change wheel CHRYSLER VOYAGER 2004 Workshop Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 2478 of 2585

(8) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the front liquid
line rear section and suction line fittings for the
expansion valve.
(9) Connect the liquid line and suction line fittings
to the expansion valve.
(10) Install the nut that secures the suction line
and liquid line fittings to the stud on the expansion
valve. Tighten the nut to 23 N´m (17 ft. lbs.).
(11) Remove the tape or plugs from the liquid line
rear section fitting and the receiver/drier outlet port.
(12) Lubricate a new rubber O-ring seal with clean
refrigerant oil and install it on the liquid line fitting.
(13) Connect the liquid line fitting to the receiver/
drier outlet port.
(14) Install the screw that secures the liquid line
fitting to the receiver/drier. Tighten the screw to 11
N´m (97 in. lbs.).
(15) Connect the wire harness connector to the A/C
pressure transducer.
(16) Connect the drain tube to the wiper module
drain on the right side of the engine compartment.
(17) Install the air cleaner housing.
(18) Reconnect the battery negative cable.
(19) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(20) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
HEATER CORE
DESCRIPTION
The heater core is located in the distribution hous-
ing, which is attached to the HVAC housing, behind
the instrument panel. It is a heat exchanger made of
rows of tubes and fins. One end of the core is fitted
with a molded plastic tank, which includes integral
heater core inlet and outlet ports. Removable heater
core tubes attach to the ports by use of a sealing
plate secured with a screw to the heater core tank.
This removable heater core tube arrangement allows
the heater core to be serviced without removing the
HVAC housing from the vehicle.
OPERATION
Engine coolant is circulated through heater hoses
to the heater core at all times. As the coolant flows
through the heater core, heat removed from the
engine is transferred to the heater core fins and
tubes. Air directed through the heater core picks up
the heat from the heater core fins. The blend doorallows control of the heater output air temperature
by regulating the amount of air that is flowing
through the heater core within the HVAC housing.
The heater core cannot be repaired and, if faulty or
damaged, it must be replaced.
REMOVAL
REMOVAL - HEATER CORE TUBES
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Drain the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM DRAIN).
(2) Disconnect and isolate the battery negative
cable.
(3) Disconnect the heater hoses from the heater
core tubes (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING/HEATER INLET HOSE -
REMOVAL) and (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING/HEATER RETURN
HOSE - REMOVAL).
(4) Remove the silencer from beneath the driver
side end of the instrument panel.
NOTE: Take the proper precautions to protect the
carpeting below the heater core from spilled engine
coolant and have absorbent toweling readily avail-
able to clean up any spills.
(5) Remove the screw that secures the heater core
tube sealing plate to the heater core supply and
return ports (Fig. 14).
(6) Push both heater core tubes simultaneously
toward the dash panel far enough to disengage their
fittings from the heater core supply and return ports.
(7) Install plugs in, or tape over the opened heater
core tube fittings and both heater core ports.
(8) Pull both heater core tubes simultaneously
slightly away from the distribution housing and rear-
ward far enough to disengage the engine compart-
ment ends of the tubes from the dash panel seal.
RSPLUMBING - FRONT24-83
EXPANSION VALVE (Continued)
Page 2496 of 2585

(4) Install the two screws that secure the rear A/C
expansion valve to the evaporator tube sealing plate.
Tighten the screws to 11 N´m (97 in. lbs.).
(5) Install the rear evaporator line extension onto
the expansion valve (Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING - REAR/EVAPORA-
TOR - INSTALLATION - EVAPORATOR LINE
EXTENSION).
(6) Install the foam insulator wrap over the rear
expansion valve.
(7) Install the rear HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - INSTALLATION).
(8) Run the HVAC Cooldown Test to verify proper
operation.
HEATER CORE
DESCRIPTION
The rear heater core is located near the front of
the rear HVAC housing, behind the right rear wheel
house. It is a heat exchanger made of rows of tubes
and fins. One end of the core is fitted with a molded
plastic tank that includes integral heater core inlet
and outlet nipples. The rear heater core can be ser-
viced without removing the rear HVAC housing from
the vehicle.
OPERATION
Engine coolant is circulated through underbody
heater hoses to the rear heater core at all times. As
the coolant flows through the rear heater core, heat
removed from the engine is transferred to the heater
core fins and tubes. Air directed through the heater
core picks up the heat from the heater core fins. The
rear blend door allows control of the rear heater out-
put air temperature by controlling how much of the
air flowing through the rear HVAC housing is
directed through the heater core.
The rear heater core cannot be repaired and, if
faulty or damaged, it must be replaced.
STANDARD PROCEDURE - REAR HEATER
CORE FILLING
In its final installed position, the rear heater core
is positioned higher than the radiator fill cap. There-
fore, when the cooling system is drained and refilled,
gravity will not refill the heater core with coolant to
the proper level. This may result in two problems:1.
Insufficient coolant level in the engine cooling sys-
tem, which may result in engine overheating.2.Air
entrapped within the rear heater core, which may
result in insufficient rear heater performance. There
are two methods that may be employed to prevent
these problems:1.Pre-filling of the rear heater core.2.Thermal cycling of the engine cooling system. Fol-
lowing are descriptions of both prevention methods,
as well as a method to verify rear heater perfor-
mance.
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING
FRONT - WARNING - HEATER PLUMBING).
