horn CHRYSLER VOYAGER 2004 Workshop Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 1239 of 2585
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Liftgate Right Pinch Sensor
(Power Liftgate)BK Right Side of Liftgate 49
Low Note Horn BK Left Frame Rail 5
Manifold Absolute Pressure
Sensor (Gas)BK On Intake N/S
Mass Air Flow Sensor (Diesel) OR Top of Engine 15, 16
Memory Seat/Mirror Module C1 GY Under Driver Seat N/S
Memory Seat/Mirror Module C2 GY Under Driver Seat N/S
Memory Seat/Mirror Module C3 WT Under Driver Seat N/S
Memory Seat/Mirror Module C4 GY Under Driver Seat N/S
Memory Seat Front Vertical Motor RD Under Seat N/S
Memory Seat Front Vertical
Position SensorBK Under Seat N/S
Memory Seat Horizontal Motor BK Under Seat N/S
Memory Seat Horizontal Position
SensorBK Under Seat N/S
Memory Seat Rear Vertical Motor RD Under Seat N/S
Memory Seat Rear Vertical
Position SensorBK Under Seat N/S
Memory Seat Recliner Motor GN Under Seat N/S
Memory Seat Recliner Position
SensorBK Under Seat N/S
Memory Set Switch BK At Switch Driver Door 43
Message Center (Highline) WT Rear of Message Center 20, 21, 28
Mode Door Actuator GY Left Side of HVAC N/S
Multi Function Switch BK At Steering Column 20, 21, 22, 23, 31
Natural Vacuum Leak Detection
Assembly (Except Export)LTGY Top of Engine 12
Output Speed Sensor GY Front of Transmission 14, 18, 19
Overhead Console (Except Base) BK Front of Console N/S
Oxygen Sensor 1/1 Upstream
(Gas)BK Rear of Engine 11, 12, 18
Oxygen Sensor 1/2 Downstream
(Gas)BK Rear of Engine 11, 12,18
Passenger Airbag YL Passenger Side of Instrument Panel 20, 23, 24 29
Passenger Blend Door Actuator GY On HVAC N/S
Passenger Door Courtesy Lamp GY At Lamp 44
Passenger Door Lock Switch BK At Switch 44
Passenger Folding Mirror Relay
(Export)BL Left Kick Panel 7
Passenger Heated Seat Back GN At Seat N/S
Passenger Heated Seat Cushion BK At Seat N/S
Passenger Heated Seat Module
C1GY At Heated Seat N/S
8W - 91 - 8 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
Page 1244 of 2585
SPLICES
SPLICE NUMBER LOCATION FIG.
S101 800mm from T/O for G102 1
S102 500mm from T/O for G102 1
S103 (2.5L) Between T/O for Battery Temperature Sensor and T/O
for C10215
S104 Near T/O for G102 1
S106 (2.4L) 40mm from T/O for Torque Converter Clutch Solenoid 11
S106 (2.5L) Near T/O for Battery Temperature Sensor 15
S106 (3.3L/3.8L) Near T/O for G103 18
S107 (2.4L) In T/O for EGR Solenoid 11
S107 (2.5L) Between T/O for Engine Starter Motor and T/O for
Engine Control Module C116
S107 (3.3L/3.8L Export) Near T/O for Solenoid Pressure Switch 18
S107 (3.3L/3.8L Except
Export)Near T/O for Transmission Range Sensor 11
S108 (3.3L/3.8L) Near T/O for Speed Control Servo 18
S109 (3.3L/3.8L Export) Near T/O for Transmission Control Module N/S
S109 (3.3L/3.8L Except
Export)Near T/O for Solenoid/Pressure switch Assembly 18
S110 Near T/O to G102 1
S111 (2.4L) Near T/O for C101 11
S111 (2.5L) In T/O for Battery (-) 18
S111 (3.3L/3.8L) Near T/O for Output Speed Sensor 18
S112 Near T/O for Integrated Power Module - C3 11
S113 (2.4L) Near T/O for Park/Neutral Position Switch 11
S114 (2.4L) Near T/O for Powertrain Control Module C4 11
S114 (3.3L/3.8L) In T/O to Transmission Control Module 5
S115 (2.4L) Near T/O for Powertrain Control Module C4 11
S115 (3.3L/3.8L) In T/O to Transmission Control Module 5
S116 (2.4L) 180mm from T/O for Torque Converter Clutch Solenoid 11, 13
S116 (2.5L) Near T/O for Mass Air Flow Sensor 16
S116 (3.3L/3.8L) Near T/O for G103 18
S117 (2.4L) Neat T/O for G101 and G103 11
S117 (3.3L/3.8L) Near T/O for Output Speed Sensor 18
S118 (2.4L) Near T/O for Knock Sensor 11, 13
S119 (2.5L) Near T/O for Engine Starter Motor 15
S121 (3.3L/3.8L) Near T/O for Output Speed Sensor 18
S122 (2.4L) In T/O to Engine Starter Motor 13
S122 (3.3L/3.8L) In T/O to Engine Starter Motor 18
S123 In T/O to Low Note Horn 5
S124 (2.4L) Near T/O for Fuel Injector No.2 N/S
S124 (3.3L/3.8L) Near T/O for Fuel Injector No.5 and No.6 N/S
S125 (2.4L) In T/O for Manifold Absolute Pressure Sensor N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-13
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
Page 1568 of 2585
SHROUD - UPPER
REMOVAL
(1) Remove the two shroud-to-shroud mounting
screws from the lower shroud (Fig. 32).
(2) Unsnap the upper shroud from the lower on
the left side as follows:
(a) Hook a finger on the left hand around the
rear of the shrouds at the seam (Fig. 33), near the
snap points.
(b) Grasp the upper shroud at the rear using the
right hand (Fig. 33).
(c) As the left hand's hooked finger is pulled out-
ward against the seam, pull the upper shroud
upward using the right hand, disconnecting the
shroud snaps.
(3) Unsnap the upper shroud from the lower on
the right side as follows:
(a) Hook a finger on the right hand around the
rear of the shrouds at the seam (Fig. 34), near the
snap points.
(b) Grasp the upper shroud at the rear using the
left hand (Fig. 34).
(c) As the right hand's hooked finger is pulled
outward against the seam, pull the upper shroud
upward using the left hand, disconnecting the
shroud snaps.
(4) Lift the upper shroud straight up off the steer-
ing column. If vehicle is equipped with traction con-
trol, disconnect wiring connector at traction control
switch pig tail. If vehicle is equipped with power fold-
away mirrors (Export), disconnect wiring connector
at mirror switch pig tail. Remove upper shroud.
(5) If vehicle is equipped with traction control,
remove traction control switch from shroud.
(6) If vehicle is equipped with power foldaway mir-
rors (Export), remove power fold-away switch from
upper shroud.
INSTALLATION
(1) If the vehicle is equipped with power foldaway
mirrors (Export), install the power fold-away switch
in the upper shroud.
(2) If vehicle is equipped with traction control,
install the traction control switch in the upper
shroud.
(3) Place the upper shroud over the lower shroud,
aligning the snap clips and alignment tabs. If the
vehicle is equipped with traction control, connect the
wiring connector at the traction control switch pig
tail before lining the shrouds up to one another.
(4) Snap the upper shroud to the lower shroud.
Once snapped into place, verify there are no gaps
between the two mating surfaces of the shrouds.(5) Install the two shroud-to-shroud mounting
screws (Fig. 32). Tighten the screws to 2 N´m (17 in.
lbs.) torque.
