fuel CHRYSLER VOYAGER 2005 Repair Manual

FUEL INJECTOR NO. 2 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K12 16BR/DB INJECTOR CONTROL NO. 2
FUEL INJECTOR NO. 2 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K12 14TN FUEL INJECTOR NO. 2 CONTROL
FUEL INJECTOR NO. 3 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K13 16BR/LB INJECTOR CONTROL NO. 3
FUEL INJECTOR NO. 3 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
8W - 80 - 74 8W-80 CONNECTOR PIN-OUTSRS

FUEL INJECTOR NO. 4 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K14 16BR/TN INJECTOR CONTROL NO. 4
FUEL INJECTOR NO. 4 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
FUEL INJECTOR NO. 5 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K38 16BR/OR INJECTOR CONTROL NO. 5
FUEL INJECTOR NO. 6 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K58 16BR/VT INJECTOR CONTROL NO. 6
RS8W-80 CONNECTOR PIN-OUTS8W-80-75

FUEL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
2 K78 20GY FUEL PRESSURE SENSOR SIGNAL
3 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 18BK/OR (GAS) GROUND
2 Z201 20BK/OR (DIESEL) GROUND
2 Z201 20BK/DB (GAS) GROUND
3 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 Z20 18BK (GAS) GROUND
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (GAS) GEN FIELD CONTROL
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
1 Z115 20BK/OR (GAS) GROUND
2 F1 18PK/WT FCM OUTPUT (UNLOCK-RUN-START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (MTX) TRS REVERSE SENSE
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 F202 20PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL A/C CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 20WT/VT (DIESEL MTX) PCI BUS
13 D25 18WT/VT (GAS/DIESEL EATX) PCI BUS
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
14 T752 18DG/OR (GAS) STARTER RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
16 K51 18BR/WT (GAS) ASD RELAY CONTROL
17 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (GAS) RAD FAN RELAY CONTROL
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD (GAS) FUSED B(+)
INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (ASSY. PLANT EVAC &
FILL)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
3 K342 16BR/WT (GAS) ASD RELAY OUTPUT
4 F500 16DG/PK (ASSY. PLANT EVAC &
FILL)FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ABS) PCI BUS
7 A107 12TN/RD (ABS) FUSED B(+)
8 A111 12DG/RD (ABS) FUSED B(+)
9- -
10 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-83

INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
INTEGRATED POWER MODULE C9 - BLACK 10 WAY
CAV CIRCUIT FUNCTION
1 A116 14YL/RD (HIGHLINE AUDIO) FUSED B(+)
2 F20 18PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 C15 12DB/WT FUSED DEFOGGER RELAY OUTPUT
4 A105 18DB/RD FUSED B(+)
5 L61 20WT/LB LEFT FRONT TURN SIGNAL DIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
6 A701 16BR/RD FUSED B(+) (HAZARD)
7 F306 16DB/PK FUSED ACCESSORY RELAY OUTPUT
8 F30 12PK/YL (POWER WINDOWS) FUSED ACCESSORY RELAY OUTPUT
9 A115 12YL/RD FUSED B(+)
10 F302 18GY/PK FUSED ACCESSORY RELAY OUTPUT
KNOCK SENSOR (EXCEPT EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K42 18DB/YL KS SIGNAL
2 K942 18BR/LG KS RETURN
RS8W-80 CONNECTOR PIN-OUTS8W-80-85

POWERTRAIN CONTROL MODULE C3 - NATURAL 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 K51 18BR/WT ASD RELAY CONTROL
4- -
5 V35 18VT/OR S/C VENT CONTROL
6 K173 18BR/VT RAD FAN RELAY CONTROL
7 V32 18VT/YL SPEED CONTROL SUPPLY
8 K106 20VT/LB (EXCEPT EXPORT) NVLD SOL CONTROL
9 K299 18BR/WT O2 1/2 HEATER CONTROL
10 - -
11 C13 18LB/OR A/C CLUTCH RELAY CONTROL
12 V36 18VT/YL S/C VACUUM CONTROL
13 - -
14 - -
15 - -
16 - -
17 - -
18 - -
19 K342 16BR/WT ASD RELAY OUTPUT
20 K52 18DB/WT EVAP PURGE CONTROL
21 T141 18YL (MTX EXPORT) FUSED IGNITION SWITCH OUTPUT (START)
22 - -
23 B29 18DG/WT BRAKE SWITCH SIGNAL
24 - -
25 - -
26 - -
27 - -
28 K342 16BR/WT ASD RELAY OUTPUT
29 K70 18DB/BR EVAP PURGE SIGNAL
30 - -
31 C18 18LB/BR A/C PRESSURE SIGNAL
32 K91 18DB/YL BATTERY TEMP SIGNAL
33 - -
34 V37 18VT S/C SWITCH NO. 1 SIGNAL
35 K107 20VT/WT (EXCEPT EXPORT) NVLD SWITCH SIGNAL
36 - -
37 K31 18BR FUEL PUMP RELAY CONTROL
38 T752 18DG/OR STARTER RELAY CONTROL
8W - 80 - 118 8W-80 CONNECTOR PIN-OUTSRS