PRE-FILLING
If the rear heater core or the rear HVAC housing
have been removed from the vehicle for service, the
rear heater core may be pre-filled with the proper
engine coolant mixture prior to reconnecting the
heater hoses to the heater core hose fittings.
(1) The heater core should be installed in the rear
HVAC housing, and the rear HVAC housing should
be installed in the vehicle.
(2) Take the proper precautions to protect the car-
peting below the rear heater core from spilled engine
coolant and have absorbent toweling readily avail-
able to mop up any spills.
(3) Insert the small end of an appropriate funnel
into the upper hose fitting of the heater core (Fig. 4).
(4) Carefully pour the proper pre-mixed engine
coolant solution into the rear heater core through a
funnel until coolant begins to appear at the lower
hose fitting of the heater core.
(5) Use absorbent toweling to clean up any engine
coolant spills from the preceding operation.
(6) Reconnect the heater hoses to the rear heater
core (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - REAR/HEATER HOSE - INSTAL-
LATION).
Fig. 4 Pre-Filling Heater Core - Typical
1 - REAR HEATER CORE
RSPLUMBING - REAR24 - 101
A/C EXPANSION VALVE (Continued)
Page 2549 of 2585

CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, FRONT.....5-64,5s-67
CABLE - INSTALLATION, GEAR SHIFT....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH .............................23-38
CABLE - INSTALLATION, INSIDE HANDLE . . 23-38
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-62
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-37
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT.........5-66,5s-69
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-36
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT.........5-64,5s-67
CABLE - REMOVAL, GEAR SHIFT.......21-204,
21s-105
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-38
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-61
CABLE - REMOVAL, OUTSIDE HANDLE....23-37
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT...............5-65,5s-68
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-102,23-88
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE.................5-63,5s-65
CABLE (FRONT) - REMOVAL, PARKING
BRAKE.........................5-59,5s-62
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE
....5-63,5s-66
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE
.................5-60,5s-62
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE
.................5-64,5s-66
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE
.................5-62,5s-64
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG
.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE
.................5-63,5s-66
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE
.................5-60,5s-63
CABLES - ADJUSTMENT, PARKING
BRAKE
.........................5-64,5s-66
CABLES - DESCRIPTION, BATTERY
.......8F-16
CABLES - INSTALLATION, BATTERY
......8F-18
CABLES - OPERATION, BATTERY
........8F-16
CABLES - REMOVAL, BATTERY
..........8F-18
CALIBRATION - STANDARD PROCEDURE,
A/C-HEATER CONTROL
................24-20
CALIBRATION - STANDARD PROCEDURE,
COMPASS
...........................8M-3
CALIPER - CLEANING
....5-25,5-29,5s-24,5s-28
CALIPER - INSPECTION
. . . 5-25,5-29,5s-24,5s-28
CALIPER - INSTALLATION, REAR DISC
BRAKE
.........................5-30,5s-29
CALIPER - REMOVAL, REAR DISC
BRAKE
.........................5-27,5s-26
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE
..............5-31,5s-30
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE
....................5-31,5s-30
CALIPER (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC BRAKE
........................5s-26CALIPER (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC
BRAKE.............................5s-23
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
ASSEMBLY..........................5s-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
DISASSEMBLY.......................5s-23
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE.......5-31
CALIPER GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE............5s-30
CALIPER GUIDE PINS (TRW BRAKES) -
REMOVAL, DISC BRAKE...............5s-30
CALIPER PISTON AND SEAL -
ASSEMBLY.............5-26,5-29,5s-25,5s-28
CALIPER PISTON AND SEAL -
DISASSEMBLY..........5-24,5-28,5s-23,5s-27
CALIPER (TRW BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5s-26
CALIPER (TRW BRAKES) - REMOVAL,
FRONT DISC BRAKE..................5s-23
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-4
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-4
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-68
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END
...............................23-68
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE
..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR
.....7-27
CAPACITIES - SPECIFICATIONS, FLUID
......0-6CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARGO - INSTALLATION, AWD, HEAVY