(6) Ensure that the shrouds are snug and fit is
acceptable.
STEERING WHEEL
REMOVAL
NOTE: Before proceeding, (Refer to 19 - STEERING/
COLUMN - WARNING)(Refer to 8 - ELECTRICAL/RE-
STRAINTS - WARNING).
(1) Adjust the steering wheel so that the tires are
in thestraight-aheadposition.
(2) Disconnect and isolate the battery negative
cable.
(3) Remove the two bolts from the rear of the
steering wheel attaching the driver airbag. Lift the
airbag from the steering wheel.
(4) Disconnect airbag squib wiring connectors from
the airbag and the horn/speed control switch pigtail
connector from the clockspring (Fig. 35). If the steer-
ing wheel is equipped with remote radio controls, dis-
connect the connector from the clockspring (Fig. 36).
Properly store the driver airbag out of the way.
(Refer to 8 - ELECTRICAL/RESTRAINTS - WARN-
ING)
(5) Remove the steering wheel retaining nut from
the steering column shaft (Fig. 36).
(6) Remove the steering wheel damper from the
steering wheel (Fig. 36).
Fig. 35 Airbag Wiring Connections
1 - AIRBAG FEED SQUIB CONNECTORS
2 - DRIVER AIRBAG
3 - HORN/SPEED CONTROL CONNECTOR
4 - CLOCKSPRING
RSCOLUMN19-23
Page 1570 of 2585
steering wheel onto the steering column shaft by
hand. Use care not to pinch any wiring.
NOTE: Before installing the damper on the steering
wheel, inspect the damper to ensure the rubber iso-
lator on the damper is not deteriorated or damaged.
If the damper is installed with a damaged isolator, a
buzz, squeak or rattle condition may develop.
(4) Install the steering wheel damper on the steer-
ing wheel (Fig. 36).
(5) Install the steering wheel retaining nut.
Tighten the steering wheel retaining nut to 61 N´m
(45 ft. lbs.) torque.(6) If the steering wheel is equipped with remote
radio controls, connect the wiring connector to the
clockspring (Fig. 36).
(7) Connect the airbag squib wiring connectors to
the airbag and the horn/speed control switch pigtail
connector to the clockspring (Fig. 35).
(8) Install the driver airbag in the steering wheel.
Install and tighten the airbag attaching bolts to 10
N´m (90 in. lbs.) torque.
(9) To properly connect the battery and test the
airbag system, (Refer to 8 - ELECTRICAL/RE-
STRAINTS - DIAGNOSIS AND TESTING).
RSCOLUMN19-25
STEERING WHEEL (Continued)
Page 2090 of 2585
CAUTION: Never attempt to train more than one
vehicle at a time. System is capable of reading tire
pressure sensor transmissions from other near-by
vehicles.
Each time a wheel rotation or tire pressure sensor
replacement occurs the tire pressure sensors must be
retrained. This is necessary to inform the Electronic
Vehicle Information Center (EVIC) that a sensor
change was made and where. Retraining is accom-
plished through the EVIC used in conjunction with a
Re-learn Magnet, Special Tool 8821.
NOTE: Use the following procedure to retrain all
four (4) road wheel tire pressure sensors. No
attempt should be made to retrain individual sen-
sors.
(1) Retrieve Re-learn Magnet, Special Tool 8821.
(2) Press MENU Button on EVIC until9RETRAIN
TIRE SENSORS - NO9is displayed.
(3) Press STEP button to select9YES9.
NOTE: There is a 60 second timer for training the
first sensor and a 60 second timer between training
the remaining sensors. If any of these timers expire,
the EVIC will abort the training procedure.
NOTE: If at any time the EVIC display reads(TRAIN-
ING ABORTED(, move the vehicle ahead at least
one foot and repeat the entire retraining procedure.
(4) Press MENU button to start retraining. Dis-
play will read9TRAIN LEFT FRONT TIRE9
NOTE: The order for retraining all four sensors is:
²Left Front
²Right Front
²Right Rear
²Left Rear
(5) Starting at left front tire, place Re-learn Mag-
net over valve stem (Fig. 17). Within approximately 5
seconds, vehicle horn will chirp indicating training
complete at that particular sensor. Remove the mag-
net.
(6) Repeat step (5) on remaining sensors as indi-
cated by EVIC until all four TPM sensors positions
are trained.
(7) Once EVIC displays9TRAINING COMPLETE9,
pressing either STEP, C/T, RESET or MENU button
will exit training routine.
REMOVAL
(1) Remove tire and wheel assembly from vehicle.
(Refer to 22 - TIRES/WHEELS - REMOVAL)
CAUTION: The cap used on this valve stem con-
tains an O-ring seal to prevent contamination and
moisture from entering the valve stem. Retain this
valve stem cap for reuse. Do not substitute a regu-
lar valve stem cap in its place.
CAUTION: The valve stem used on this vehicle is
made of aluminum and the core is nickel plated
brass. The original valve stem core must be rein-
stalled and not substituted with a valve stem core
made of a different material. This is required to pre-
vent corrosion in the valve stem caused by the dif-
ferent metals.
(2) Dismount tire from wheel following tire
changer manufacturers instructions while paying
special attention to the following to avoid damaging
the pressure sensor:
(a) When breaking the tire bead loose from the
wheel rim, avoid using the Bead Breaker in the
area of the sensor. That includes both front and
rear beads of the tire.
(b) When preparing to dismount the tire from
the wheel, carefully insert the mounting/dimount-
ing tool at the valve stem 10É (Fig. 18), then pro-
ceed to dismount the tire from the wheel. Use this
process on both the upper and lower tire beads.
(3) Using a thin wall socket, remove special nut
retaining sensor to wheel (Fig. 19).
(4) Remove sensor from wheel (Fig. 19).
