oil pressure CHRYSLER VOYAGER 2004 Owner's Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 464 of 2585
SPECIAL TOOLS
BATTERY SYSTEM SPECIAL TOOLS
BATTERY
DESCRIPTION
There are three different batteries available on this
model. Vehicles equipped with a diesel engine utilize
a spiral wound plate designed battery with recombi-
nation technology. This is a maintenance-free battery
that is capable of delivering more power than a con-
ventional battery. This additional power is required
by a diesel engine during cold cranking. Vehicles
equipped with a gasoline engine utilize a conven-
tional battery. Refer to the following information for
detailed differences and descriptions of these batter-
ies.
SPIRAL PLATE BATTERY - DIESEL ENGINE
Spiral plate technology takes the elements of tradi-
tional batteries - lead and sulfuric acid - to the next
level. By tightly winding layers of spiral grids and
acid-permeated vitreous separators into cells, the
manufacturer has developed a battery with more
power and service life than conventional batteries the
same size. The spiral plate battery is completely, per-
manently sealed. Through gas recombination, hydro-
gen and oxygen within the battery are captured
during normal charging and reunited to form the
water within the electrolyte, eliminating the need to
add distilled water. Therefore, these batteries have non-removable battery vent caps (Fig. 4). Water
can-
not be added to this battery.
The acid inside a spiral plate battery is bound
within the vitreous separators, ending the threat of
acid leaks. This feature allows the battery to be
installed in any position anywhere in the vehicle. Spiral plate technology is the process by which the
plates holding the active material in the battery are
wound tightly in coils instead of hanging flat, like
conventional batteries. This design has a lower inter-
nal resistance and also increases the active material
surface area.
WARNING: NEVER EXCEED 14.4 VOLTS WHEN
CHARGING A SPIRAL PLATE BATTERY. PERSONAL
INJURY AND/OR BATTERY DAMAGE MAY RESULT.
Due to the maintanance-free design, distilled water
cannot be added to this battery. Therefore, if more
than 14.4 volts are used during the spiral plate bat-
tery charging process, water vapor can be exhausted
through the pressure-sensitive battery vents and lost
for good. This can permanently damage the spiral
plate battery. Never exceed 14.4 volts when charging
a spiral plate battery. Personal injury and/or battery
damage may result.
CONVENTIONAL BATTERY - GASOLINE ENGINE
Low-maintenance batteries are used on export
vehicles equipped with a gasoline engine, these bat-
teries have removable battery cell caps (Fig. 5).
Water canbe added to this battery. Under normal
Micro 420 Battery Tester
Fig. 4 MAINTENANCE-FREE DIESEL ENGINE
BATTERY
RS BATTERY SYSTEM8Fs-7
BATTERY SYSTEM (Continued)
Page 498 of 2585
REAR WINDOW DEFOGGER
RELAY
DESCRIPTION
The rear window defogger relay (Fig. 3) is a Inter-
national Standards Organization (ISO)-type relay.
Relays conforming to the ISO specifications have
common physical dimensions, current capacities, ter-
minal patterns, and terminal functions. The rear
window defogger relay is a electromechanical device
that switches battery current through a fuse in the
integrated power module (IPM) to the rear window
defogger grid and switches battery current through a
positive thermal coefficient (PTC) in the IMP to the
outside mirror heating grids. The relay is energized
when the relay coil is provided a ground path by the
rear window defogger relay control in the front con-
trol module (FCM).
The rear window defogger relay is located in the
IPM in the engine compartment. See the fuse and
relay layout map on the inner surface of the IPM
cover for rear window defogger relay identification
and location.
The rear window defogger relay cannot be adjusted
or repaired and, if damaged or faulty, it must be
replaced.
OPERATION
The ISO relay consists of an electromagnetic coil, a
resistor or diode, and three (two fixed and one mov-
able) electrical contacts. The movable (common feed)
relay contact is held against one of the fixed contacts
(normally closed) by spring pressure. When the elec-
tromagnetic coil is energized, it draws the movablecontact away from the normally closed fixed contact,
and holds it against the other (normally open) fixed
contact.