DUTY...............................2-36
CARGO - INSTALLATION, SPRING........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING............2-40
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-76
CARPETS AND FLOOR MATS - REMOVAL . 23-75
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - A/C SYSTEM...............24-66
CAUTION - CAUTIONS...................5-78
CAUTION, DESCRIPTION.............5-4,5s-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM.........22-10,22s-2
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS . 19-10,19-27
CD CHANGER - DESCRIPTION...........8A-7
CD CHANGER - INSTALLATION...........8A-8
CD CHANGER - OPERATION.............8A-7
CD CHANGER - REMOVAL..............8A-8
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-6
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-7
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-68
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-68
CENTER BEZEL OUTLETS -
INSTALLATION.......................24-45
CENTER BEZEL OUTLETS - REMOVAL....24-44
CENTER CONSOLE LAMP -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP - REMOVAL....8L-21
CENTER CONSOLE LAMP SWITCH -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP SWITCH -
REMOVAL..........................8L-21
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER HINGE - INSTALLATION.........23-24
CENTER HINGE - REMOVAL............23-24
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-7
CENTER STRIKER - INSTALLATION.......23-28
CENTER STRIKER - REMOVAL..........23-28
CENTERING - STANDARD PROCEDURE,
CLOCK SPRING.......................8O-5
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE
.........................Intro.-11
CHAIN AND CAMSHAFT SPROCKET -
INSTALLATION, TIMING
................9-157
CHAIN AND CAMSHAFT SPROCKET -
REMOVAL, TIMING
...................9-156
CHAIN COVER - INSTALLATION, TIMING
. . 9-155
CHAIN COVER - REMOVAL, TIMING
......9-153
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2553 of 2585

CV BOOT - INNER/OUTER -
INSTALLATION........................3-17
CV BOOT - INNER/OUTER - REMOVAL.....3-15
CV BOOT - OUTER - INSTALLATION.......3-10
CV BOOT - OUTER - REMOVAL...........3-10
CYCLE - STANDARD PROCEDURE,
POWER DOOR LEARN................8N-28
CYCLE - STANDARD PROCEDURE,
POWER LIFTGATE LEARN...............8N-9
CYLINDER - DESCRIPTION, KEY/LOCK....19-20
CYLINDER - DESCRIPTION, STANDARD 4 . . . 8I-9
CYLINDER - INSTALLATION, KEY/LOCK . . . 19-20
CYLINDER - INSTALLATION, LOCK . . 23-19,23-42
CYLINDER - INSTALLATION, SLAVE.......6-11
CYLINDER - INSTALLATION, SUPPORT....23-43
CYLINDER - LHD - INSTALLATION,
MASTER............................6-10
CYLINDER - LHD - REMOVAL, MASTER.....6-9
CYLINDER - OPERATION, KEY/LOCK......19-20
CYLINDER - REMOVAL, KEY/LOCK.......19-20
CYLINDER - REMOVAL, LOCK......23-19,23-42
CYLINDER - REMOVAL, SLAVE...........6-11
CYLINDER - REMOVAL, SUPPORT.......23-43
CYLINDER - RHD - INSTALLATION,
MASTER.............................6-9
CYLINDER - RHD - REMOVAL, MASTER.....6-8
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER............5-35,5s-34
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-42
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-112,9-35
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.........................9-83,9-9
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.....9-83,9-9
CYLINDER (FLUID RESERVOIR) -
ASSEMBLY, MASTER..............5-38,5s-37
CYLINDER (FLUID RESERVOIR) -
DISASSEMBLY, MASTER...........5-37,5s-36
CYLINDER HEAD - CLEANING . . 9-100,9-26,9s-17
CYLINDER HEAD - DESCRIPTION....9-24,9-99,
9s-16
CYLINDER HEAD - INSPECTION.....9-101,9-26,
9s-17
CYLINDER HEAD - INSTALLATION . . . 9-101,9-26,
9s-18
CYLINDER HEAD - REMOVAL . . 9-100,9-25,9s-17
CYLINDER HEAD COVER - CLEANING......9-31
CYLINDER HEAD COVER - INSPECTION....9-31
CYLINDER HEAD COVER -
INSTALLATION........................9-31
CYLINDER HEAD COVER - LEFT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - LEFT -
REMOVAL..........................9-103
CYLINDER HEAD COVER - REMOVAL......9-31
CYLINDER HEAD COVER - RIGHT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - RIGHT -
REMOVAL..........................9-102
CYLINDER HEAD COVER-LEFT -
INSTALLATION
.......................9s-20
CYLINDER HEAD COVER-LEFT -
REMOVAL
..........................9s-20
CYLINDER HEAD COVER-RIGHT -
INSTALLATION
.......................9s-19
CYLINDER HEAD COVER-RIGHT -
REMOVAL
..........................9s-19
CYLINDER HEAD COVER(S) -
DESCRIPTION
..................9-102,9s-19
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING
...............9-24,9-99,9s-16
CYLINDER HEAD OFF - INSTALLATION
. . . 9-108,
9-33,9s-26
CYLINDER HEAD OFF - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HEAD ON - INSTALLATION
....9-108,
9-33,9s-26
CYLINDER HEAD ON - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HOUSING - INSTALLATION,
LOCK
..............................19-19
CYLINDER HOUSING - REMOVAL, LOCK
. . 19-17