Fig. 17 Magnet Placement Over Valve Stem
1 - RE-LEARN MAGNET
2 - VALVE STEM
RSTIRES/WHEELS22-11
SENSOR - TPM (Continued)
Page 2550 of 2585
CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-153
CHANGE - STANDARD PROCEDURE,
DIFFERENTIAL ASSEMBLY FLUID.........3-40
CHANGE - STANDARD PROCEDURE,
ENGINE OIL AND FILTER...........9-137,9-53
CHANGE - STANDARD PROCEDURE,
OVERRUNNING CLUTCH HOUSING
FLUID..............................3-41
CHANGE - STANDARD PROCEDURE, PTU
FLUID..............................21-5
CHANGER - DESCRIPTION, CD...........8A-7
CHANGER - INSTALLATION, CD..........8A-8
CHANGER - OPERATION, CD.............8A-7
CHANGER - REMOVAL, CD..............8A-8
CHANNEL - INSTALLATION, WATER.....23-121
CHANNEL - REMOVAL, WATER.........23-121
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-72
CHARGE LEVEL TEST - 2.5L DIESEL -
DIAGNOSIS AND TESTING, SYSTEM......24-68
CHARGE LEVEL TEST - GASOLINE
ENGINES - DIAGNOSIS AND TESTING,
SYSTEM............................24-67
CHARGING - STANDARD PROCEDURE,
CONVENTIONAL BATTERY..............8F-11
CHARGING - STANDARD PROCEDURE,
SPIRAL PLATE BATTERY...............8F-10
CHARGING SYSTEM - DESCRIPTION.....8F-20
CHARGING SYSTEM - OPERATION.......8F-20
CHARTS - DIAGNOSIS AND TESTING,
STEERING SYSTEM DIAGNOSIS...........19-3
CHARTS - SPECIFICATIONS, COLOR
CODE..............................23-84
CHATTER COMPLAINTS - DIAGNOSIS
AND TESTING, CLUTCH.................6-6
CHECK - DIAGNOSIS AND TESTING,
COOLING SYSTEM FLOW................7-3
CHECK - DIAGNOSIS AND TESTING,
EXHAUST SYSTEM RESTRICTION.........11-2
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL.......................7-5
CHECK - STANDARD PROCEDURE,
ENGINE OIL LEVEL...................9-137
CHECK - STANDARD PROCEDURE, FLUID
LEVEL.............................21-71
CHECK, STANDARD PROCEDURE -
ENGINE OIL LEVEL....................9-53
CHECK, STANDARD PROCEDURE - FLUID
LEVEL AND CONDITION........21-201,21s-102
CHECK STRAP - INSTALLATION.........23-15
CHECK STRAP - REMOVAL.............23-15
CHECKING - STANDARD PROCEDURE,
BRAKE FLUID LEVEL..............5-32,5s-31
CHECKING - STANDARD PROCEDURE,
POWER STEERING FLUID LEVEL........19-44
CHECKING BATTERY ELECTROLYTE
LEVEL - STANDARD PROCEDURE........8F-14
CHECKING ENGINE OIL PRESSURE -
DIAGNOSIS AND TESTING..............9-52
CHECKING POWER STEERING BELT
TENSION - STANDARD PROCEDURE.......7-8
CHILD RESTRAINT ANCHOR -
DESCRIPTION........................8O-4
CHILD RESTRAINT ANCHOR -
OPERATION..........................8O-4
CHILD SEAT - INSTALLATION, QUAD.....23-89
CHILD SEAT - REMOVAL, QUAD.........23-89
CHILD SEAT MODULE, BENCH SEAT -
REMOVAL..........................23-87
CHIME SYSTEM - DIAGNOSIS AND
TESTING
............................8B-1
CHIME/BUZZER - DESCRIPTION
..........8B-1
CHIME/BUZZER - OPERATION
............8B-1
CHIME/BUZZER - WARNING
.............8B-1
CHIME/THERMISTOR - DESCRIPTION
....8N-10
CHIME/THERMISTOR - INSTALLATION
....8N-10
CHIME/THERMISTOR - OPERATION
......8N-10
CHIME/THERMISTOR - REMOVAL
.......8N-10
CHIRP PREFERENCE - STANDARD
PROCEDURE, HORN
..............8N-42,8N-5
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR
......8M-12
CIRCUIT FUNCTIONS - DESCRIPTION
. . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION
. 8W-01-5
CIRCUIT RESISTANCE TEST -
DIAGNOSIS AND TESTING, FEED
. . . 8F-32,8F-34CIRCUIT TEST - DIAGNOSIS AND
TESTING, CONTROL..............8F-30,8F-32
CIRCUIT TEST - DIAGNOSIS AND
TESTING, FEED.................8F-33,8F-35
CIRCUITS - OPERATION, NON-
MONITORED.........................25-5
CIRCUITS AND VALVES - OPERATION,
HYDRAULIC..........................5-83
CLAMP - STANDARD PROCEDURE,
HOSES..............................14-7
CLAMPS - DESCRIPTION, FUEL
LINES/HOSES........................14-6
CLAMPS - DESCRIPTION, HOSE...........7-1
CLAMPS - OPERATION, HOSE.............7-2
CLEAN, CLEANING...................21-114
CLEARANCE - STANDARD PROCEDURE,
MEASURING CONNECTING ROD
BEARING...........................9-120
CLEARANCE USING PLASTIGAGE -
STANDARD PROCEDURE, MEASURING
BEARING........................9-12,9-84
CLOCK SPRING - DESCRIPTION..........8O-4
CLOCK SPRING - INSTALLATION.........8O-5
CLOCK SPRING - OPERATION...........8O-4
CLOCK SPRING - REMOVAL.............8O-5
CLOCK SPRING CENTERING -
STANDARD PROCEDURE...............8O-5
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-1
CLUSTER - OPERATION, INSTRUMENT.....8J-1
CLUSTER BEZEL - INSTALLATION........23-63
CLUSTER BEZEL - REMOVAL.............23-63
CLUSTER DIAGNOSIS - DIAGNOSIS AND
TESTING............................8J-2
CLUSTER ILLUMINATION LAMPS -
INSTALLATION.......................8L-21
CLUSTER ILLUMINATION LAMPS -
REMOVAL..........................8L-21
CLUSTER LENS - INSTALLATION........8J-10
CLUSTER LENS - REMOVAL............8J-10
CLUTCH - DESCRIPTION.................6-1
CLUTCH - DESCRIPTION, BI-
DIRECTIONAL OVERRUNNING...........3-34
CLUTCH - OPERATION, BI-DIRECTIONAL
OVERRUNNING.......................3-36
CLUTCH AIR PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-122,21s-30
CLUTCH ASSEMBLY - ASSEMBLY,
INPUT.....................21-216,21s-116
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT.....................21-208,21s-107
CLUTCH ASSY - 2.4L GAS -
INSTALLATION, MODULAR..............6-11
CLUTCH ASSY - 2.4L GAS - REMOVAL,
MODULAR...........................6-11
CLUTCH CHATTER COMPLAINTS -
DIAGNOSIS AND TESTING...............6-6
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-15
CLUTCH COVER AND DISC RUNOUT -
DIAGNOSIS AND TESTING...............6-6
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - INSTALLATION
...............6-12
CLUTCH DISC AND PRESSURE PLATE -
2.5L TD - REMOVAL
...................6-11
CLUTCH HOUSING FLUID CHANGE -
STANDARD PROCEDURE,
OVERRUNNING
.......................3-41
CLUTCH PEDAL INTERLOCK SWITCH -
INSTALLATION
........................6-14
CLUTCH PEDAL INTERLOCK SWITCH -
REMOVAL
...........................6-13
CLUTCH PEDAL UPSTOP SWITCH -
INSTALLATION
........................6-16
CLUTCH PEDAL UPSTOP SWITCH -
REMOVAL
...........................6-15
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR
.......................24-20
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR
.......................24-19
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR
.......................24-20
CLUTCH RELEASE LEVER AND BEARING
- INSTALLATION
.......................6-7
CLUTCH RELEASE LEVER AND BEARING
- REMOVAL
...........................6-6CLUTCH SYSTEM - DIAGNOSIS AND
TESTING.............................6-3
CLUTCH/COIL - DESCRIPTION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - INSPECTION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - INSTALLATION, A/C
COMPRESSOR.......................24-17
CLUTCH/COIL - OPERATION, A/C
COMPRESSOR.......................24-15
CLUTCH/COIL - REMOVAL, A/C
COMPRESSOR.......................24-16
CLUTCHES - DESCRIPTION, DRIVING . . . 21-190,
21s-95
CLUTCHES - DESCRIPTION, HOLDING . . . 21-207,
21s-106
CLUTCHES - OPERATION, DRIVING.....21-190,
21s-95
CLUTCHES - OPERATION, HOLDING....21-207,
21s-106
COAT/CLEARCOAT FINISH -
DESCRIPTION, BASE..................23-85
CODE - DESCRIPTION, PAINT...........23-85
CODE CHARTS - SPECIFICATIONS,
COLOR.............................23-84
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER..............8M-11
CODES - STANDARD PROCEDURE,
OBTAINING DIAGNOSTIC TROUBLE......8E-15
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER..............8M-11
COIL - DESCRIPTION, IGNITION............8I-6
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-15
COIL - OPERATION, IGNITION............8I-7
COLLAR - INSTALLATION, STRUCTURAL . . . 9-48
COLLAR - REMOVAL, STRUCTURAL.......9-47
COLOR CODE CHARTS -
SPECIFICATIONS.....................23-84
COLUMN - DESCRIPTION, STEERING.....19-10
COLUMN - DIAGNOSIS AND TESTING,
STEERING..........................19-12
COLUMN COVER - INSTALLATION,
LOWER STEERING...................23-70
COLUMN COVER - INSTALLATION, OVER
STEERING..........................23-70
COLUMN COVER - REMOVAL, LOWER
STEERING..........................23-70
COLUMN COVER - REMOVAL, OVER
STEERING..........................23-70
COLUMN COVER BACKING PLATE -
INSTALLATION, STEERING.............23-70
COLUMN COVER BACKING PLATE -
REMOVAL, STEERING.................23-70
COLUMN TORQUE, SPECIFICATIONS.....19-14
COMBUSTION PRESSURE LEAKAGE
TEST - DIAGNOSIS AND TESTING,
CYLINDER........................9-83,9-9
COMMON PROBLEM CAUSES -
DIAGNOSIS AND TESTING.............21-30
COMMUNICATION RECEIVE - PCM INPUT
- OPERATION, DATA BUS..............8E-15
COMMUNICATIONS INTERFACE (PCI)
BUS, OPERATION - PROGRAMMABLE....14-21
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-3
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-4
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS AND TESTING.............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-5
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-9
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION......................8M-10
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-10
COMPLAINTS - DIAGNOSIS AND
TESTING, CLUTCH CHATTER
..............6-6
COMPRESSION PRESSURE TEST -
DIAGNOSIS AND TESTING, CYLINDER
. . 9-83,9-9
COMPRESSOR - DESCRIPTION, A/C
......24-73
COMPRESSOR - OPERATION, A/C
........24-73
COMPRESSOR - REMOVAL
.............24-74
RSINDEX7
Description Group-Page Description Group-Page Description Group-Page
Page 2560 of 2585
HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-8
HEATED SEAT SWITCH - OPERATION,
PASSENGER........................8G-12
HEATED SEAT SWITCH - REMOVAL,
DRIVER............................8G-10
HEATED SEAT SWITCH - REMOVAL,
PASSENGER........................8G-14
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - DESCRIPTION, CABIN........24-112
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-20
HEATER - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL CABIN........24-113
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-20
HEATER - OPERATION, ENGINE BLOCK....7-20
HEATER - REMOVAL, ENGINE BLOCK......7-20
HEATER AND AIR CONDITIONER -
DESCRIPTION........................24-1
HEATER AND AIR CONDITIONER -
OPERATION..........................24-4
HEATER CONTROL - DESCRIPTION, A/C . . . 24-20
HEATER CONTROL - INSTALLATION, A/C . . 24-21
HEATER CONTROL - REMOVAL, A/C.......24-21
HEATER CORE - DESCRIPTION....24-101,24-83
HEATER CORE - INSTALLATION . . . 24-103,24-85
HEATER CORE - OPERATION......24-101,24-83
HEATER CORE - REMOVAL.......24-102,24-84
HEATER CORE FILLING - STANDARD
PROCEDURE, REAR..................24-101
HEATER CORE TUBES - INSTALLATION . . . 24-85
HEATER CORE TUBES - REMOVAL.......24-83
HEATER HOSES - INSTALLATION.......24-104
HEATER HOSES - REMOVAL...........24-103
HEATER INLET HOSE - INSTALLATION....24-86
HEATER INLET HOSE - REMOVAL........24-85
HEATER LINES - INSTALLATION, REAR . . 24-111
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING.............24-10
HEATER RETURN HOSE - INSTALLATION . . 24-87
HEATER RETURN HOSE - REMOVAL......24-86
HEATER TESTING - DIAGNOSIS AND
TESTING, ENGINE BLOCK...............7-20
HEATER TUBES - REMOVAL,
UNDERBODY.......................24-109
HEATER UNIT - INSTALLATION.........24-119
HEATER UNIT - REMOVAL.............24-118
HEATER WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL..............24-119
HEATER WIRING - REMOVAL,
SUPPLEMENTAL DIESEL..............24-119
HEAVY DUTY, CARGO - INSTALLATION,
AWD ...............................2-36
HEAVY DUTY, CARGO - REMOVAL, AWD . . . 2-36
HEIGHT ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT.............8O-13
HEIGHT ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT................8O-13
HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT BELT.............8O-14
HEIGHT ADJUSTER KNOB - REMOVAL,
SEAT BELT .........................8O-14
HEIGHT MEASUREMENT - STANDARD
PROCEDURE, CURB...................2-55
HIGH AND LOW LIMITS - DESCRIPTION . . . 25-8
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER....................8L-6
HIGH PRESSURE RELIEF VALVE -
DESCRIPTION
.......................24-73
HIGH PRESSURE RELIEF VALVE -
OPERATION
.........................24-73
HIGH SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE
.....22-17,22s-9
HINGE - INSTALLATION
......23-18,23-40,23-60
HINGE - INSTALLATION, CENTER
........23-24HINGE - INSTALLATION, LOWER........23-28
HINGE - INSTALLATION, UPPER.........23-36
HINGE - REMOVAL.........23-17,23-40,23-60
HINGE - REMOVAL, BENCH SEAT BACK . . 23-102
HINGE - REMOVAL, CENTER............23-24
