headlamp CHRYSLER VOYAGER 2004 Workshop Manual

FRONT CONTROL MODULE - BLACK 49 WAY
CAV CIRCUIT FUNCTION
1 A1 B(+)
2 A1 B(+)
3 L43 LEFT LOW BEAM DRIVER
4 L34 RIGHT HIGH BEAM DRIVER
5 L33 LEFT HIGH BEAM DRIVER
6 L44 RIGHT LOW BEAM DRIVER
7- -
8 Z117, Z118, Z343, Z344 GROUND
9 A1 B(+)
10 FCM 10 HORN RELAY CONTROL
11 FCM 11 NAME BRAND SPEAKER RELAY CONTROL
12 P201 (EXCEPT EXPORT) ADJUSTABLE PEDALS RELAY CONTROL
13 FCM 13 PARK LAMP RELAY CONTROL
14 FCM 14 FRONT WIPER ON/OFF RELAY CONTROL
15 C41 (DIESEL) CABIN HEATER ASSIST CONTROL
16 W7 FRONT WIPER PARK SWITCH SENSE
17 X3 HORN SWITCH SENSE
18 W1 WASHER FLUID LEVEL SWITCH SENSE
19 FCM 19 FUSED IGNITION SWITCH OUTPUT (START)
20 A114 FUSED B(+) (I.O.D.)
21 L78 FUSED PARK LAMP RELAY OUTPUT (RIGHT)
22 D25 PCI BUS
23 G931 (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
24 - NOT USED
25 G31 (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
26 L13 (EXPORT) HEADLAMP ADJUST SIGNAL
27 F1, F2 FCM OUTPUT (UNLOCK-RUN-START)
28 - NOT USED
29 F100 ORC RUN ONLY DRIVER
30 FCM 30 FRONT/REAR BLOWER MOTOR RELAY CONTROL
31 FCM 31 DEFOGGER RELAY CONTROL
32 FCM 32 (EXPORT) HEADLAMP WASHER RELAY CONTROL
33 FCM 33 FRONT FOG LAMP RELAY CONTROL
34 FCM 34 FRONT WIPER HIGH/LOW RELAY CONTROL
35 FCM 35 ACCESSORY RELAY CONTROL (RUN-ACC)
36 B20 BRAKE FLUID LEVEL SWITCH SENSE
37 F20 FUSED IGNITION SWITCH OUTPUT (RUN-START)
38 A1 B(+) (WHEN IPM C5 CPA IS NOT ENGAGED)
39 T2 (MTX) TRS REVERSE SENSE
40 - NOT USED
41 L77 FUSED PARK LAMP RELAY OUTPUT (LEFT)
42 D123 FLASH PROGRAM ENABLE
43 Z116 GROUND
44 L50 (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
44 L50 (GAS) BRAKE LAMP SWITCH OUTPUT
45 W10 FRONT WASHER PUMP MOTOR CONTROL
46 W20 REAR WASHER PUMP MOTOR CONTROL
47 K32 BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
48 F201 ORC RUN-START DRIVER
49 - -
8W - 80 - 74 8W-80 CONNECTOR PIN-OUTSRS

GLOW PLUG RELAY (DIESEL) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A202 10RD/WT FUSED B(+)
2 K152 20DB/WT GLOW PLUG RELAY CONTROL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
4 K154 10BR/OR GLOW PLUG RELAY OUTPUT
HEADLAMP SWITCH - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 Z403 20BK/YL (EXPORT) GROUND
2 L78 20WT/OR (EXPORT) FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3- -
4 Z407 22BK/OR GROUND
5 L36 20WT/DB (EXPORT) REAR FOG LAMP INDICATOR DRIVER
6 L900 22WT/YL HEADLAMP SWITCH RETURN
7 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
8- -
9- -
10 L39 22WT/OR FRONT FOG LAMP INDICATOR DRIVER
11 L307 20WT/BR (LHD) HEADLAMP SWITCH SENSE
11 L307 22WT/BR (RHD) HEADLAMP SWITCH SENSE
12 E2 22OR/BR PANEL LAMPS DIMMER SIGNAL
13 - -
HEADLAMP WASHER PUMP MOTOR (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 V53 12BR/OR HEADLAMP WASHER RELAY OUTPUT
2 Z243 12BK/OR GROUND
HIGH NOTE HORN - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z299 20BK/OR GROUND
2 X2 18DG/OR HORN RELAY OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-79

INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 18DB/VT (GAS) RAD FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 18BK/OR (2.4L EATX) GROUND
1 Z115 20BK/OR (3.3L/3.8L) GROUND
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
2 F1 18PK/WT (GAS EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (MTX) TRS REVERSE SENSE
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 F202 20PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL A/C CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 20WT/VT (DIESEL) PCI BUS
13 D25 18WT/VT (GAS) PCI BUS
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
14 T752 18DG/OR (GAS) STARTER RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
16 K51 18BR/WT (GAS) ASD RELAY CONTROL
17 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (GAS) RAD FAN RELAY CONTROL
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD (GAS) FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-83

INTEGRATED POWER MODULE C7 - 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY FUSED DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 20PK/OR ORC RUN-START DRIVER
10 - -
11 A106 20LB/RD FUSED B(+)
12 P201 20LG/DB (EXCEPT EXPORT/EX-
CEPT MEMORY)ADJUSTABLE PEDALS RELAY CONTROL
13 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D123 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
17 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
18 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT ORC RUN ONLY DRIVER
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-85

LEFT FRONT PARK/TURN SIGNAL LAMP (EXCEPT EXPORT) - DK. GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
2 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
3 Z377 18BK/BR GROUND
LEFT FRONT WHEEL SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 B9 18DG/WT (3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
1 B9 18DG/LG (EXCEPT 3.3L/3.8L) LEFT FRONT WHEEL SPEED SENSOR 12 VOLT SUP-
PLY
2 B8 18DG/TN LEFT FRONT WHEEL SPEED SENSOR SIGNAL
LEFT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q53 20OR LEFT FULL OPEN SWITCH SENSE
2 Z77 20BK/GY GROUND
LEFT HEADLAMP (EXCEPT EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 L43 18WT/DB LEFT LOW BEAM DRIVER
2 Z343 18BK/LG GROUND
3 L33 18WT/LG LEFT HIGH BEAM DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-89

LEFT HEADLAMP LEVELING MOTOR (EXPORT) - WHITE 3 WAY
CAV CIRCUIT FUNCTION
1 Z203 16BR GROUND
2 L77 16BK FUSED PARK LAMP RELAY OUTPUT (LEFT)
3 L13 16RD HEADLAMP ADJUST SIGNAL
LEFT HIGH BEAM LAMP (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
1 Z343 16BR GROUND
2 L33 16GY LEFT HIGH BEAM DRIVER
LEFT INSTRUMENT PANEL SPEAKER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X153 20DG/YL LEFT INSTRUMENT PANEL SPEAKER (+)
1 X53 20DG (LOWLINE 1) LEFT FRONT SPEAKER (+)
2 X155 20DG/LB LEFT INSTRUMENT PANEL SPEAKER (-)
2 X55 20DG/BR (LOWLINE 1) LEFT FRONT SPEAKER (-)
LEFT LIFTGATE FLOOD LAMP (POWER LIFTGATE) - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z311 20BK/VT GROUND
1 Z312 20BK/YL GROUND
2- -
3 M11 20YL/VT COURTESY LAMPS DRIVER
LEFT LOW BEAM LAMP (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z343 16BR GROUND
2 L43 16WT LEFT LOW BEAM DRIVER
8W - 80 - 90 8W-80 CONNECTOR PIN-OUTSRS

NATURAL VACUUM LEAK DETECTION ASSEMBLY (EXCEPT EXPORT) - LT. GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z166 18BK/WT GROUND
2 K107 18VT/WT NVLD SWITCH SIGNAL
3 K106 18VT/LB NVLD SOL CONTROL
OUTPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
OVERHEAD CONSOLE (EXCEPT BASE) - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 G23 22VT/DB SLIDING DOORS OVERHEAD SWITCH MUX
2 G25 22VT/TN LIFTGATE SWITCH MUX
3 D25 20WT/VT PCI BUS
4 Z113 20BK/DB GROUND
5 A114 20GY/RD FUSED B(+) (I.O.D.)
6 F503 20WT/PK FUSED IGNITION SWITCH OUTPUT (RUN)
7 Z13 20BK/WT GROUND
8 E15 20OR/DB ASH/RECEIVER LAMP FEED
9- -
10 - -
11 L24 20BK/GY (EXCEPT EXPORT/PRE-
MIUM/LUXURY)AUTOMATIC HEADLAMP SWITCH SENSOR
12 L1 20BK/WT (PREMIUM/LUXURY) BACK-UP LAMP FEED
OXYGEN SENSOR 1/1 UPSTREAM (GAS)-4WAY
CAV CIRCUIT FUNCTION
1 Z42 18BK/LG GROUND
2 K99 18BR/LG O2 1/1 HEATER CONTROL
3 K902 18BR/DG O2 RETURN (UP)
4 K41 18DB/LB O2 1/1 SIGNAL
8W - 80 - 102 8W-80 CONNECTOR PIN-OUTSRS