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR
.................8N-40CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR.................8N-40
CYLINDER LOCK SWITCH - EXPORT -
DESCRIPTION, DOOR..................8N-3
CYLINDER LOCK SWITCH - EXPORT -
DIAGNOSIS AND TESTING, DOOR........8N-3
CYLINDER LOCK SWITCH - EXPORT -
INSTALLATION, DOOR.................8N-4
CYLINDER LOCK SWITCH - EXPORT -
OPERATION, DOOR....................8N-3
CYLINDER LOCK SWITCH - EXPORT -
REMOVAL, DOOR.....................8N-3
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-41
CYLINDER LOCK SWITCH - OPERATION,
DOOR.............................8N-40
CYLINDER LOCK SWITCH - REMOVAL,
DOOR.............................8N-41
CYLINDERS - INSPECTION, WHEEL . . 5-57,5s-59
CYLINDERS - INSTALLATION, WHEEL . 5-57,5s-60
CYLINDERS - REMOVAL, WHEEL....5-57,5s-59
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF . . 9-10,9-86
DAMPER - INSTALLATION, VIBRATION . . . 9-130,
9-47
DAMPER - REMOVAL, VIBRATION . . . 9-130,9-47
DATA BUS COMMUNICATION RECEIVE -
PCM INPUT - OPERATION..............8E-15
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-6
DATA LINK CONNECTOR - OPERATION.....8E-7
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC..........................8N-47
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-47
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-47
DEAERATION - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-4
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - DIAGNOSIS AND
TESTING, GENERATOR...........8F-25,8F-27
DECOUPLER PULLEY - INSTALLATION,
GENERATOR....................8F-26,8F-28
DECOUPLER PULLEY - OPERATION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - REMOVAL,
GENERATOR....................8F-26,8F-28
DEFINITION - DESCRIPTION, TRIP........25-1
DEFLECTOR - INSTALLATION, WIND.....23-121
DEFLECTOR - REMOVAL, WIND........23-121
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-3
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-4
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-4
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-2
DEFROSTER DUCT - INSTALLATION......24-50
DEFROSTER DUCT - REMOVAL..........24-50
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-4
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL..................24-55
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-55
DEMISTER OUTLET - INSTALLATION.....24-46
DEMISTER OUTLET - REMOVAL.........24-45
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-3
DETECTION ASSY - INSTALLATION,
NATURAL VAC LEAK
..................25-13
DETECTION ASSY - REMOVAL, NATURAL
VAC LEAK
..........................25-13
DETECTION PUMP - INSTALLATION,
LEAK
..............................25-13
DETECTION PUMP - REMOVAL, LEAK
....25-13
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE
........................8W-01-8DIAGNOSTIC SYSTEM - DIAGNOSIS AND
TESTING, ON-BOARD.................8F-21
DIAGNOSTIC TROUBLE CODES -
STANDARD PROCEDURE, OBTAINING.....8E-15
DIAGRAMS - 41TE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21-169
DIAGRAMS - 4XTE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21s-75
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - SPECIAL TOOLS,
SCHEMATICS.......................21s-89
DIESEL - DESCRIPTION, 2.5L...........19-51
DIESEL - DIAGNOSIS AND TESTING,
SYSTEM CHARGE LEVEL TEST - 2.5L....24-68
DIESEL - INSTALLATION, 2.5L..........19-52
DIESEL - REMOVAL, 2.5L..............19-51
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-6
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-6
DIESEL ENGINES - EXPORT -
DESCRIPTION........................0-24
DIESEL HEATER WIRING -
INSTALLATION, SUPPLEMENTAL........24-119
DIESEL HEATER WIRING - REMOVAL,
SUPPLEMENTAL....................24-119
DIESEL SUPPLEMENTAL CABIN HEATER
- DIAGNOSIS AND TESTING...........24-113
DIFFERENTIAL - ASSEMBLY............21-66
DIFFERENTIAL - DESCRIPTION...........21-62
DIFFERENTIAL - DISASSEMBLY.........21-62
DIFFERENTIAL - OPERATION............21-62
DIFFERENTIAL ASSEMBLY -
DESCRIPTION........................3-39
DIFFERENTIAL ASSEMBLY - OPERATION . . . 3-39
DIFFERENTIAL ASSEMBLY FLUID
CHANGE - STANDARD PROCEDURE.......3-40
DIFFERENTIAL BEARING PRELOAD -
ADJUSTMENT......................21-199
DIFFERENTIAL BEARING PRELOAD
MEASUREMENT AND ADJUSTMENT,
ADJUSTMENTS....................21s-100
DIFFERENTIAL CARRIER SEAL -
INSTALLATION........................21-9
DIFFERENTIAL CARRIER SEAL -
REMOVAL...........................21-9
DIFFERENTIAL SIDE GEAR END PLAY -
ADJUSTMENT.......................21-70
DIFFERENTIAL TURNING TORQUE -
ADJUSTMENT.......................21-69
DIMENSIONS - SPECIFICATIONS, BODY
OPENING..........................23-127
DIMENSIONS, SPECIFICATIONS - FRAME . . . 13-4
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DISC AND PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH................6-12
DISC AND PRESSURE PLATE - 2.5L TD -
REMOVAL, CLUTCH....................6-11
DISC BRAKE CALIPER - INSTALLATION,