VEHICLE SPEED SENSOR (MTX) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 20PK/YL (2.4L) 5 VOLT SUPPLY
1 F202 18PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
2 K900 18DB/DG (2.4L) SENSOR GROUND
2 K900 20DB/DG (DIESEL) SENSOR GROUND
3 N7 18DB/OR (2.4L) VEHICLE SPEED SIGNAL
3 N7 20DB/OR (DIESEL) VEHICLE SPEED SENSOR SIGNAL
WASHER FLUID LEVEL SWITCH - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z401 18BK/LB (EXCEPT EXPORT) GROUND
1 Z401 20BK/LB (EXPORT) GROUND
2 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
WASHER PUMP MOTOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
2 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
WATER IN FUEL SENSOR (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 F853 20LG/RD WATER IN FUEL SENSOR SIGNAL
2 K900 18RD SENSOR GROUND
WIPER MODULE - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 W7 20BR/GY WIPER PARK SWITCH SENSE
3 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
4 Z103 14BK/WT GROUND
8W - 80 - 144 8W-80 CONNECTOR PIN-OUTSRS

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Body Control Module C2 BK/GN Under Left Instrument Panel 41, 42
Body Control Module C3 BK/WT Under Left Instrument Panel 41, 42
Body Control Module C4 BK/GY Under Left Instrument Panel 20, 21, 30
Body Control Module C5 BK Under Left Instrument Panel 20, 21, 30
Boost Pressure Sensor (Diesel) BK Top Left of Engine 15
Brake Fuid Level Switch BK On Master Cylinder 6
Brake Lamp Switch BK At Top Of Brake Pedal 41, 42
Brake Transmission Shift
Interlock Solenoid (EATX)BK Near Steering Column 20, 21, 22, 31
C100 BK Left Fender Shield 5, 11
C101 LTGY Left Fender Shield 5
C102 (Gas) BK At Fuel Rail 11, 17
C103 (Diesel) BK Left Side Engine Compartment N/S
C104 (Except Export LTGY Near Controller Antilock Brake 18
C106 (Export) BK/YL Near Left Headlamp Leveling Motor N/S
C107 (Export) BK/YL Near Right Headlamp Leveling
MotorN/S
C111 (EATX) LTGY Left Front Engine 11
C112 (Gas) BK Near T/O for C101 N/S
C200 GY Left Side Instrument Panel 20, 21, 30, 41, 42
C202 GY Right Side Instrument Panel A/C
Heater Unit20, 24, 29
C204 (Premium NAT Rear of Radio 50
C206 BK Near Radio 20
C207 Near Radio N/S
C300 (LHD) BK Left Front Door Lower 36, 43
C300 (RHD) BK Right Front Door Lower N/S
C301 LTGY Left Front Door Upper 36, 43
C302 LTGY Right Front Door Upper 8, 39, 44
C303 BK Right Front Door Lower 8, 39, 44
C304 (LHD) YL Left Wire Track Seat to Body 32
C305 GY Left Wire Track Seat to Body 32 33
C306 (RHD) YL Right Wire Track Seat to Body 33
C307 YL Right Wire Track Seat to Body N/S
C308 (Except Side Airbags) GN Left Rear Sliding Door 40
C309 (Except Side Airbags) GN/GY Right Rear Sliding Door 32, 33, 39
C310 (Front Console) BK At Front Console 34
C311 (3 Zone HVAC) GY Rear A/C Switch 40
C312 GY Right B Pillar 33, 39, 50
C313 (Rear Console/Export) BK At Rear Console 34
C314 BK Left Side Liftgate 49
C315 (Power Liftgate) BK Right Side Liftgate 49
C316 (Power Sliding Door) BK Wire Track to Sliding Door N/S
8W - 91 - 2 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
C317 (Power Sliding Door) BK Right Sliding Door 32, 45
C318 (Trailer Tow) BK Left Quarter N/S
C319 (Trailer Tow)
C320 DKGY Driver Power Seat on Seat Harness N/S
C321 DKGY Under Passenger Seat N/S
C322 (Memory) BK On Seat Harness to Body 32
C324 (Manual Sliding Door) BK Left Sliding Door N/S
C325 (Manual Sliding Door) BK Right Sliding Door 32
C328 (Sunroof) Left Quarter Panel 47