HINGE - REMOVAL, LOWER............23-28
HINGE - REMOVAL, UPPER.............23-36
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
BACK.............................23-101
HINGE COVERS - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT BACK . . 23-101
HOISTING - STANDARD PROCEDURE......0-27
HOLD OPEN LATCH - INSTALLATION.....23-25
HOLD OPEN LATCH - REMOVAL.........23-25
HOLD OPEN LATCH CABLE -
INSTALLATION.......................23-38
HOLD OPEN LATCH CABLE - REMOVAL . . . 23-38
HOLD OPEN LATCH STRIKER -
INSTALLATION.......................23-26
HOLD OPEN LATCH STRIKER -
REMOVAL..........................23-26
HOLDDOWN - DESCRIPTION, BATTERY . . . 8F-15
HOLDDOWN - INSTALLATION, BATTERY . . . 8F-16
HOLDDOWN - OPERATION, BATTERY.....8F-15
HOLDDOWN - REMOVAL, BATTERY . 8F-15,8F-16
HOLDER - INSTALLATION, CUP.........23-64
HOLDER - REMOVAL, CUP.............23-64
HOLDING CLUTCHES - DESCRIPTION . . . 21-207,
21s-106
HOLDING CLUTCHES - OPERATION.....21-207,
21s-106
HOLE REPAIR - DESCRIPTION,
THREADED........................Intro.-5
HONING - STANDARD PROCEDURE,
CYLINDER BORE.................9-112,9-35
HOOD - INSTALLATION................23-61
HOOD - REMOVAL....................23-60
HOOD AJAR SWITCH - EXPORT -
INSTALLATION.......................8Q-3
HOOD AJAR SWITCH - EXPORT -
REMOVAL...........................8Q-3
HORN - DIAGNOSIS AND TESTING.......8H-3
HORN - INSTALLATION.................8H-5
HORN - REMOVAL....................8H-4
HORN CHIRP PREFERENCE - STANDARD
PROCEDURE....................8N-42,8N-5
HORN SWITCH - DESCRIPTION..........8H-5
HORN SYSTEM - DESCRIPTION..........8H-1
HORN SYSTEM - DIAGNOSIS AND
TESTING............................8H-1
HORN SYSTEM - OPERATION............8H-1
HOSE - INSTALLATION, HEATER INLET....24-86
HOSE - INSTALLATION, HEATER RETURN . 24-87
HOSE - REMOVAL, HEATER INLET.......24-85
HOSE - REMOVAL, HEATER RETURN.....24-86
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HOSES - DESCRIPTION, BRAKE TUBES....5-14,
5s-13
HOSES - INSPECTION, BRAKE TUBES.....5-14,
5s-13
HOSES - INSTALLATION, HEATER.......24-104
HOSES - INSTALLATION, WASHER.......8R-13
HOSES - OPERATION, BRAKE TUBES . 5-14,5s-13
HOSES - REMOVAL, HEATER..........24-103
HOSES - REMOVAL, WASHER..........8R-13
HOSES AND CLAMP - STANDARD
PROCEDURE.........................14-7
HOUSING - INSTALLATION, AIR
CLEANER........................9-24,9-99
HOUSING - INSTALLATION, HVAC........24-61
HOUSING - INSTALLATION, LOCK
CYLINDER..........................19-19
HOUSING - REMOVAL, AIR CLEANER . . 9-24,9-99
HOUSING - REMOVAL, HVAC...........24-60
HOUSING - REMOVAL, LOCK CYLINDER . . 19-17
HOUSING FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH.....3-41
HOUSING FLUID LEAKAGE - DIAGNOSIS
AND TESTING, TORQUE CONVERTER . . . 21-123,
21s-31
HOW TO USE WIRING DIAGRAMS -
DESCRIPTION
.....................8W-01-1
HUB / BEARING - DESCRIPTION
.......2-30,2-4
HUB / BEARING - INSTALLATION
......2-33,2-6
HUB / BEARING - OPERATION
........2-30,2-4
HUB / BEARING - REMOVAL
..........2-31,2-5HUB AND BEARING - DIAGNOSIS AND
TESTING.........................2-31,2-5
HVAC - LWB - INSTALLATION, SEAT
BELT & RETRACTOR - SECOND ROW -
RIGHT OUTBOARD WITH REAR.........8O-16
HVAC - LWB - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT
OUTBOARD WITH REAR...............8O-16
HVAC HOUSING - INSTALLATION........24-61
HVAC HOUSING - REMOVAL............24-60
HVAC LOUVER - INSTALLATION, REAR . . . 23-81
HVAC LOUVER - REMOVAL, REAR.......23-81
HYDRAULIC CIRCUITS AND VALVES -
OPERATION..........................5-83
HYDRAULIC LASH ADJUSTER NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-34
HYDRAULIC LASH ADJUSTERS -
INSTALLATION........................9-34
HYDRAULIC LASH ADJUSTERS -
REMOVAL...........................9-34
HYDRAULIC LIFTERS - DIAGNOSIS AND
TESTING...........................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
DESCRIPTION.......................9-113
HYDRAULIC LIFTERS (CAM IN BLOCK) -
INSTALLATION.......................9-114
HYDRAULIC LIFTERS (CAM IN BLOCK) -
REMOVAL..........................9-114
HYDRAULIC PRESSURE TESTS -
DIAGNOSIS AND TESTING.......21-120,21s-28
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 41TE TRANSAXLE....21-169
HYDRAULIC SCHEMATICS, SCHEMATICS
AND DIAGRAMS - 4XTE TRANSAXLE....21s-75
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE............9-10,9-85
ICU - ASSEMBLY......................5-94
ICU - DISASSEMBLY...................5-93
ICU (INTEGRATED CONTROL UNIT) -
DESCRIPTION........................5-89
ICU (INTEGRATED CONTROL UNIT) -
OPERATION..........................5-90
IDENTIFICATION - DESCRIPTION,
FASTENER.........................Intro.-2
IDENTIFICATION - DESCRIPTION,
VEHICLE............................23-1
IDENTIFICATION AND INFORMATION -
DESCRIPTION, SECTION.............8W-01-6
IDENTIFICATION, DIAGNOSIS AND
TESTING - SEAL......................21-3
IDENTIFICATION NUMBER -
DESCRIPTION, VEHICLE..............Intro.-9
IDLE AIR CONTROL MOTOR -
DESCRIPTION.......................14-28
IDLE AIR CONTROL MOTOR -
INSTALLATION.......................14-29
IDLE AIR CONTROL MOTOR -
OPERATION.........................14-28
IDLE AIR CONTROL MOTOR - REMOVAL . . 14-29
IGNITION COIL - DESCRIPTION...........8I-6
IGNITION COIL - OPERATION.............8I-7
IGNITION INTERLOCK - DESCRIPTION....19-17
IGNITION SENSE - PCM INPUT -
OPERATION.........................8E-15
IGNITION SWITCH - INSTALLATION......19-16
IGNITION SWITCH - REMOVAL..........19-14
IGNITION SYSTEM - DESCRIPTION........8I-1
IGNITION SYSTEM - OPERATION..........8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE........................8F-13
IIITSTATE DISPLAY TEST MODE,
OPERATION - DRB....................25-9
ILLUMINATION LAMPS - INSTALLATION,
CLUSTER...........................8L-21
ILLUMINATION LAMPS - REMOVAL,
CLUSTER...........................8L-21
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY
........................8E-19
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY
........................8E-18
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY
........................8E-18
INBOARD - 50/50 BENCH -
INSTALLATION, SEAT BELT BUCKLE -
SECOND ROW
.......................8O-13
RSINDEX17
Description Group-Page Description Group-Page Description Group-Page