REAR..........................5-30,5s-29
DISC BRAKE CALIPER - REMOVAL,
REAR..........................5-27,5s-26
DISC BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT............5-31,5s-30
DISC BRAKE CALIPER ADAPTER -
REMOVAL, FRONT................5-31,5s-30
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - INSTALLATION,
FRONT.............................5s-26
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - REMOVAL, FRONT.....5s-23
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-27
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - INSTALLATION, FRONT
........5-27
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-31
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) - REMOVAL
.......5-31
10 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2557 of 2585

FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-7
FILLER CAP - DESCRIPTION, FUEL.......25-12
FILLER CAP - OPERATION, FUEL........25-12
FILLER NECK SEAL - DIAGNOSIS AND
TESTING, RADIATOR CAP TO............7-27
FILLER TUBE - INSTALLATION, FUEL
TANK ..............................14-13
FILLER TUBE - REMOVAL, FUEL TANK....14-12
FILLING - STANDARD PROCEDURE,
COOLING SYSTEM.....................7-5
FILLING - STANDARD PROCEDURE,
REAR HEATER CORE.................24-101
FILTER - DESCRIPTION, AIR............24-43
FILTER - DESCRIPTION, OIL.............9-53
FILTER - INSTALLATION, AIR...........24-44
FILTER - INSTALLATION, INLET..........14-13
FILTER - INSTALLATION, OIL.......9-139,9-53
FILTER - REMOVAL, AIR...............24-43
FILTER - REMOVAL, INLET.............14-13
FILTER - REMOVAL, OIL...........9-139,9-53
FILTER ADAPTER - INSTALLATION, OIL . . . 9-139
FILTER ADAPTER - REMOVAL, OIL.......9-139
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL..........9-137,9-53
FILTER SERVICE - STANDARD
PROCEDURE, FLUID..........21-203,21s-104
FINAL DRIVE - ASSEMBLY......21-195,21s-99
FINAL DRIVE - DESCRIPTION............21s-95
FINAL DRIVE - DISASSEMBLY....21-190,21s-96
FINAL DRIVE - OPERATION............21s-96
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION............23-85
FINISH - DESCRIPTION, BASE
COAT/CLEARCOAT....................23-85
FIRING ORDER, SPECIFICATIONS.........8I-3
FIRST ROW - BENCH - INSTALLATION,
SEAT BELT BUCKLE..................8O-13
FIRST ROW - BENCH - REMOVAL, SEAT
BELT BUCKLE.......................8O-13
FIRST ROW - OUTBOARD -
INSTALLATION, SEAT BELT &
RETRACTOR........................8O-14
FIRST ROW - OUTBOARD - REMOVAL,
SEAT BELT & RETRACTOR.............8O-14
FIRST ROW INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKLE......8O-12
FIRST ROW INBOARD - QUAD BUCKET -
REMOVAL, SEAT BELT BUCKLE.........8O-12
FITTING - CONNECTING ROD............9-45
FITTING - PISTON RING................9-45
FITTING - STANDARD PROCEDURE,
MAIN BEARING......................9-123
FITTING - STANDARD PROCEDURE,
PISTON RING.......................9-121
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-42
FITTING CONNECTING RODS -
STANDARD PROCEDURE...............9-116
FITTING PISTONS - STANDARD
PROCEDURE........................9-117
FITTINGS - STANDARD PROCEDURE,
HANDLING TUBING...................24-70
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-14
FLANGE SEAL - INSTALLATION, INPUT....3-45
FLANGE SEAL - INSTALLATION, OUTPUT . . . 3-46
FLANGE SEAL - REMOVAL, INPUT
........3-44
FLANGE SEAL - REMOVAL, OUTPUT
.......3-45
FLANGE SHIM SELECTION,
ADJUSTMENTS - OUTPUT
...............21-7
FLAP AND SPRING ASSEMBLY -
INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUPHOLDER
............23-107
FLAP AND SPRING ASSEMBLY -
REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUPHOLDER
.................23-107
FLEX DRIVE - DESCRIPTION
...........8N-36
FLEX DRIVE - INSTALLATION
...........8N-37
FLEX DRIVE - OPERATION
.............8N-36
FLEX DRIVE - REMOVAL
...............8N-37
FLEX PLATE - INSTALLATION
...........9-131
FLEX PLATE - REMOVAL
...............9-131
FLEXIBLE FUEL ENGINE OIL -
DESCRIPTION
.........................0-3
FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - INSTALLATION
............23-83FLOOR CONSOLE TRAY - BRACKET
ASSEMBLY - REMOVAL................23-83
FLOOR CONSOLE TRAY - INSTALLATION . . 23-83
FLOOR CONSOLE TRAY - REMOVAL......23-83
FLOOR DISTRIBUTION DUCTS -
INSTALLATION.......................24-50
FLOOR DISTRIBUTION DUCTS -
REMOVAL..........................24-50
FLOOR HEAT DUCT - INSTALLATION,
REAR..............................24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-62
FLOOR MATS - INSTALLATION, CARPETS . 23-76
FLOOR MATS - REMOVAL, CARPETS.....23-75
FLOW AND PRESSURE TEST -
DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM....................19-1
FLOW CHECK - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-3
FLUID - DESCRIPTION, AUTOMATIC/
MANUAL TRANSAXLE...................0-4
FLUID - DESCRIPTION, AWD POWER
TRANSFER UNIT.......................0-6
FLUID AND FILTER SERVICE -
STANDARD PROCEDURE.......21-203,21s-104
FLUID CAPACITIES - SPECIFICATIONS......0-6
FLUID CHANGE - STANDARD
PROCEDURE, DIFFERENTIAL