RIGHT FRONT PARK/TURN SIGNAL LAMP (EXCEPT EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
2 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3 Z378 18BK/TN GROUND
RIGHT FRONT WHEEL SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 B7 18DG/VT RIGHT FRONT WHEEL SPEED SENSOR 12 VOLT
SUPPLY
2 B6 18DG/WT RIGHT FRONT WHEEL SPEED SENSOR SIGNAL
RIGHT FULL OPEN SWITCH (POWER SLIDING DOOR) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Q52 20OR RIGHT FULL OPEN SWITCH SENSE
2 Z76 20BK/YL GROUND
RIGHT HEADLAMP (EXCEPT EXPORT) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 L44 16WT/TN RIGHT LOW BEAM DRIVER
2 Z344 16BK/TN GROUND
3 L34 16WT/GY RIGHT HIGH BEAM DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 123

RIGHT HEADLAMP LEVELING MOTOR (EXPORT) - WHITE 3 WAY
CAV CIRCUIT FUNCTION
1 Z203 16BR GROUND
2 L78 16BK FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3 L13 16RD HEADLAMP ADJUST SIGNAL
RIGHT HIGH BEAM LAMP (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
1 Z344 16BR GROUND
2 L34 16GY RIGHT HIGH BEAM DRIVER
RIGHT INSTRUMENT PANEL SPEAKER - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 X154 20GY/YL RIGHT INSTRUMENT PANEL SPEAKER (+)
1 X54 20GY (LOWLINE 1) RIGHT FRONT SPEAKER (+)
2 X156 20GY/LB RIGHT INSTRUMENT PANEL SPEAKER (-)
2 X56 20GY/BR (LOWLINE 1) RIGHT FRONT SPEAKER (-)
RIGHT LIFTGATE FLOOD LAMP - GRAY 3 WAY
CAV CIRCUIT FUNCTION
1 Z312 20BK/YL GROUND
2- -
3 M11 20YL/VT COURTESY LAMPS DRIVER
3 M11 20YL/VT (HIGHLINE) COURTESY LAMPS DRIVER
8W - 80 - 124 8W-80 CONNECTOR PIN-OUTSRS

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Blower Motor Resistor C1 (MTC) BK Right Side of HVAC N/S
Blower Motor Resistor C2 (MTC) BK Right Side of HVAC N/S
Body Control Module C1 BK Under Left Instrument Panel 41, 42
Body Control Module C2 BK/GN Under Left Instrument Panel 41, 42
Body Control Module C3 BK/WT Under Left Instrument Panel 41, 42
Body Control Module C4 BK/GY Under Left Instrument Panel 20, 21, 30
Body Control Module C5 BK Under Left Instrument Panel 20, 21, 30
Boost Pressure Sensor (Diesel) BK Top Left of Engine 15
Brake Fuid Level Switch BK On Master Cylinder 6
Brake Lamp Switch BK At Top Of Brake Pedal 41, 42
Brake Transmission Shift
Interlock Solenoid (EATX)BK Near Steering Column 20, 21, 22, 31
C100 BK Left Fender Shield 5, 11
C101 LTGY Left Fender Shield 5
C102 (Gas) BK At Fuel Rail 11, 17
C103 (Diesel) BK Left Side Engine Compartment N/S
C104 (Except Export LTGY Near Controller Antilock Brake 18
C106 (Export) BK/YL Near Left Headlamp Leveling Motor N/S
C107 (Export) BK/YL Near Right Headlamp Leveling
MotorN/S
C110 (Gas Export) BK Left Front Engine 11
C111 (EATX) LTGY Left Front Engine 11
C112 (Except Export) BK Near T/O for C101 N/S
C200 GY Left Side Instrument Panel 20, 21, 30, 41, 42
C201 YL Left Side Instrument Panel 20, 21, 30, 41, 42
C202 GY Right Side Instrument Panel A/C
Heater Unit20, 24, 29
C204 (Premium NAT/WT Rear of Radio 50
C300 (LHD) BK Left Front Door Lower 36, 43
C300 (RHD) BK Right Front Door Lower N/S
C301 LTGY Left Front Door Upper 36, 43
C302 LTGY Right Front Door Upper 8, 39, 44
C303 (LHD) BK Right Front Door Lower 8, 44
C303 (RHD) BK Left Front Door Lower 39, 44
C304 Left Wire Track Seat to Body 32
C305 GY Wire Track Seat to Body 32 33
C306 (RHD) YL Right Wire Track Seat to Body 33
C307 (Heated Seats) GY Right Wire Track Seat to Body N/S
C308 GN Left Rear Sliding Door 40
C309 GN/GY Right Rear Sliding Door 32, 33, 39
C310 (Front Console) BK At Front Console 34
C311 (3 Zone HVAC) GY Rear A/C Switch 40
C312 GY Right B Pillar 33, 39, 50
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)