When the electromagnetic coil is de-energized,
spring pressure returns the movable contact to the
normally closed position. The resistor is connected in
parallel with the electromagnetic coil in the relay,
and helps to dissipate voltage spikes that are pro-
duced when the coil is de-energized.
Refer to the appropriate wiring information for
diagnosis and testing of the ISO relay and for com-
plete rear window defogger system wiring diagrams.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Integrated Power
Module (IPM) (Fig. 4).
(3) Refer to the fuse and relay layout map molded
into the inner surface of the IPM cover for rear win-
dow defogger relay identification and location.
(4) Remove the rear window defogger relay from
the IPM.
INSTALLATION
(1) Refer to the fuse and relay layout map molded
into the inner surface of the Integrated Power Mod-
ule (IPM) cover for rear window defogger relay iden-
tification and location.
Fig. 3 Rear Window Defogger Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 4 Integrated Power Module
1 - BATTERY THERMAL GUARD
2 - INTEGRATED POWER MODULE (IPM)
3 - FRONT CONTROL MODULE
RSHEATED GLASS8G-3
Page 526 of 2585
INSTRUMENT CLUSTER
TABLE OF CONTENTS
page page
INSTRUMENT CLUSTER
DESCRIPTION..........................1
OPERATION............................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - SELF-
DIAGNOSTICS.........................2
DIAGNOSIS AND TESTING - CLUSTER
DIAGNOSIS...........................2REMOVAL.............................10
INSTALLATION.........................10
CLUSTER LENS
REMOVAL.............................10
INSTALLATION.........................10
INSTRUMENT CLUSTER
DESCRIPTION
The instrumentation gauges are contained in a
subdial assembly within the instrument cluster. The
individual gauges are not serviceable. If one of the
cluster gauges becomes faulty, the entire cluster
would require replacement.
The Mechanical Instrument Cluster (MIC) with a
tachometer is equipped with a electronic vacuum flu-
orescent transmission range indicator (PRND3L),
odometer, and trip odometer display.
The MIC without a tachometer is equipped with a
Light Emitting Diode (LED) transmission range indi-
cator (PRND3L) and a vacuum fluorescent odometer
display.
The MIC is equipped with the following warning
lamps.
²Lift Gate Ajar
²Low Fuel Level
²Low Windshield Washer Fluid Level
²Cruise
²Battery Voltage
²Fasten Seat Belt
²Door Ajar
²Coolant Temperature
²Anti-Lock Brake
²Brake
²Oil Pressure
²MIL (Malfunction Indicator Lamp)
²VTSS/SKIS Indicator
²Airbag
²Traction Control
²Autostick
The MIC without a tachometer also has the follow-
ing warning lamps:
²Turns Signals
²High Beam
WATER IN FUEL LAMP - EXPORT
The Water In Fuel Lamp is located in the message
center. When moisture is found within the fuel sys-
tem, the sensor sends a message via the PCI data
bus to the instrument cluster. The MIC illuminates
the bulb in the message center, The sensor is located
underneath the vehicle, directly above the rear axle.
The sensor is housed within the fuel filter/water sep-
arator assembly cover. The sensor is not serviced sep-
arately. If found defective, the entire assembly cover
must be replaced.
OPERATION
Refer to the vehicle Owner's Manual for operation
instructions and conditions for the Instrument Clus-
ter Gauges.
WATER IN FUEL LAMP - EXPORT
The Water In Fuel Sensor is a resistive type
switch. It is calibrated to sense the different resis-
tance between diesel fuel and water. When water
enters the fuel system, it is caught in the bottom of
the fuel filter/water separator assembly, where the
sensor is located. Water has less resistance than die-
sel fuel. The sensor then sends a PCI data bus mes-
sage to the instrument cluster to illuminate the
lamp.
If the lamp is inoperative, perform the self diag-
nostic test on the instrument cluster to check the
lamp operation before continuing diagnosis.