ASSEMBLY..........................3-40
FLUID CHANGE - STANDARD
PROCEDURE, OVERRUNNING CLUTCH
HOUSING............................3-41
FLUID CHANGE - STANDARD
PROCEDURE, PTU......................21-5
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE.............5-32,5s-31
FLUID COOLER - DESCRIPTION.........19-44
FLUID COOLER - INSTALLATION.........19-45
FLUID COOLER - OPERATION...........19-44
FLUID COOLER - REMOVAL............19-44
FLUID DRAIN AND FILL - STANDARD
PROCEDURE........................21-71
FLUID FILL/CHECK LOCATIONS -
DESCRIPTION.........................0-7
FLUID LEAK DIAGNOSIS, DIAGNOSIS
AND TESTING........................21-3
FLUID LEAKAGE - DIAGNOSIS AND
TESTING, TORQUE CONVERTER
HOUSING....................21-123,21s-31
FLUID LEVEL AND CONDITION CHECK,
STANDARD PROCEDURE.......21-201,21s-102
FLUID LEVEL CHECK - STANDARD
PROCEDURE........................21-71
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, BRAKE..............5-32,5s-31
FLUID LEVEL CHECKING - STANDARD
PROCEDURE, POWER STEERING........19-44
FLUID LEVEL INSPECTION - STANDARD
PROCEDURE.........................21-4
FLUID LEVEL SWITCH - DESCRIPTION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - INSTALLATION,
BRAKE.........................5-11,5s-10
FLUID LEVEL SWITCH - INSTALLATION,
WASHER...........................8R-12
FLUID LEVEL SWITCH - OPERATION,
BRAKE..........................5-10,5s-9
FLUID LEVEL SWITCH - REMOVAL,
BRAKE
.........................5-11,5s-10
FLUID LEVEL SWITCH - REMOVAL,
WASHER
...........................8R-12
FLUID, SPECIFICATIONS - BRAKE
....5-33,5s-32
FLUIDS - DESCRIPTION, AWD REAR
DRIVELINE MODULE
....................0-6
FLUSH MEASUREMENTS -
SPECIFICATIONS, GAP
................23-124
FLYWHEEL - INSTALLATION
.............6-12
FLYWHEEL - REMOVAL
.................6-12
FOG LAMP - DIAGNOSIS AND TESTING,
FRONT
..............................8L-7
FOG LAMP - INSTALLATION, FRONT
.......8L-8
FOG LAMP - REMOVAL, FRONT
..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE, FRONT
........8L-9
FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE, FRONT
.........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT
- DESCRIPTION, POWER
..............8N-48FOLDAWAY MIRROR SWITCH - EXPORT
- INSTALLATION, POWER..............8N-49
FOLDAWAY MIRROR SWITCH - EXPORT
- OPERATION, POWER................8N-48
FOLDAWAY MIRROR SWITCH - EXPORT
- REMOVAL, POWER..................8N-48
FORK AND SHAFT - DESCRIPTION,
SHIFT.............................21-113
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE . . 9-11,9-84
FRAME DIMENSIONS, SPECIFICATIONS....13-4
FRONT - DESCRIPTION, HALF SHAFT.......3-1
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL.......................9-127,9-40
FRONT - INSTALLATION, HALF SHAFT......3-4
FRONT - INSTALLATION, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - INSTALLATION, SPRING
MOUNTS............................2-44
FRONT - INSTALLATION, WHEEL
MOUNTING STUDS...................22-21
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL..........................9-127,9-40
FRONT - REMOVAL, HALF SHAFT..........3-2
FRONT - REMOVAL, SEAT BELT &
RETRACTOR - OUTBOARD.............8O-14
FRONT - REMOVAL, SPRING MOUNTS.....2-43
FRONT - REMOVAL, WHEEL MOUNTING
STUDS.............................22-20
FRONT - SPECIFICATIONS, HALF SHAFT . . . 3-15,
3-6
FRONT BRAKE ROTOR - INSTALLATION.....5-54,
5s-57
FRONT BRAKE ROTOR - REMOVAL . . . 5-54,5s-57
FRONT BUMPER REINFORCEMENT -
INSTALLATION........................13-2
FRONT BUMPER REINFORCEMENT -
REMOVAL...........................13-2
FRONT BUSHING - INSTALLATION, LEAF
SPRING.............................2-30
FRONT BUSHING - REMOVAL, LEAF
SPRING.............................2-29
FRONT CABLE - INSTALLATION.....5-64,5s-67
FRONT CABLE - INSTALLATION,
PARKING BRAKE LEVER...........5-66,5s-69
FRONT CABLE - REMOVAL.........5-64,5s-67
FRONT CABLE - REMOVAL, PARKING
BRAKE LEVER...................5-65,5s-68
FRONT CONTROL MODULE -
DESCRIPTION........................8E-7
FRONT CONTROL MODULE - DIAGNOSIS
AND TESTING........................8E-7
FRONT CONTROL MODULE -
INSTALLATION........................8E-8
FRONT CONTROL MODULE - OPERATION . . 8E-7
FRONT CONTROL MODULE - REMOVAL....8E-8
FRONT CRADLE CROSSMEMBER -
DESCRIPTION........................13-9
FRONT CRADLE CROSSMEMBER
THREAD REPAIR - DESCRIPTION
.........13-9
FRONT CROSSMEMBER MOUNT
BUSHINGS - INSTALLATION
............13-12
FRONT CROSSMEMBER MOUNT
BUSHINGS - REMOVAL
................13-12
FRONT DISC BRAKE CALIPER ADAPTER
- INSTALLATION
.................5-31,5s-30
FRONT DISC BRAKE CALIPER ADAPTER
- REMOVAL
.....................5-31,5s-30
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
INSTALLATION
.......................5s-26
FRONT DISC BRAKE CALIPER
(CONTINENTAL TEVES BRAKES) -
REMOVAL
..........................5s-23
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - INSTALLATION
.....5-27
FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES) - REMOVAL
.........5-24