Page 2569 of 2585
POWER TRANSFER UNIT, SPECIAL
TOOLS - SDP........................21-8
POWER WINDOWS - DESCRIPTION......8N-62
POWER WINDOWS - DIAGNOSIS AND
TESTING...........................8N-62
POWER WINDOWS - OPERATION........8N-62
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-10
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY................23-108
PREFERENCE - STANDARD PROCEDURE,
HORN CHIRP...................8N-42,8N-5
PRELOAD - ADJUSTMENT,
DIFFERENTIAL BEARING..............21-199
PRELOAD MEASUREMENT AND
ADJUSTMENT, ADJUSTMENTS -
DIFFERENTIAL BEARING.............21s-100
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE........................9-11,9-85
PRESSURE - DIAGNOSIS AND TESTING,
CHECKING ENGINE OIL.................9-52
PRESSURE - DIAGNOSIS AND TESTING,
ENGINE OIL.........................9-136
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-26
PRESSURE CAP - OPERATION,
RADIATOR...........................7-27
PRESSURE CAP TESTING - DIAGNOSIS
AND TESTING, COOLING SYSTEM........7-27
PRESSURE FOR HIGH SPEED
OPERATION - STANDARD PROCEDURE,
TIRE..........................22-17,22s-9
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.....................9-83,9-9
PRESSURE MONITORING -
DESCRIPTION, TIRE..............22-9,22s-1
PRESSURE MONITORING - OPERATION,
TIRE...........................22-9,22s-1
PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH DISC...........6-12
PRESSURE PLATE - 2.5L TD - REMOVAL,
CLUTCH DISC........................6-11
PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-7
PRESSURE REGULATOR - OPERATION,
FUEL...............................14-7
PRESSURE REGULATOR - REMOVAL,
FUEL...............................14-7
PRESSURE RELEASE PROCEDURE -
STANDARD PROCEDURE, FUEL
SYSTEM............................14-2
PRESSURE RELIEF VALVE -
DESCRIPTION, HIGH..................24-73
PRESSURE RELIEF VALVE -
INSTALLATION, OIL...................9-141
PRESSURE RELIEF VALVE - OPERATION,
HIGH..............................24-73
PRESSURE RELIEF VALVE - REMOVAL,
OIL
................................9-141
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, TIRE
..................22-10,22s-2
PRESSURE SENSOR RETRAIN -
STANDARD PROCEDURE, TIRE
.....22-10,22s-2
PRESSURE, SPECIFICATIONS - FUEL
SYSTEM
............................14-3
PRESSURE SWITCH - DESCRIPTION, OIL
. 9-141
PRESSURE SWITCH - INSTALLATION,
OIL
...........................9-141,9-54
PRESSURE SWITCH - OPERATION, OIL
. . . 9-141
PRESSURE SWITCH - REMOVAL, OIL
....9-141,
9-54
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION
. . . 9-83,9-9
PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER STEERING SYSTEM
FLOW
...............................19-1
PRESSURE TESTS - DIAGNOSIS AND
TESTING, CLUTCH AIR
.........21-122,21s-30
PRESSURE TESTS - DIAGNOSIS AND
TESTING, HYDRAULIC
..........21-120,21s-28
PRESSURE TRANSDUCER -
DESCRIPTION, A/C
...................24-21PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-22
PRESSURE TRANSDUCER -
INSTALLATION, A/C...................24-22
PRESSURE TRANSDUCER - OPERATION,
A/C................................24-21
PRESSURE TRANSDUCER - REMOVAL,
A/C................................24-22
PRESSURES - STANDARD PROCEDURE,
TIRE INFLATION.................22-16,22s-8
PROBLEM CAUSES - DIAGNOSIS AND
TESTING, COMMON..................21-30
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER.......8N-43
PROGRAMMABLE COMMUNICATIONS
INTERFACE (PCI) BUS, OPERATION......14-21
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION CENTER................8M-7
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-2
PROGRAMMING - STANDARD
PROCEDURE, REMOTE KEYLESS
ENTRY TRANSMITTER.................8N-5
PROGRAMMING - STANDARD
PROCEDURE, TRANSPONDER...........8Q-6
PROPELLER SHAFT - DESCRIPTION.......3-21
PROPELLER SHAFT - INSTALLATION......3-22
PROPELLER SHAFT - OPERATION........3-21
PROPELLER SHAFT - REMOVAL..........3-21
PROPELLER SHAFT - SPECIFICATIONS.....3-22
PROPORTIONING - DESCRIPTION,
ELECTRONIC VARIABLE BRAKE............5-75
PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE BRAKE..........5-77
PROPORTIONING VALVE (HEIGHT
SENSING) - DESCRIPTION.........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - DIAGNOSIS AND TESTING....5-49,
5s-52
PROPORTIONING VALVE (HEIGHT
SENSING) - INSTALLATION.........5-51,5s-53
PROPORTIONING VALVE (HEIGHT
SENSING) - OPERATION...........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - REMOVAL............5-50,5s-53
PTU FLUID CHANGE - STANDARD
PROCEDURE.........................21-5
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - DIAGNOSIS AND TESTING,
GENERATOR DECOUPLER.........8F-25,8F-27
PULLEY - INSTALLATION, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-69
PULLEY - OPERATION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - REMOVAL, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-68
PUMP - 2.4L - CLEANING, WATER........7-32
PUMP - 2.4L - DESCRIPTION, WATER.....7-31
PUMP - 2.4L - INSPECTION, WATER......7-32
PUMP - 2.4L - INSTALLATION, WATER.....7-32
PUMP - 2.4L - REMOVAL, WATER........7-31
PUMP - 3.3/3.8L - CLEANING, WATER.....7-34
PUMP - 3.3/3.8L - DESCRIPTION,
WATER .............................7-33
PUMP - 3.3/3.8L - INSPECTION, WATER . . . 7-34
PUMP - 3.3/3.8L - INSTALLATION,
WATER .............................7-34
PUMP - 3.3/3.8L - REMOVAL, WATER.....7-33
PUMP - ASSEMBLY, OIL...........9-143,9-56
PUMP - ASSEMBLY, OIL.......21-232,21s-132
PUMP - CLEANING, OIL...........9-142,9-56
PUMP - DESCRIPTION, FUEL............14-8
PUMP - DESCRIPTION, FUEL DOSING . . . 24-115
PUMP - DESCRIPTION, OIL.............9-142
PUMP - DESCRIPTION, OIL.....21-230,21s-131
PUMP - DISASSEMBLY, OIL........9-142,9-55
PUMP - DISASSEMBLY, OIL
....21-230,21s-131
PUMP - INSPECTION, OIL
..........9-142,9-56
PUMP - INSTALLATION, FUEL DOSING
. . . 24-116
PUMP - INSTALLATION, LEAK
DETECTION
.........................25-13
PUMP - INSTALLATION, OIL
........9-144,9-57PUMP - INSTALLATION, SEAL - OIL....21-233,
21s-133
PUMP - OPERATION, FUEL..............14-8
PUMP - OPERATION, FUEL DOSING.....24-115
PUMP - OPERATION, OIL......21-230,21s-131
PUMP - REMOVAL, FUEL DOSING......24-115
PUMP - REMOVAL, LEAK DETECTION....25-13
PUMP - REMOVAL, OIL............9-142,9-55
PUMP - REMOVAL, SEAL - OIL . . 21-232,21s-133