RSINSTRUMENT CLUSTER8J-1
Page 722 of 2585
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Module............... 8W-30
Adjustable Pedals Motor................ 8W-30
Adjustable Pedals Relay................ 8W-30
Adjustable Pedals Sensor............... 8W-30
Adjustable Pedals Switch............... 8W-30
Airbags............................. 8W-43
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-49
Antenna............................ 8W-47
ATC Remote Sensor.................... 8W-42
Auto Shut Down Relay................. 8W-30
Auto Temp Control.................... 8W-42
Automatic Day/Night Mirror............. 8W-49
B-Pillar Switches...................... 8W-61
Back-Up Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-20
Blend Door Actuators.................. 8W-42
Blower Motors........................ 8W-42
Blower Motor Relays................... 8W-42
Blower Motor Resistor.................. 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Fluid Level Switch............... 8W-40
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors.................. 8W-61
Clockspring................. 8W-33, 41, 43, 47
Clutch Pedal Interlock Switch......... 8W-10, 30
Clutch Pedal Upstop Switch............. 8W-30
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Defogger Relay....................... 8W-48
Door Ajar Switches.................... 8W-39
Door Courtesy Lamps.................. 8W-44
Door Lock Switches.................... 8W-61
Dosing Pump......................... 8W-30Component Page
DVD Screen.......................... 8W-47
DVD/CD Changer..................... 8W-47
ECM/PCM Relay...................... 8W-30
EGR Solenoid........................ 8W-30
Electronic Control Unit................. 8W-64
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp................... 8W-44
Floor Console Power Outlet.............. 8W-41
Fog Lamps.......................... 8W-50
Folding Mirror Relay................... 8W-62
Front Blower Module.................. 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay................. 8W-50
Front Reading Lamps/Switch............ 8W-44
Front Wiper High/Low Relay............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................ 8W-10
Fuses............................... 8W-10
Generator........................... 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch..................... 8W-50
Headlamp Washer Pump Motor.......... 8W-53
Headlamp Washer Relay................ 8W-53
Headlamps.......................... 8W-50
Heated Seat Backs.................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules.................. 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Hood Ajar Switch..................... 8W-39
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
RS8W-02 COMPONENT INDEX8W-02-1
Page 725 of 2585
Component Page
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-68
Integrated Power Module....... 8W-10-3, 4, 5, 13,
15, 16, 17, 18, 19, 20, 21,
22, 23, 24, 25, 26, 27, 28,
29, 30, 31, 32, 35, 36, 37,
38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53,
54, 55, 56, 57, 58, 59, 60,
61, 62, 63, 64, 65, 66, 67, 68
Left Door Speaker.................. 8W-10-39
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp................. 8W-10-29, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Rear Speaker.................. 8W-10-39
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module....... 8W-10-53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Low Note Horn..................... 8W-10-35
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror Module.......... 8W-10-50
Message Center.................... 8W-10-52
Name Brand Speaker Relay..... 8W-10-20, 39, 60
Overhead Console................... 8W-10-40
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............... 8W-10-53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module..... 8W-10-18, 21, 22,
36, 41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................... 8W-10-31
Right Door Speaker................. 8W-10-39
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp................ 8W-10-29, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Rear Speaker................. 8W-10-39