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-27
FRONT DISC BRAKE CALIPER
(DISC/DRUM BRAKES) - REMOVAL
.......5-24
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - INSTALLATION
..............5s-26
FRONT DISC BRAKE CALIPER (TRW
BRAKES) - REMOVAL
.................5s-23
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2566 of 2585

MOUNTING STUDS - FRONT -
INSTALLATION, WHEEL................22-21
MOUNTING STUDS - FRONT - REMOVAL,
WHEEL............................22-20
MOUNTING STUDS - REAR -
INSTALLATION, WHEEL................22-22
MOUNTING STUDS - REAR - REMOVAL,
WHEEL............................22-21
MOUNTS - FRONT - INSTALLATION,
SPRING.............................2-44
MOUNTS - FRONT - REMOVAL, SPRING . . . 2-43
MOUNTS - REAR - INSTALLATION,
SPRING.............................2-45
MOUNTS - REAR - REMOVAL, SPRING....2-44
MUFFLER - INSTALLATION..............11-7
MUFFLER - REMOVAL..................11-7
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-18
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-18
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-18
NAME PLATES - ADHESIVE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - ADHESIVE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NAME PLATES - TAPE ATTACHED -
INSTALLATION, EXTERIOR.............23-51
NAME PLATES - TAPE ATTACHED -
REMOVAL, EXTERIOR.................23-51
NATURAL VAC LEAK DETECTION ASSY -
INSTALLATION.......................25-13
NATURAL VAC LEAK DETECTION ASSY -
REMOVAL..........................25-13
NECK SEAL - DIAGNOSIS AND TESTING,
RADIATOR CAP TO FILLER..............7-27
NGC CONTROLLER - REMOVAL.........8E-17
NIGHT MIRROR - DESCRIPTION,
AUTOMATIC DAY.....................8N-47
NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC DAY.............8N-47
NIGHT MIRROR - OPERATION,
AUTOMATIC DAY.....................8N-47
NO CUPHOLDER - INSTALLATION, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NO CUPHOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE SHIELD............23-97
NOISE - DIAGNOSIS AND TESTING,
EXCESSIVE EXHAUST SYSTEM...........11-2
NOISE - DIAGNOSIS AND TESTING,
REAR DRIVELINE MODULE..............3-24
NOISE - DIAGNOSIS AND TESTING, TIRE . 22-14,
22s-6
NOISE - DIAGNOSIS AND TESTING,
WIND...............................23-2
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-74
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, HYDRAULIC LASH
ADJUSTER...........................9-34
NOISE SUPPRESSION COMPONENTS -
DESCRIPTION, RADIO.................8A-11
NOISE SUPPRESSION COMPONENTS -
OPERATION, RADIO..................8A-12
NON-ABS JUNCTION BLOCK -
DESCRIPTION...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
INSTALLATION
...................5-33,5s-32
NON-ABS JUNCTION BLOCK -
OPERATION
.....................5-33,5s-32
NON-ABS JUNCTION BLOCK - REMOVAL
. . 5-33,
5s-32
NON-MONITORED CIRCUITS -
OPERATION
..........................25-5
NOT FILL - DIAGNOSIS AND TESTING,
VEHICLE DOES
......................25-16
NUMBER - DESCRIPTION, VEHICLE
IDENTIFICATION
....................Intro.-9
NVLD - INSTALLATION, WITH
...........25-20
NVLD - REMOVAL, WITH
..............25-19
O2 SENSOR - DESCRIPTION
............14-32
O2 SENSOR - OPERATION
.............14-32
OBTAINING DIAGNOSTIC TROUBLE
CODES - STANDARD PROCEDURE
.......8E-15
OCCUPANT RESTRAINT CONTROLLER -
DESCRIPTION
........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
INSTALLATION
.......................8O-8OCCUPANT RESTRAINT CONTROLLER -
OPERATION..........................8O-8
OCCUPANT RESTRAINT CONTROLLER -
REMOVAL...........................8O-8
OIL - DESCRIPTION, FLEXIBLE FUEL
ENGINE..............................0-3
OIL - DESCRIPTION, REFRIGERANT......24-92
OIL - DIESEL ENGINES - DESCRIPTION,
ENGINE..............................0-6
OIL - OPERATION, REFRIGERANT........24-92
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE.............9-137,9-53
OIL AND LUBRICANTS - DESCRIPTION,
ENGINE..............................0-1
OIL COOLER - DESCRIPTION,
TRANSMISSION.......................7-37
OIL COOLER - INSPECTION,
TRANSMISSION.......................7-37
OIL COOLER - INSTALLATION,
TRANSMISSION.......................7-37
OIL COOLER & LINES - DESCRIPTION....9-138
OIL COOLER & LINES - INSTALLATION . . . 9-138
OIL COOLER & LINES - OPERATION......9-138
OIL COOLER & LINES - REMOVAL.......9-138
OIL COOLER - REMOVAL,
TRANSMISSION.......................7-37
OIL COOLER LINES - INSTALLATION,
TRANSMISSION.......................7-38
OIL COOLER LINES - REMOVAL,
TRANSMISSION.......................7-38
OIL FILTER - DESCRIPTION.............9-53
OIL FILTER - INSTALLATION........9-139,9-53
OIL FILTER - REMOVAL............9-139,9-53
OIL FILTER ADAPTER - INSTALLATION....9-139
OIL FILTER ADAPTER - REMOVAL.......9-139
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE.........9-10,9-86
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..............9-8,9-82
OIL LEVEL - STANDARD PROCEDURE,
REFRIGERANT.......................24-93
OIL LEVEL CHECK - STANDARD
PROCEDURE, ENGINE.................9-137
