CHRYSLER VOYAGER 2005 Service Manual

CHRYSLER VOYAGER 2005 Service Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Service Manual
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Page 1331 of 2339

CHRYSLER VOYAGER 2005  Service Manual NOTE: Inspect crossover pipe fasteners for damage
from heat and corrosion. The cross-over bolts are
made of a special stainless steel alloy. If replace-
ment is required, OEM bolts are highly recom-
m

Page 1332 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mounting
surface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig

Page 1333 of 2339

CHRYSLER VOYAGER 2005  Service Manual (4) Apply force in the reverse direction to the fol-
lowing torque:
²41 N´m (30 ft. lb.) with cylinder heads installed
²20 N´m (15 ft. lb.) with cylinder heads removed
(5) Measure amount of sprock

Page 1334 of 2339

CHRYSLER VOYAGER 2005  Service Manual (17) Remove the water pump for cover removal
clearance. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - REMOVAL)
(18) Remove the bolt attaching the power steering
pump support strut to the front cover (Fig.

Page 1335 of 2339

CHRYSLER VOYAGER 2005  Service Manual (9) Install crankshaft vibration damper. (Refer to 9
- ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION)
(10) Install engine mount bracket (Fig. 137) and
tighten M10 to 54 N´m (40 ft. lbs.), M8 bo

Page 1336 of 2339

CHRYSLER VOYAGER 2005  Service Manual (17) Install accessory drive belt. (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION)
(18) Install oil pump pick-up tube with new
O-ring. Tighten attaching bolt to 28 N´m (250 in.
lbs.

Page 1337 of 2339

CHRYSLER VOYAGER 2005  Service Manual INSTALLATION
INSTALLATION - CRANKSHAFT SPROCKET
(1) Position the sprocket on the crankshaft (timing
mark out) with the timing slot aligned with the tim-
ing pin.
(2) Install sprocket using Special Too

Page 1338 of 2339

CHRYSLER VOYAGER 2005  Service Manual EXHAUST SYSTEM
TABLE OF CONTENTS
page page
EXHAUST SYSTEM
DESCRIPTION..........................1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EXCESSIVE
EXHAUST SYSTEM NOISE...............2
DIAGNOSIS

Page 1339 of 2339

CHRYSLER VOYAGER 2005  Service Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - EXCESSIVE EXHAUST SYSTEM NOISE
CONDITION POSSIBLE CAUSES CORRECTION
EXCESSIVE EXHAUST NOISE
(UNDER HOOD)1. Exhaust manifold cracked or
broken.1. Replace m

Page 1340 of 2339

CHRYSLER VOYAGER 2005  Service Manual (5) Apply the park brake and start the engine.
(6) With transmission in Park or Neutral, raise
engine speed to 2000 RPM. Monitor the pressure
readings on the DRBIIIt. Back pressure should not
exceed s
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