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module..... 8W-10-53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Relay........ 8W-10-21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-68
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
Page 834 of 2585
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-24
A/C Compressor Clutch Relay........ 8W-30-4, 24
A/C Pressure Sensor........... 8W-30-14, 19, 31
Accelerator Pedal Position Sensor...... 8W-30-38
Adjustable Pedals Module............ 8W-30-23
Adjustable Pedals Motor.............. 8W-30-23
Adjustable Pedals Relay.............. 8W-30-22
Adjustable Pedals Sensor............. 8W-30-23
Adjustable Pedals Switch............. 8W-30-22
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 12, 15, 17, 20
Battery........... 8W-30-2, 6, 10, 16, 21, 24, 32
Battery Temperature Sensor......... 8W-30-8, 31
Body Control Module.............. 8W-30-5, 25
Boost Pressure Sensor............... 8W-30-31
Brake Lamp Switch............ 8W-30-7, 27, 37
Cabin Heater Assist................. 8W-30-28
Camshaft Position Sensor........... 8W-30-8, 30
Clockspring................... 8W-30-5, 29, 36
Clutch Pedal Interlock Switch.......... 8W-30-4
Clutch Pedal Upstop Switch........... 8W-30-36
Crank Case Ventilation Heater......... 8W-30-25
Crankshaft Position Sensor...... 8W-30-13, 18, 30
Data Link Connector.............. 8W-30-3, 28
Dosing Pump...................... 8W-30-28
ECM/PCM Relay........ 8W-30-24, 26, 30, 32, 34
EGR Solenoid................... 8W-30-16, 34
Engine Control Module . . . 8W-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36, 37, 38
Engine Coolant Temp Sensor.... 8W-30-14, 19, 31
Engine Oil Pressure Sensor........... 8W-30-27
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module...... 8W-30-2, 5, 22, 28, 36
Fuel Heater....................... 8W-30-35
Fuel Heater Relay................ 8W-30-25, 35
Fuel Injector No. 1............ 8W-30-15, 20, 33
Fuel Injector No. 2............ 8W-30-15, 20, 33
Fuel Injector No. 3............ 8W-30-15, 20, 33
Fuel Injector No. 4............ 8W-30-15, 20, 33
Fuel Injector No. 5.................. 8W-30-20
Fuel Injector No. 6.................. 8W-30-20
Fuel Pressure Sensor................ 8W-30-37
Fuel Pressure Solenoid............... 8W-30-26
Fuel Pump Module................ 8W-30-5, 25
Fuel Pump Relay.................... 8W-30-5
Fuse 14........................... 8W-30-22
Fuse 15..................... 8W-30-21, 28, 35
Fuse 16 . . 8W-30-4, 12, 15, 17, 20, 24, 26, 30, 32, 34
Fuse 17.................... 8W-30-2, 5, 25, 35
Fuse 18........................ 8W-30-22, 24
Fuse 26........................... 8W-30-37Component Page
Fuselink.......................... 8W-30-32
G100................... 8W-30-2, 6, 16, 21, 25
G101.............. 8W-30-2, 6, 7, 10, 16, 21, 24
G103....................... 8W-30-24, 25, 28
G200............................. 8W-30-22
G300................... 8W-30-4, 7, 23, 27, 36
G302........................ 8W-30-5, 25, 35
Generator....................... 8W-30-4, 25
Glow Plug No. 1.................... 8W-30-32
Glow Plug No. 2.................... 8W-30-32
Glow Plug No. 3.................... 8W-30-32
Glow Plug No. 4.................... 8W-30-32
Glow Plug Relay.................... 8W-30-32
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-12, 17
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-13, 18
Input Speed Sensor................. 8W-30-21
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 12,
15, 17, 20, 21, 22, 24, 25,
26, 28, 30, 32, 34, 35, 36, 37
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 29
Lift Pump Motor.................... 8W-30-35
Lift Pump Relay.................... 8W-30-35
Manifold Absolute Pressure Sensor . . . 8W-30-14, 19
Mass Air Flow Sensor................ 8W-30-26
Memory Seat/Mirror Module.......... 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Output Speed Sensor................ 8W-30-21
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21
Radiator Fan Relay............... 8W-30-12, 17
Radiator Fan Relay No. 1............. 8W-30-37
Radiator Fan Relay No. 2............. 8W-30-37
Radiator Fan Relay No. 3............. 8W-30-37
Right Speed Control Switch......... 8W-30-5, 29
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 25