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-53
OIL PAN - CLEANING.................9-140
OIL PAN - INSPECTION................9-140
OIL PAN - INSTALLATION..........9-140,9-54
OIL PAN - REMOVAL..............9-140,9-54
OIL PRESSURE - DIAGNOSIS AND
TESTING, CHECKING ENGINE............9-52
OIL PRESSURE - DIAGNOSIS AND
TESTING, ENGINE....................9-136
OIL PRESSURE RELIEF VALVE -
INSTALLATION.......................9-141
OIL PRESSURE RELIEF VALVE -
REMOVAL..........................9-141
OIL PRESSURE SWITCH - DESCRIPTION . . 9-141
OIL PRESSURE SWITCH - INSTALLATION . 9-141,
9-54
OIL PRESSURE SWITCH - OPERATION....9-141
OIL PRESSURE SWITCH - REMOVAL . 9-141,9-54
OIL PUMP - ASSEMBLY...........9-143,9-56
OIL PUMP - ASSEMBLY.......21-232,21s-132
OIL PUMP - CLEANING............9-142,9-56
OIL PUMP - DESCRIPTION.............9-142
OIL PUMP - DESCRIPTION.....21-230,21s-131
OIL PUMP - DISASSEMBLY........9-142,9-55
OIL PUMP - DISASSEMBLY.....21-230,21s-131
OIL PUMP - INSPECTION..........9-142,9-56
OIL PUMP - INSTALLATION........9-144,9-57
OIL PUMP - INSTALLATION, SEAL......21-233,
21s-133
OIL PUMP - OPERATION.......21-230,21s-131
OIL PUMP - REMOVAL............9-142,9-55
OIL PUMP - REMOVAL, SEAL . . . 21-232,21s-133
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT...................9-127,9-40
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT
...................9-127,9-40
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT
...................9-129,9-42
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT
...................9-128,9-41
OIL SEAL RETAINER - INSTALLATION,
CRANKSHAFT REAR
..................9-129
OIL SEAL RETAINER - REMOVAL,
CRANKSHAFT REAR
..................9-129OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-28
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-27
ON-BOARD DIAGNOSTIC SYSTEM -
DIAGNOSIS AND TESTING..............8F-21
OPEN LATCH - INSTALLATION, HOLD.....23-25
OPEN LATCH - REMOVAL, HOLD........23-25
OPEN LATCH CABLE - INSTALLATION,
HOLD..............................23-38
OPEN LATCH CABLE - REMOVAL, HOLD . . . 23-38
OPEN LATCH STRIKER - INSTALLATION,
HOLD..............................23-26
OPEN LATCH STRIKER - REMOVAL,
HOLD..............................23-26
OPEN SWITCH - DESCRIPTION, FULL....8N-12,
8N-31
OPEN SWITCH - INSTALLATION, FULL....8N-13
OPEN SWITCH - OPERATION, FULL . 8N-12,8N-31
OPEN SWITCH - REMOVAL, FULL.......8N-13
OPEN-CIRCUIT VOLTAGE TEST -
STANDARD PROCEDURE...............8F-13
OPENING DIMENSIONS -
SPECIFICATIONS, BODY..............23-127
OPENING REINFORCEMENT -
INSTALLATION, GRILLE................23-54
OPENING REINFORCEMENT - REMOVAL,
GRILLE............................23-54
ORDER, SPECIFICATIONS - FIRING........8I-3
O-RING - INSTALLATION, REAR COVER . . . 21-20
O-RING - REMOVAL, REAR COVER.......21-19
ORVR - OPERATION..................25-14
OUTBOARD - FRONT - INSTALLATION,
SEAT BELT & RETRACTOR.............8O-14
OUTBOARD - FRONT - REMOVAL, SEAT
BELT & RETRACTOR..................8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - FIRST ROW...........8O-14
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW - LEFT . . . 8O-17
OUTBOARD - INSTALLATION, SEAT BELT
& RETRACTOR - SECOND ROW -
RIGHT.............................8O-15
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - FIRST ROW.............8O-14
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - LEFT.....8O-17
OUTBOARD - REMOVAL, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-15
OUTBOARD WITH REAR HVAC - LWB -
INSTALLATION, SEAT BELT &
RETRACTOR - SECOND ROW - RIGHT....8O-16
OUTBOARD WITH REAR HVAC - LWB -
REMOVAL, SEAT BELT & RETRACTOR -
SECOND ROW - RIGHT................8O-16
OUTER - INSTALLATION, CV BOOT........3-10
OUTER - REMOVAL, CV BOOT...........3-10
OUTER BELT MOLDING - INSTALLATION,
FRONT DOOR......................23-113
OUTER BELT MOLDING - REMOVAL,
FRONT DOOR......................23-113
OUTER HALF SHAFT SEAL -
INSTALLATION.......................21-19
OUTER HALF SHAFT SEAL - REMOVAL . . . 21-19
OUTER TIE ROD - INSTALLATION........19-34
OUTER TIE ROD - REMOVAL...........19-34
OUTLET - DESCRIPTION, POWER......8W-97-4
OUTLET - DIAGNOSIS & TESTING,
POWER..........................8W-97-4
OUTLET - INSTALLATION, DEMISTER
.....24-46
OUTLET - INSTALLATION, INSTRUMENT
PANEL
.............................24-46
OUTLET - OPERATION, POWER
.......8W-97-4
OUTLET - REMOVAL, DEMISTER
........24-45
OUTLET - REMOVAL, INSTRUMENT
PANEL
.............................24-45
OUTLETS - DESCRIPTION, AIR
.....24-44,24-56
OUTLETS - INSTALLATION, AIR
.........24-56
OUTLETS - INSTALLATION, CENTER
BEZEL
.............................24-45
OUTLETS - REMOVAL, AIR
.............24-56
OUTLETS - REMOVAL, CENTER BEZEL
....24-44
OUTPUT - DESCRIPTION, SPEED
SENSOR
....................21-241,21s-142
OUTPUT - INSTALLATION, SPEED
SENSOR
....................21-242,21s-143
OUTPUT - OPERATION, 5 VOLT SUPPLY -
PCM
...............................8E-15
RSINDEX23
Description Group-Page Description Group-Page Description Group-Page