C329 (Diesel) BK Near Fuel Tank N/S
C330 (Diesel) LTGY Near Throttle Body 15, 16
C331 (Diesel) BK Left Rear Engine Compartment N/S
C332 (3 Zone ATC) BK/LTGN Near T/O for Right Rear Lamp
Assembly48
C333 (Except Export DKGY Left Side Instrument Panel 21
C334 BK Right Quarter Panel 48
C335 LTGY Near Fuel Tank 34
Cabin Heater Assist C1 (Diesel) BK Top of Engine N/S
Cabin Heater Assist C2 (Diesel) BK Top of Engine N/S
Camshaft Position Sensor (Gas) BK Rear of Cylinder Head
Right Side of Engine11 , 1 7
Camshaft Position Sensor
(Diesel)BK Rear of Cylinder Head 15, 16
CD Changer Behind CD Changer N/S
Center High Mounted Stop Lamp BK At Lamp 49
Clockspring - C1 WT Steering Column 20, 21, 22, 23, 31
Clockspring - C2 YL Steering Column 20, 21, 22, 23, 31
Clockspring - C3 BK Steering Column N/S
Clockspring - C4 Steering Column N/S
Clutch Pedal Interlock Switch
(MTX)BK At Switch/Driver Side 42
Clutch Pedal Upstop Switch
(Diesel)RD At Switch/Driver Side 42
Controller Anti-Lock Brake BK Right Side of Engine Compartment 11, 16, 17, 18
Crank Case Ventilation Heater
(Diesel)BK Top of Cylinder Head 15
Crankshaft Position Sensor
(Diesel)BK Rear of Engine 16
Crankshaft Position Sensor (Gas) BK Rear of Engine 13, 17
Data Link Connector BK Lower Instrument Panel Near
Steering Column41, 42
Dosing Pump (Diesel) BK Top of Engine N/S
Driver Airbag Squib1 BN/YL Steering Column N/S
Driver Airbag Squib2 BK/YL Steering Column N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-3
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Engine Coolant Temp Sensor
(Gas)BK On Cylinder Block N/S
Engine Oil Pressure Sensor
(Diesel)BK Rear of Engine 16
Engine Coolant Temp Sensor
(Diesel)BL On Cylinder Block 15
Engine Oil Pressure Switch (Gas) LTGN On Cylinder Block 12, 18
Engine Starter Motor At Starter Motor 13, 15, 18
EVAP/Purge Solenoid (Gas) BK Right Motor Mount 10, 17
Evaporator Temperature Sensor BK Right Side of HVAC N/S
Floor Console Lamp BK At Lamp N/S
Floor Console Power Outlet RD At Front Console N/S
Front Blower Module C1 (ATC) BK On HVAC N/S
Front Blower Module C2 (ATC) BK On HVAC N/S
Front Cigar Lighter RD/NAT Rear of Lighter 20, 23, 25
Front Control Module BK In Integrated Power Module N/S
Front Intrusion Sensor (United
Kingdom)BK At Sensor N/S
Front Reading Lamps/Switch BK At Switch N/S
Fuel Heater (Diesel) BK Left Rear Engine Compartment N/S
Fuel Injector No.1 (2.4L/3.3L/
3.8L)BK At Fuel Injector N/S
Fuel Injector No.1 (Diesel) BK At Fuel Injector 15
Fuel Injector No.2 (2.4L/3.3L/
3.8L)BK At Fuel Injector N/S
Fuel Injector No.2 (Diesel) BK At Fuel Injector 15
Fuel Injector No.3 (2.4L/3.3L/
3.8L)BK At Fuel Injector N/S
Fuel Injector No.3 (Diesel) BK At Fuel Injector 15
Fuel Injector No.4 (2.4L/3.3L/
3.8L)BK At Fuel Injector N/S
Fuel Injector No.4 (Diesel) BK At Fuel Injector 15
Fuel Injector No.5 (3.3L/3.8L) BK At Fuel Injector N/S
Fuel Injector No.6 (3.3L/3.8L) BK At Fuel Injector N/S
Fuel Pressure Sensor (Diesel) BK Top Left of Engine 15
Fuel Pressure Solenoid (Diesel) Right Front Engine 15
Fuel Pump Module LTGY Side of Fuel Tank 34
Generator BK Rear of Generator 11, 15, 17, 18
Glow Plug No.1 (Diesel) Top of Engine N/S
Glow Plug No.2 (Diesel) Top of Engine 15
Glow Plug No.3 (Diesel) Top of Engine 15
Glow Plug No.4 (Diesel) Top of Engine 15
Glow Plug Relay (Diesel) BK Near Transmission 15, 16
Hands Free Module C1 Instrument Panel N/S
RS8W-91 CONNECTOR/GROUND/SPLICE LOCATION8W-91-5
CONNECTOR/GROUND/SPLICE LOCATION (Continued)