Throttle Position Sensor........... 8W-30-13, 18
Transmission Control Relay........... 8W-30-21
Transmission Range Sensor........... 8W-30-11
Transmission Solenoid/Pressure Switch
Assembly..................... 8W-30-11, 21
Vehicle Speed Sensor.............. 8W-30-9, 34
Water In Fuel Sensor................ 8W-30-36
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
Page 902 of 2585
8W-40 INSTRUMENT CLUSTER
Component Page
Airbag Control Module................ 8W-40-2
Body Control Module......... 8W-40-2, 3, 4, 5, 6,
7, 8, 9, 11, 12
Brake Fluid Level Switch.............. 8W-40-9
Clockspring........................ 8W-40-10
Controller Antilock Brake.......... 8W-40-10, 14
Engine Control Module.......... 8W-40-8, 10, 14
Engine Coolant Temp Sensor......... 8W-40-7, 8
Engine Oil Pressure Sensor........... 8W-40-14
Engine Oil Pressure Switch........... 8W-40-14
Front Control Module........ 8W-40-9, 10, 13, 14
Fuel Pump Module................... 8W-40-2
Fuse 24............................ 8W-40-2
G200..................... 8W-40-2, 11, 12, 13
G300.............................. 8W-40-9
Instrument Cluster........ 8W-40-2, 3, 4, 5, 6, 7,
8, 9, 11, 12, 13
Integrated Power Module........ 8W-40-2, 7, 8, 9,
10, 13, 14
Left Front Door Ajar Switch............ 8W-40-3
Left Front Door Lock Motor/Ajar Switch . . 8W-40-3Component Page
Left Sliding Door Control Module........ 8W-40-4
Left Sliding Door Latch Sensing Switch . . . 8W-40-4
Left Sliding Door Lock Motor/Ajar Switch . 8W-40-4
Left Speed Control Switch............ 8W-40-10
Liftgate Ajar Switch.................. 8W-40-3
Liftgate Cinch/Release Motor........... 8W-40-3
Message Center.................. 8W-40-6, 13
Multi-Function Switch................ 8W-40-6
Parking Brake Switch............. 8W-40-11, 12
Powertrain Control Module....... 8W-40-7, 10, 14
Right Front Door Ajar Switch........... 8W-40-3
Right Front Door Lock Motor/Ajar
Switch.......................... 8W-40-3
Right Sliding Door Control Module...... 8W-40-5
Right Sliding Door Latch Sensing Switch . . 8W-40-5
Right Sliding Door Lock Motor/Ajar
Switch.......................... 8W-40-5
Right Speed Control Switch........... 8W-40-10
Traction Control Switch............. 8W-40-7, 8
Vehicle Speed Sensor............... 8W-40-7, 8
Washer Fluid Level Switch............. 8W-40-9
RS8W-40 INSTRUMENT CLUSTER8W-40-1
Page 1097 of 2585
Component Page
C310 (Front Console)................ 8W-80-42
C310 (Front Console)................ 8W-80-42
C311 (3 Zone HVAC)................. 8W-80-42
C311 (3 Zone HVAC)................. 8W-80-43
C312............................. 8W-80-43
C312............................. 8W-80-44
C313 (Rear Console)................. 8W-80-44
C313 (Rear Console)................. 8W-80-44
C314............................. 8W-80-45
C314............................. 8W-80-45
C315 (Power Liftgate)................ 8W-80-46
C315 (Power Liftgate)................ 8W-80-46
C316 (Power Sliding Door)............ 8W-80-46
C316 (Power Sliding Door)............ 8W-80-47
C317 (Power Sliding Door)............ 8W-80-47
C317 (Power Sliding Door)............ 8W-80-47
C318 (Trailer Tow).................. 8W-80-48
C318 (Trailer Tow).................. 8W-80-48
C319 (Trailer Tow).................. 8W-80-48
C319 (Trailer Tow).................. 8W-80-48
C320............................. 8W-80-49
C320............................. 8W-80-49
C321............................. 8W-80-49
C321............................. 8W-80-49
C322 (Memory)..................... 8W-80-49
C322 (Memory)..................... 8W-80-50
C324 (Manual Sliding Door)........... 8W-80-50
C324 (Manual Sliding Door)........... 8W-80-51
C325 (Manual Sliding Door)........... 8W-80-51
C325 (Manual Sliding Door)........... 8W-80-51
C326............................. 8W-80-51
C326............................. 8W-80-52
C327............................. 8W-80-52
C327............................. 8W-80-52
C328 (Sunroof)..................... 8W-80-52
C328 (Sunroof)..................... 8W-80-52
C329 (Diesel)...................... 8W-80-53
C329 (Diesel)...................... 8W-80-53
C330 (Diesel)...................... 8W-80-53
C330 (Diesel)...................... 8W-80-53
C331 (Diesel)...................... 8W-80-54
