
WHEEL SPEED SENSOR -
INSTALLATION, FRONT
.................5-80
38 INDEXRS
Description Group-Page Description Group-Page Description Group-Page

WHEEL SPEED SENSOR - REMOVAL,
FRONT..............................5-79
WHEEL SPEED SENSOR AIR GAP,
SPECIFICATIONS......................5-79
WHEEL VIBRATION - DIAGNOSIS AND
TESTING, TIRE.......................22-1
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT................23-55
WHEELHOUSE SPLASH SHIELD -
REMOVAL, FRONT....................23-55
WIND DEFLECTOR - INSTALLATION.....23-121
WIND DEFLECTOR - REMOVAL.........23-121
WIND NOISE - DIAGNOSIS AND TESTING . . 23-2
WINDOW - INSTALLATION, QUARTER . . . 23-111
WINDOW - REMOVAL, QUARTER.......23-111
WINDOW CRANK - INSTALLATION.......23-21
WINDOW CRANK - REMOVAL...........23-21
WINDOW DEFOGGER RELAY -
DESCRIPTION, REAR..................8G-3
WINDOW DEFOGGER RELAY -
INSTALLATION, REAR..................8G-3
WINDOW DEFOGGER RELAY -
OPERATION, REAR....................8G-3
WINDOW DEFOGGER RELAY -
REMOVAL, REAR.....................8G-3
WINDOW DEFOGGER SWITCH -
DESCRIPTION, REAR..................8G-4
WINDOW DEFOGGER SWITCH -
OPERATION, REAR....................8G-4
WINDOW DEFOGGER SYSTEM -
DIAGNOSIS AND TESTING, REAR.........8G-2
WINDOW MOTOR - DIAGNOSIS AND
TESTING, VENT......................8N-63
WINDOW MOTOR - INSTALLATION, VENT . 8N-64
WINDOW MOTOR - REMOVAL..........8N-64
WINDOW MOTOR - REMOVAL, VENT.....8N-63
WINDOW REGULATOR - MANUAL -
INSTALLATION.......................23-23WINDOW REGULATOR - MANUAL -
REMOVAL..........................23-22
WINDOW REGULATOR - POWER -
INSTALLATION.......................23-22
WINDOW REGULATOR - POWER -
REMOVAL..........................23-22
WINDOW SWITCH - DIAGNOSIS AND
TESTING...........................8N-64
WINDOW SWITCH - INSTALLATION......8N-65
WINDOW SWITCH - REMOVAL..........8N-65
WINDOWS - DESCRIPTION, POWER.....8N-62
WINDOWS - DIAGNOSIS AND TESTING,
POWER............................8N-62
WINDOWS - OPERATION, POWER.......8N-62
WINDSHIELD - DESCRIPTION..........23-108
WINDSHIELD SAFETY PRECAUTIONS,
WARNING.........................23-108
WIPER ARM - INSTALLATION, REAR.....8R-10
WIPER ARM - REMOVAL, REAR.........8R-10
WIPER ARM ALIGNMENT - STANDARD
PROCEDURE, FRONT..................8R-8
WIPER ARMS - INSTALLATION, FRONT....8R-9
WIPER ARMS - REMOVAL, FRONT........8R-9
WIPER BLADES - CLEANING...........8R-14
WIPER BLADES - INSTALLATION........8R-14
WIPER BLADES - REMOVAL............8R-14
WIPER LINKAGE - INSTALLATION.......8R-14
WIPER LINKAGE - REMOVAL...........8R-14
WIPER MODULE - INSTALLATION.........8R-15
WIPER MODULE - REMOVAL...........8R-15
WIPER MOTOR - INSTALLATION, FRONT . . . 8R-9
WIPER MOTOR - INSTALLATION, REAR . . . 8R-11
WIPER MOTOR - REMOVAL, FRONT......8R-9
WIPER MOTOR - REMOVAL, REAR......8R-11
WIPER SYSTEM - DIAGNOSIS AND
TESTING, FRONT.....................8R-2
WIPER SYSTEM - DIAGNOSIS AND
TESTING, REAR......................8R-4WIPERS/WASHERS - DESCRIPTION.......8R-1
WIPERS/WASHERS - OPERATION........8R-1
WIPER/WASHER SWITCH -
DESCRIPTION, REAR.................8R-11
WIPER/WASHER SWITCH - DIAGNOSIS
AND TESTING, FRONT.................8R-2
WIPER/WASHER SWITCH - OPERATION,
REAR..............................8R-11
WIRE SPLICING - STANDARD
PROCEDURE.....................8W-01-15
WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL HEATER.......24-119
WIRING - REMOVAL, SUPPLEMENTAL
DIESEL HEATER.....................24-119
WIRING DIAGRAMS - DESCRIPTION,
HOW TO USE
.....................8W-01-1
WIRING HARNESS - DESCRIPTION
......8N-35
WIRING HARNESS - DIAGNOSIS AND
TESTING
.........................8W-01-7
WIRING HARNESS - INSTALLATION
......8N-36
WIRING HARNESS - OPERATION
........8N-35
WIRING HARNESS - REMOVAL
.........8N-35
WIRING/TERMINAL, SPECIAL TOOLS
. . 8W-01-10
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
.............................9-10,9-86
ZONE - DESCRIPTION, AUTOMATIC
THREE
..............................24-3
ZONE - DESCRIPTION, DUAL
............24-2
ZONE - DESCRIPTION, MANUAL THREE
....24-2
ZONE - DESCRIPTION, SINGLE
............24-2
ZONE - OPERATION, DUAL
..............24-5
ZONE - OPERATION, MANUAL THREE
.....24-5
ZONE - OPERATION, SINGLE
.............24-4
ZONE ATC - OPERATION, THREE
.........24-5
RSINDEX39
Description Group-Page Description Group-Page Description Group-Page

SERVICE MANUAL COMMENTS
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Dealer Code:Retail Customerh
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DaimlerChrysler CorporationAttn. Publications Dept. CIMS 486-02-70
800 Chrysler Drive
Auburn Hills, MI 48326-2757
8