PUMP (2.4L ENGINE) - INSTALLATION....19-42
PUMP (2.4L ENGINE) - REMOVAL.......19-38
PUMP (2.4L/3.3L/3.8L ENGINE) -
DESCRIPTION.......................19-36
PUMP (2.5L DIESEL) - DESCRIPTION.....19-36
PUMP (2.5L DIESEL) - INSTALLATION....19-43
PUMP (2.5L DIESEL) - REMOVAL........19-40
PUMP (3.3L/3.8L ENGINE) -
INSTALLATION.......................19-43
PUMP (3.3L/3.8L ENGINE) - REMOVAL . . . 19-40
PUMP INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING........19-37
PUMP INLET TUBE - 2.4L -
DESCRIPTION, WATER.................7-35
PUMP INLET TUBE - 2.4L -
INSTALLATION, WATER.................7-35
PUMP INLET TUBE - 2.4L - REMOVAL,
WATER .............................7-35
PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION, WATER.................7-36
PUMP INLET TUBE - 3.3/3.8L -
REMOVAL, WATER....................7-36
PUMP MODULE - DESCRIPTION, FUEL....14-8
PUMP MODULE - INSTALLATION, FUEL....14-9
PUMP MODULE - OPERATION, FUEL......14-8
PUMP MODULE - REMOVAL, FUEL........14-8
PUMP MOTOR - INSTALLATION, FRONT
WASHER............................8R-8
PUMP MOTOR - INSTALLATION, REAR
WASHER...........................8R-10
PUMP MOTOR - REMOVAL, FRONT
WASHER............................8R-8
PUMP MOTOR - REMOVAL, REAR
WASHER...........................8R-10
PUMP (PULLEY) - ASSEMBLY..........19-41
PUMP (PULLEY) - DISASSEMBLY........19-41
PUMP RELAY - DESCRIPTION, FUEL.....14-28
PUMP RELAY - OPERATION, FUEL.......14-28
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-43
PUSH-PIN GROMMET REPLACEMENT -
STANDARD PROCEDURE..............8N-28
PUSHRODS - DESCRIPTION.......9-109,9s-26
PUSHRODS - OPERATION.........9-109,9s-26
QUAD BUCKET - INSTALLATION, BUCKET
SEAT BACK.........................23-99
QUAD BUCKET - INSTALLATION, SEAT
BELT BUCKLE - FIRST ROW INBOARD....8O-12
QUAD BUCKET - REMOVAL, BUCKET
SEAT BACK.........................23-98
QUAD BUCKET - REMOVAL, SEAT BELT
BUCKLE - FIRST ROW INBOARD........8O-12
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS...........................23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER . . 23-100
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS . . 23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER......23-100
QUAD BUCKET SEAT RISER -
INSTALLATION.......................23-98
QUAD BUCKET SEAT RISER - REMOVAL . . 23-98
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - INSTALLATION...........23-97
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - REMOVAL..............23-97
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - INSTALLATION
...........23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - REMOVAL
...............23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - INSTALLATION
...........23-96
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - REMOVAL
..............23-96
QUAD CHILD SEAT - INSTALLATION
......23-89
26 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2577 of 2585
STRIKER - REMOVAL, LATCH . 23-19,23-41,23-62
STRIKER - REMOVAL, REAR LATCH......23-29
STRIPPED THREAD REPAIR - STANDARD
PROCEDURE, MANIFOLD..............9-145
STRUCTURAL ADHESIVE LOCATIONS -
SPECIFICATIONS....................23-156
STRUCTURAL COLLAR - INSTALLATION....9-48
STRUCTURAL COLLAR - REMOVAL.......9-47
STRUT ASSEMBLY - ASSEMBLY..........2-23
STRUT ASSEMBLY - DESCRIPTION.......2-19
STRUT ASSEMBLY - DIAGNOSIS AND
TESTING............................2-20
STRUT ASSEMBLY - DISASSEMBLY.......2-21
STRUT ASSEMBLY - INSTALLATION.......2-25
STRUT ASSEMBLY - OPERATION.........2-20
STRUT ASSEMBLY - REMOVAL...........2-21
STUDS - FRONT - INSTALLATION,
WHEEL MOUNTING...................22-21
STUDS - FRONT - REMOVAL, WHEEL
MOUNTING.........................22-20
STUDS - REAR - INSTALLATION, WHEEL
MOUNTING.........................22-22
STUDS - REAR - REMOVAL, WHEEL
MOUNTING.........................22-21
SUCTION LINE - INSTALLATION . . . 24-107,24-95
SUCTION LINE - REMOVAL.......24-106,24-94
SUN VISOR - INSTALLATION...........23-82
SUN VISOR - REMOVAL...............23-82
SUN VISOR SUPPORT - INSTALLATION.....23-83
SUN VISOR SUPPORT - REMOVAL.......23-83
SUNROOF - DESCRIPTION............23-116
SUNROOF - DIAGNOSIS AND TESTING . . . 23-116
SUNROOF ASSEMBLY - INSTALLATION . . 23-120
SUNROOF ASSEMBLY - REMOVAL......23-120
SUNROOF GLASS PANEL ADJUSTMENT,
ADJUSTMENTS.....................23-120
SUNROOF MOTOR - INSTALLATION.....23-121
SUNROOF MOTOR - REMOVAL.........23-121
SUNROOF SWITCH - INSTALLATION.....23-123
SUNROOF SWITCH - REMOVAL........23-123
SUNSHADE - INSTALLATION...........23-121
SUNSHADE - REMOVAL..............23-120
SUPPLEMENTAL CABIN HEATER -
DIAGNOSIS AND TESTING, DIESEL......24-113
SUPPLEMENTAL DIESEL HEATER
WIRING - INSTALLATION.............24-119
SUPPLEMENTAL DIESEL HEATER
WIRING - REMOVAL.................24-119
SUPPLY - PCM OUTPUT - OPERATION, 5
VOLT ..............................8E-15
SUPPLY - PCM OUTPUT - SBEC
CONTROLLER - OPERATION, 8-VOLT.....8E-15
SUPPORT - INSTALLATION, LUMBAR....23-106
SUPPORT - INSTALLATION, SUN VISOR . . . 23-83
SUPPORT - REMOVAL, LUMBAR.......23-106
SUPPORT - REMOVAL, SUN VISOR......23-83
SUPPORT CYLINDER - INSTALLATION....23-43
SUPPORT CYLINDER - REMOVAL........23-43
SUPPORT PLATE - DRUM BRAKE -
INSTALLATION...................5-56,5s-58
SUPPORT PLATE - DRUM BRAKE -
REMOVAL......................5-56,5s-58
SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO NOISE...........8A-11
SUPPRESSION COMPONENTS -
OPERATION, RADIO NOISE.............8A-12
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET.......9-11,9-85
SUSPENSION - DESCRIPTION, FRONT......2-2
SUSPENSION - DESCRIPTION, REAR
......2-27
SUSPENSION - OPERATION, FRONT
........2-2
SUSPENSION - OPERATION, REAR
........2-28
SUSPENSION AND STEERING -
DIAGNOSIS AND TESTING
..............2-50
SUSPENSION FASTENER TORQUE,
SPECIFICATIONS - FRONT
................2-3
SUSPENSION FASTENER TORQUE,
SPECIFICATIONS - REAR
................2-28
SUSPENSION, SPECIAL TOOLS - FRONT
....2-3
SUSPENSION, SPECIAL TOOLS - REAR
....2-28
SWITCH - DESCRIPTION
................8P-6
SWITCH - DESCRIPTION, AUTOSTICK
. . . 21-189
SWITCH - DESCRIPTION, BRAKE FLUID
LEVEL
..........................5-10,5s-9
SWITCH - DESCRIPTION, BRAKE LAMP
....8L-4
SWITCH - DESCRIPTION, DOOR
CYLINDER LOCK
.....................8N-40SWITCH - DESCRIPTION, DRIVER