C331 (Diesel)...................... 8W-80-54
C332 (3 Zone ATC).................. 8W-80-54
C332 (3 Zone ATC).................. 8W-80-54
C333 (Except Export)................ 8W-80-55
C333 (Except Export)................ 8W-80-55
Cabin Heater Assist C1 (Diesel)........ 8W-80-55
Cabin Heater Assist C2 (Diesel)........ 8W-80-55
Camshaft Position Sensor (Diesel)...... 8W-80-56
Camshaft Position Sensor (Gas)........ 8W-80-56
CD Changer....................... 8W-80-56
Center High Mounted Stop Lamp....... 8W-80-56
Clockspring C1..................... 8W-80-57
Clockspring C2..................... 8W-80-57Component Page
Clockspring C3..................... 8W-80-57
Clockspring C4..................... 8W-80-57
Clutch Pedal Interlock Switch (MTX).... 8W-80-57
Clutch Pedal Upstop Switch (Diesel).... 8W-80-58
Controller Antilock Brake............. 8W-80-58
Crank Case Ventilation Heater (Diesel) . . 8W-80-59
Crankshaft Position Sensor (Diesel)..... 8W-80-59
Crankshaft Position Sensor (Gas)....... 8W-80-59
Data Link Connector................ 8W-80-59
Dosing Pump (Diesel)................ 8W-80-60
Driver Airbag Squib 1................ 8W-80-60
Driver Airbag Squib 2................ 8W-80-60
Driver Blend Door Actuator........... 8W-80-60
Driver Door Courtesy Lamp........... 8W-80-61
Driver Door Lock Switch............. 8W-80-61
Driver Heated Seat Back............. 8W-80-61
Driver Heated Seat Cushion........... 8W-80-61
Driver Heated Seat Module C1......... 8W-80-61
Driver Heated Seat Module C2......... 8W-80-62
Driver Heated Seat Module C3......... 8W-80-62
Driver Power Seat Front Riser Motor.... 8W-80-62
Driver Power Seat Front Riser Position
Sensor......................... 8W-80-62
Driver Power Seat Horizontal Motor.... 8W-80-63
Driver Power Seat Horizontal Position
Sensor......................... 8W-80-63
Driver Power Seat Rear Riser Motor.... 8W-80-63
Driver Power Seat Rear Riser Position
Sensor......................... 8W-80-63
Driver Power Seat Recliner Motor...... 8W-80-63
Driver Power Seat Recliner Position
Sensor......................... 8W-80-64
Driver Power Seat Switch............ 8W-80-64
Driver Power Window Motor.......... 8W-80-64
Driver Power Window Switch (LHD Except
Lowline)........................ 8W-80-65
Driver Power Window Switch (LHD
Lowline)........................ 8W-80-65
Driver Power Window Switch (RHD).... 8W-80-65
Driver Seat Belt Switch.............. 8W-80-66
Driver Seat Belt Tensioner............ 8W-80-66
DVD Screen....................... 8W-80-66
DVD/CD Changer C1................ 8W-80-66
DVD/CD Changer C2................ 8W-80-67
DVD/CD Changer C3................ 8W-80-67
EGR Solenoid (3.3L)................. 8W-80-67
EGR Solenoid (Diesel)............... 8W-80-68
Engine Control Module C1 (Diesel)..... 8W-80-68
Engine Control Module C2 (Diesel)..... 8W-80-70
Engine Coolant Temp Sensor (Diesel).... 8W-80-71
Engine Coolant Temp Sensor (Gas)..... 8W-80-71
Engine Oil Pressure Sensor (Diesel)..... 8W-80-71
Engine Oil Pressure Switch (Gas)...... 8W-80-71
EVAP/Purge Solenoid (Gas)........... 8W-80-72
Evaporator Temperature Sensor........ 8W-80-72
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS
Page 1098 of 2585
Component Page
Floor Console Lamp................. 8W-80-72
Floor Console Power Outlet........... 8W-80-72
Front Blower Module C1 (ATC)........ 8W-80-73
Front Blower Module C2 (ATC)........ 8W-80-73
Front Cigar Lighter................. 8W-80-73
Front Control Module................ 8W-80-74
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-75
Front Reading Lamps/Switch.......... 8W-80-75
Fuel Heater (Diesel)................. 8W-80-75
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 1 (Diesel)............ 8W-80-75
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-76
Fuel Injector No. 2 (Diesel)............ 8W-80-76
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-76
Fuel Injector No. 3 (Diesel)............ 8W-80-76
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-77
Fuel Injector No. 4 (Diesel)............ 8W-80-77
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-77
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-77
Fuel Pressure Sensor (Diesel).......... 8W-80-78
Fuel Pressure Solenoid (Diesel)........ 8W-80-78
