differential CHRYSLER VOYAGER 2005 Workshop Manual

CHRYSLER VOYAGER 2005 Workshop Manual VOYAGER 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56868/w960_56868-0.png CHRYSLER VOYAGER 2005 Workshop Manual

Page 1683 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (8) Remove ring gear-to-differential case bolts and
floating pinion shaft retainers (Fig. 178).
(9) Separate ring gear from differential case (Fig.
179).(10) Separate differential cover from case usin

Page 1684 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (12) Remove side gear thrust washer (Fig. 182).
(13) Remove side gear (Fig. 183).(14) Remove pinion shaft (Fig. 184).
(15) Remove pinion gears and tabbed washers
(Fig. 185).
Fig. 182 Side Gear Thrust

Page 1685 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (16) Remove differential side gear (Fig. 186).
(17) Remove side gear thrust washer (Fig. 187).
(18) Inspect all components for excessive wear.
ASSEMBLY
NOTE: The differential is serviced as an assembl

Page 1686 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (3) Install both pinion gears and washers to case,
while orientating washer tabs to notch in case (Fig.
190).
(4) Install pinion shaft (Fig. 191).(5) Install side gear to case (Fig. 192).
(6) Install

Page 1687 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (7) Install differential support into position, while
aligning through-holes (Fig. 194).
(8) Install differential ring gear to case (Fig. 195).(9) Install ring gear-to-case bolts, with pinion shaft
re

Page 1688 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (11) Using Miller Special Tool 5052 and C-4171,
install differential bearing to differential (bearing
retainer side).
(12) Using Miller Special Tool 6061 and C-4171,
install differential bearing race

Page 1689 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual (18) Install and torque cover-to-case bolts to 19
N´m (165 in. lbs.) (Fig. 202).
ADJUSTMENTS
ADJUSTMENT - DIFFERENTIAL BEARING
PRELOAD
NOTE: Perform all differential bearing preload mea-
surements wi

Page 1690 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual housing with MOPARtSilicone Rubber Adhesive
Sealant and torque bolts to 28 N´m (250 in. lbs.).
(7) Using Tool L-4436A and an inch-pound torque
wrench, recheck the turning torque of the differential
(

Page 1691 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual CAUTION: Do not damage the transaxle case and/or
differential retainer sealing surface.
(9) Using the end play measurement that was
determined, add 0.18mm (0.007 inch). This should
give you between 5-

Page 2304 of 2339

CHRYSLER VOYAGER 2005 Workshop Manual BACKLIGHT (EBL) SYSTEM, DIAGNOSISAND TESTING - ELECTRIC ..............8G-2
BACKSTOW STRAP - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-158
BACKSTOW STRAP - THIRD ROW - FOLD-IN-FLOOR - REMOV
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