HEATED SEAT ........................8G-8
SWITCH - DESCRIPTION, DRIVER SEAT . . 8N-10,
8N-53
SWITCH - DESCRIPTION, EXTERIOR
HANDLE...........................8N-11
SWITCH - DESCRIPTION, FULL OPEN....8N-12,
8N-31
SWITCH - DESCRIPTION, HORN..........8H-5
SWITCH - DESCRIPTION, LEFT B-PILLAR . 8N-32
SWITCH - DESCRIPTION, MEMORY SET . . 8N-12,
8N-55
SWITCH - DESCRIPTION, OIL PRESSURE . 9-141
SWITCH - DESCRIPTION, PASSENGER
HEATED SEAT .......................8G-12
SWITCH - DESCRIPTION, PASSENGER
SEAT.........................8N-13,8N-56
SWITCH - DESCRIPTION, REAR
WINDOW DEFOGGER..................8G-4
SWITCH - DESCRIPTION, REAR
WIPER/WASHER.....................8R-11
SWITCH - DESCRIPTION, RIGHT
B-PILLAR..........................8N-32
SWITCH - DIAGNOSIS AND TESTING,
BRAKE LAMP........................8L-4
SWITCH - DIAGNOSIS AND TESTING,
DOOR CYLINDER LOCK...............8N-40
SWITCH - DIAGNOSIS AND TESTING,
DOOR LOCK....................8N-4,8N-41
SWITCH - DIAGNOSIS AND TESTING,
DRIVER HEATED SEAT.................8G-9
SWITCH - DIAGNOSIS AND TESTING,
DRIVER SEAT...................8N-11,8N-54
SWITCH - DIAGNOSIS AND TESTING,
FAILED PARK........................8R-2
SWITCH - DIAGNOSIS AND TESTING,
FRONT WIPER/WASHER................8R-2
SWITCH - DIAGNOSIS AND TESTING,
HEADLAMP.........................8L-12
SWITCH - DIAGNOSIS AND TESTING,
MEMORY.....................8N-13,8N-56
SWITCH - DIAGNOSIS AND TESTING,
MULTI-FUNCTION....................8L-18
SWITCH - DIAGNOSIS AND TESTING,
PASSENGER HEATED SEAT.............8G-13
SWITCH - DIAGNOSIS AND TESTING,
PASSENGER SEAT..............8N-14,8N-57
SWITCH - DIAGNOSIS AND TESTING,
REMOTE...........................8N-49
SWITCH - DIAGNOSIS AND TESTING,
TRACTION CONTROL...................5-82
SWITCH - DIAGNOSIS AND TESTING,
WINDOW...........................8N-64
SWITCH - EXPORT - DESCRIPTION,
DOOR CYLINDER LOCK................8N-3
SWITCH - EXPORT - DESCRIPTION,
POWER FOLDAWAY MIRROR...........8N-48
SWITCH - EXPORT - DIAGNOSIS AND
TESTING, DOOR CYLINDER LOCK........8N-3
SWITCH - EXPORT - INSTALLATION,
DOOR CYLINDER LOCK................8N-4
SWITCH - EXPORT - INSTALLATION,
HOOD AJAR.........................8Q-3
SWITCH - EXPORT - INSTALLATION,
POWER FOLDAWAY MIRROR
...........8N-49
SWITCH - EXPORT - OPERATION, DOOR
CYLINDER LOCK
......................8N-3
SWITCH - EXPORT - OPERATION,
POWER FOLDAWAY MIRROR
...........8N-48
SWITCH - EXPORT - REMOVAL, DOOR
CYLINDER LOCK
......................8N-3
SWITCH - EXPORT - REMOVAL, HOOD
AJAR
...............................8Q-3
SWITCH - EXPORT - REMOVAL, POWER
FOLDAWAY MIRROR
..................8N-48
SWITCH - INSTALLATION
...............8P-6
SWITCH - INSTALLATION, ADJUSTABLE
PEDALS
............................5s-10
SWITCH - INSTALLATION, BACK-UP
LAMP
..............................21-62
SWITCH - INSTALLATION, BRAKE FLUID
LEVEL
.........................5-11,5s-10
SWITCH - INSTALLATION, BRAKE LAMP
. . . 8L-5
SWITCH - INSTALLATION, CENTER
CONSOLE LAMP
.....................8L-21
SWITCH - INSTALLATION, CLUTCH
PEDAL INTERLOCK
....................6-14SWITCH - INSTALLATION, CLUTCH
PEDAL UPSTOP.......................6-16
SWITCH - INSTALLATION, DOOR
CYLINDER LOCK.....................8N-41
SWITCH - INSTALLATION, DOOR LOCK....8N-4,
8N-42
SWITCH - INSTALLATION, DRIVER
HEATED SEAT .......................8G-10
SWITCH - INSTALLATION, DRIVER SEAT . . 8N-12,
8N-55
SWITCH - INSTALLATION, EXTERIOR
HANDLE...........................8N-12
SWITCH - INSTALLATION, FULL OPEN....8N-13
SWITCH - INSTALLATION, GLOVE BOX
LAMP..............................8L-22
SWITCH - INSTALLATION, HEADLAMP....8L-13
SWITCH - INSTALLATION, IGNITION......19-16
SWITCH - INSTALLATION, LEFT
B-PILLAR..........................8N-32
SWITCH - INSTALLATION, MEMORY SET . 8N-13,
8N-56
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-18
SWITCH - INSTALLATION, OIL
PRESSURE.....................9-141,9-54
SWITCH - INSTALLATION, PASSENGER
HEATED SEAT .......................8G-14
SWITCH - INSTALLATION, PASSENGER
SEAT.........................8N-15,8N-57
SWITCH - INSTALLATION, REMOTE......8N-49
SWITCH - INSTALLATION, RIGHT
B-PILLAR..........................8N-32
SWITCH - INSTALLATION, SUNROOF....23-123
SWITCH - INSTALLATION, WASHER
FLUID LEVEL........................8R-12
SWITCH - INSTALLATION, WINDOW.....8N-65
SWITCH - OPERATION.................8P-6
SWITCH - OPERATION, AUTOSTICK.....21-189
SWITCH - OPERATION, BRAKE FLUID
LEVEL..........................5-10,5s-9
SWITCH - OPERATION, BRAKE LAMP......8L-4
SWITCH - OPERATION, DOOR CYLINDER
LOCK..............................8N-40
SWITCH - OPERATION, DRIVER HEATED
SEAT ...............................8G-8
SWITCH - OPERATION, DRIVER SEAT....8N-11,
8N-54
SWITCH - OPERATION, EXTERIOR
HANDLE...........................8N-11
SWITCH - OPERATION, FULL OPEN . 8N-12,8N-31
SWITCH - OPERATION, LEFT B-PILLAR . . . 8N-32
SWITCH - OPERATION, MEMORY SET . . . 8N-13,
8N-56
SWITCH - OPERATION, OIL PRESSURE . . . 9-141
SWITCH - OPERATION, PASSENGER
HEATED SEAT .......................8G-12
SWITCH - OPERATION, PASSENGER
SEAT.........................8N-13,8N-56
SWITCH - OPERATION, REAR WINDOW
DEFOGGER..........................8G-4
SWITCH - OPERATION, REAR WIPER/
WASHER...........................8R-11
SWITCH - OPERATION, RIGHT B-PILLAR . . 8N-32
SWITCH - REMOVAL...................8P-6
SWITCH - REMOVAL, ADJUSTABLE
PEDALS............................5s-10
SWITCH - REMOVAL, BACK-UP LAMP....21-62
SWITCH - REMOVAL, BRAKE FLUID
LEVEL.........................5-11,5s-10
SWITCH - REMOVAL, BRAKE LAMP.......8L-5
SWITCH - REMOVAL, CENTER CONSOLE
LAMP..............................8L-21
SWITCH - REMOVAL, CLUTCH PEDAL
INTERLOCK..........................6-13
SWITCH - REMOVAL, CLUTCH PEDAL
UPSTOP.............................6-15
SWITCH - REMOVAL, DOOR CYLINDER
LOCK..............................8N-41
SWITCH - REMOVAL, DOOR LOCK . . 8N-4,8N-42
SWITCH - REMOVAL, DRIVER HEATED
SEAT ..............................8G-10
SWITCH - REMOVAL, DRIVER SEAT.....8N-12,
8N-55
SWITCH - REMOVAL, EXTERIOR HANDLE
. 8N-11
SWITCH - REMOVAL, FULL OPEN
.......8N-13
SWITCH - REMOVAL, GLOVE BOX LAMP
. . 8L-22
SWITCH - REMOVAL, HEADLAMP
........8L-13
SWITCH - REMOVAL, IGNITION
.........19-14
34 INDEXRS
Description Group-Page Description Group-Page Description Group-Page