Fuel Pump Module.................. 8W-80-78
Generator......................... 8W-80-78
Glow Plug Relay (Diesel)............. 8W-80-79
Headlamp Switch................... 8W-80-79
Headlamp Washer Pump Motor (Export) . 8W-80-79
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-80
Idle Air Control Motor (Gas)........... 8W-80-80
Ignition Coil (2.4L).................. 8W-80-80
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-81
Input Speed Sensor................. 8W-80-81
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank (Heated
Seats).......................... 8W-80-81
Instrument Panel Switch Bank (Except Heated
Seats).......................... 8W-80-82
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-83
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-84
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-85
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-86
Knock Sensor (2.4L)................. 8W-80-86
Knock Sensor (3.3L/3.8L ABS Except
Export)......................... 8W-80-86
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86Component Page
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-87
Left Cylinder Lock Switch............ 8W-80-87
Left Door Speaker (Highline).......... 8W-80-87
Left Door Speaker (Lowline)........... 8W-80-87
Left Fog Lamp (Except Export)........ 8W-80-87
Left Fog Lamp (Export).............. 8W-80-88
Left Front Door Ajar Switch (Base)..... 8W-80-88
Left Front Door Lock Motor/Ajar Switch (Except
Base).......................... 8W-80-88
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp (Except
Export)......................... 8W-80-89
Left Front Wheel Speed Sensor........ 8W-80-89
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-89
Left Headlamp (Except Export)........ 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-90
Left High Beam Lamp (Export)........ 8W-80-90
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Power
Liftgate)........................ 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-91
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker.............. 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker (Lowline)........... 8W-80-92
Left Rear Speaker (Highline).......... 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Seat Airbag.................... 8W-80-93
Left Side Impact Sensor 1 (Premium
ORC).......................... 8W-80-94
Left Sliding Door Control Module C1 (Power Sliding
Door).......................... 8W-80-94
Left Sliding Door Control Module C2 (Power Sliding
Door).......................... 8W-80-94
Left Sliding Door Latch Sensing Switch (Power
Sliding Door).................... 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch (Manual
Sliding Door).................... 8W-80-95
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-95
Left Speed Control Switch............ 8W-80-96
Left Turn Signal Lamp (Export)........ 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3
Page 1163 of 2585
EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 K35 20GY/YL EGR SOLENOID CONTROL
2 K342 16BR/WT ECM/PCM RELAY OUTPUT
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
1 Z130 14BK/BR GROUND
2 Z131 14BK/DG GROUND
3 K20 14BR/GY GENERATOR FIELD CONTROL
4 K342 14BR/WT ECM/PCM RELAY OUTPUT
5 K342 14BR/WT ECM/PCM RELAY OUTPUT
6- -
7 D25 20WT/VT PCI BUS
8 K944 20BK/GY CAMSHAFT POSITION SENSOR SHIELD GROUND
9 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
10 - -
11 K37 20DB/YL BOOST PRESSURE SENSOR SIGNAL
12 K55 20DB/OR MASS AIR FLOW SENSOR SIGNAL
13 K78 20GY FUEL PRESSURE SENSOR SIGNAL
14 - -
15 K22 20OR/DB ACCELERATOR PEDAL POSITION SENSOR SIGNAL
16 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
17 - -
18 - -
19 K342 20BR/WT ECM/PCM RELAY OUTPUT
20 Z138 20BK/OR GROUND
21 K900 20DB/DG SENSOR GROUND
22 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
23 F851 20LB/PK SENSOR REFERENCE VOLTAGE B
24 K3 20BR/OR CRANKSHAFT POSITION SENSOR SIGNAL NO. 1
25 - -
26 - -
27 - -
28 - -
29 - -
30 G6 20VT/GY ENGINE OIL PRESSURE SENSOR SIGNAL
31 F853 20LG/PK WATER IN FUEL SENSOR SIGNAL
32 K25 20BR/TN BATTERY TEMPERATURE SENSOR SIGNAL
33 - -
34 K4 20BK/LB LOW IDLE POSITION SWITCH GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS