display CHRYSLER VOYAGER 2005 Service Manual

FASTENER USAGE
DESCRIPTION
FASTENER USAGE
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Fasteners and torque specifications references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
THREADED HOLE REPAIR
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart are
used to identify various instrument controls. The
symbols correspond to the controls and displays that
are located on the instrument panel.
INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Wind screen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
RSINTRODUCTION5

²Society of Automotive Engineers (SAE)
²American Petroleum Institute (API)
²National Lubricating Grease Institute (NLGI)
API CERTIFICATION AND LICENSE SYMBOL
Use an engine oil that is API Certified (GF-3) and
Licensed to display the certification mark (Fig. 2).
MOPARtprovides engine oils that meet or exceed,
Material Standard MS-6395 requirement.
SAE VISCOSITY
SAE 5W-20 and SAE 5W-30 engine oils are rec-
ommended for all operating temperatures.
These engine oils are designed to improve low
temperature starting and vehicle fuel economy.
Refer to the engine oil filler cap for the pre-
ferred engine oil viscosity grade for each vehi-
cle (Fig. 3).SAE viscosity grades are used to specify
the correct viscosity oil for an engine. Use only Multi-
Viscosity oils such as SAE 5W-20 or 5W-30. These
are specified with a dual SAE viscosity grade which
indicates the cold (5W) to hot (20, 30) temperature
performance range of the oil.
CONTAINER IDENTIFICATION
The Engine Oil Certificarion Mark was developed
and trademarked by the API to refer customers to
those engine oils preferred by the automobile manu-
facturers. This symbol means that the oil has been
certified and licensed by the American Petroleum
Institute (API). This certification mark will only be
found on the front of the oil containers. Those oilsthat do not display the ªMarkº on the front of the
container should not be used (Fig. 2).
DiamlerChrysler only recommends API Certified
engine oils that meet the requirements of Material
Standard MS-6395. Use Mopar or an equivalent oil
meeting the specification MS-6395.
SYNTHETIC ENGINE OILS
There are a number of engine oils being promoted
as either synthetic or semi-synthetic. If you chose to
use such a product, useonlythose oils that are cer-
tified by the American Petroleum Institute (API) to
display the ªCertification Markº and show SAE vis-
cosity grade recommended for each vehicle. Follow
the service schedule that describes your driving type.
ENGINE OIL ADDITIVES/SUPPLEMENTS
The manufacturerdoes not recommendthe addi-
tion of any engine oil additives/supplements to the
specified engine oil. Engine oil additives/supplements
should not be used to enhance engine oil perfor-
mance. Engine oil additives/supplements should not
be used to extend engine oil change intervals. No
additive is known to be safe for engine durability and
can degrade emission components. Additives can con-
tain undesirable materials that harm the long term
durability of engines by:
²Increasing the level of Phosphorus and Sulfur in
the engine oil. The API Certified Engine Oils control
the Phosphorus and Sulfur contents of the oil to lev-
els that reduce the contamination effect on the vehi-
cles emission control system.
²Altering the viscosity characteristics of the
engine oil so that it no longer meets the require-
ments of the specified viscosity grade.
²Creating potential for an undesirable additive
compatibility interaction in the engine crankcase.
The engine oils contain a performance additive sys-
tem carefully developed to optimize the oils perfor-
mance in the engine. The addition of supplements
may cause the oil to thicken prematurely, cause
excessive deposit build up and potentially shorten
engine life.
AXLE LUBRICANTS
SAE ratings also apply to multigrade gear lubri-
cants. In addition, API classification defines the
lubricants usage. Such as API GL-5 and SAE 75W-
90.
LUBRICANTS AND GREASES
Lubricating grease is rated for quality and usage
by the NLGI. All approved products have the NLGI
symbol (Fig. 4) on the label. At the bottom of the
NLGI symbol is the usage and quality identification
letters. Wheel bearing lubricant is identified by the
Fig. 2 API Certification Mark
Fig. 3 5W-30 Oil Filler Cap
0 - 2 LUBRICATION & MAINTENANCERS
FLUID TYPES (Continued)

DESCRIPTION - ELECTRONIC VARIABLE
BRAKE PROPORTIONING
Vehicles equipped with ABS use electronic variable
brake proportioning (EVBP) to balance front-to-rear
braking. The EVBP is used in place of a rear propor-
tioning valve. The EVBP system uses the ABS system
to control the slip of the rear wheels in partial brak-
ing range. The braking force of the rear wheels is con-
trolled electronically by using the inlet and outlet
valves located in the integrated control unit (ICU).
EVBP activation is invisible to the customer since
there is no pump motor noise or brake pedal feedback.
DESCRIPTION - TRACTION CONTROL SYSTEM
Traction control reduces wheel slip and maintains
traction at the driving wheels at speeds below 56
km/h (35 mph) when road surfaces are slippery. The
traction control system reduces wheel slip by braking
the wheel that is losing traction.
HYDRAULIC SHUTTLE VALVES
Two pressure relief hydraulic shuttle valves are
included on vehicles with traction control. These
valves are located inside the HCU and cannot be ser-
viced separately from the HCU.
TRACTION CONTROL LAMP
The traction control function lamp is located in the
transmission range indicator display of the instru-
ment cluster, displaying TRAC, TRAC OFF or nei-
ther depending on system mode.
The TRAC OFF lamp is controlled by a Traction
Control Off switch that is a momentary contact type
switch. The Traction Control Off switch is located on
the steering column upper shroud.
OPERATION
OPERATION - ANTILOCK BRAKE SYSTEM
There are a few performance characteristics of the
Mark 20e Antilock Brake System that may at first
seem abnormal, but in fact are normal. These char-
acteristics are described below.
NORMAL BRAKING
Under normal braking conditions, the ABS func-
tions the same as a standard base brake system with
a diagonally split master cylinder and conventional
vacuum assist.
ABS BRAKING
ABS operation is available at all vehicle speeds above
3±5 mph. If a wheel locking tendency is detected during
a brake application, the brake system enters the ABS
mode. During ABS braking, hydraulic pressure in thefour wheel circuits is modulated to prevent any wheel
from locking. Each wheel circuit is designed with a set of
electric solenoids to allow modulation, although for vehi-
cle stability, both rear wheel solenoids receive the same
electrical signal. Wheel lockup may be perceived at the
very end of an ABS stop and is considered normal.
During an ABS stop, the brakes hydraulic system
is still diagonally split. However, the brake system
pressure is further split into three control channels.
During antilock operation of the vehicle's brake sys-
tem, the front wheels are controlled independently
and are on two separate control channels, and the
rear wheels of the vehicle are controlled together.
The system can build and release pressure at each
wheel, depending on signals generated by the wheel
speed sensors (WSS) at each wheel and received at
the controller antilock brake (CAB).
NOISE AND BRAKE PEDAL FEEL
During ABS braking, some brake pedal movement
may be felt. In addition, ABS braking will create
ticking, popping, or groaning noises heard by the
driver. This is normal and is due to pressurized fluid
being transferred between the master cylinder and
the brakes. If ABS operation occurs during hard
braking, some pulsation may be felt in the vehicle
body due to fore and aft movement of the suspension
as brake pressures are modulated.
At the end of an ABS stop, ABS is turned off when
the vehicle is slowed to a speed of 3±4 mph. There may
be a slight brake pedal drop anytime that the ABS is
deactivated, such as at the end of the stop when the
vehicle speed is less than 3 mph or during an ABS stop
where ABS is no longer required. These conditions exist
when a vehicle is being stopped on a road surface with
patches of ice, loose gravel, or sand on it. Also, stopping
a vehicle on a bumpy road surface activates ABS
because of the wheel hop caused by the bumps.
TIRE NOISE AND MARKS
Although the ABS system prevents complete wheel
lockup, some wheel slip is desired in order to achieve
optimum braking performance. Wheel slip is defined
as follows: 0 percent slip means the wheel is rolling
freely and 100 percent slip means the wheel is fully
locked. During brake pressure modulation, wheel slip
is allowed to reach up to 25±30 percent. This means
that the wheel rolling velocity is 25±30 percent less
than that of a free rolling wheel at a given vehicle
speed. This slip may result in some tire chirping,
depending on the road surface. This sound should not
be interpreted as total wheel lockup.
Complete wheel lockup normally leaves black tire
marks on dry pavement. The ABS will not leave dark
black tire marks since the wheel never reaches a
fully locked condition. However, tire marks may be
noticeable as light patched marks.
5 - 88 BRAKES - ABSRS
BRAKES - ABS (Continued)

START-UP CYCLE
When the ignition is turned on, a popping sound
and a slight brake pedal movement may be noticed.
The ABS warning lamp will also be on for up to 5
seconds after the ignition is turned on. When the
vehicle is first driven off, a humming may be heard
or felt by the driver at approximately 20±40 kph
(12±25 mph). All of these conditions are a normal
function of ABS as the system is performing a diag-
nosis check.
PREMATURE ABS CYCLING
Symptoms of premature ABS cycling include: click-
ing sounds from the solenoid valves; pump/motor
running; and pulsations in the brake pedal. Prema-
ture ABS cycling can occur at any braking rate of the
vehicle and on any type of road surface. Neither the
red BRAKE warning lamp, nor the amber ABS warn-
ing lamp, illuminate and no fault codes are stored in
the CAB.
Premature ABS cycling is a condition that needs to
be correctly assessed when diagnosing problems with
the antilock brake system. It may be necessary to use
a DRB scan tool to detect and verify premature ABS
cycling.
Check the following common causes when diagnos-
ing premature ABS cycling: damaged tone wheels;
incorrect tone wheels; damaged steering knuckle
wheel speed sensor mounting bosses; loose wheel
speed sensor mounting bolts; excessive tone wheel
runout; or an excessively large tone wheel-to-wheel
speed sensor air gap. Give special attention to these
components when diagnosing a vehicle exhibiting
premature ABS cycling.
After diagnosing the defective component, repair or
replace it as required. When the component repair or
replacement is completed, test drive the vehicle to
verify that premature ABS cycling has been cor-
rected.
OPERATION - ELECTRONIC VARIABLE BRAKE
PROPORTIONING
Upon entry into EVBP the inlet valve for the rear
brake circuit is switched on so that the fluid supply
from the master cylinder is shut off. In order to
decrease the rear brake pressure, the outlet valve for
the rear brake circuit is pulsed. This allows fluid to
enter the low pressure accumulator (LPA) in the
hydraulic control unit (HCU) resulting in a drop in
fluid pressure to the rear brakes. In order to increase
the rear brake pressure, the outlet valve is switched
off and the inlet valve is pulsed. This increases the
pressure to the rear brakes. This back-and-forth pro-
cess will continue until the required slip difference is
obtained. At the end of EVBP braking (brakes
released) the fluid in the LPA drains back to themaster cylinder by switching on the outlet valve and
draining through the inlet valve check valve. At the
same time the inlet valve is switched on in case of
another brake application.
The EVBP will remain functional during many
ABS fault modes. If both the red BRAKE and amber
ABS warning indicators are illuminated, the EVBP
may not be functioning.
OPERATION - TRACTION CONTROL SYSTEM
The traction control module monitors wheel speed.
During acceleration, if the module detects front
(drive) wheel slip and the brakes are not applied, the
module enters traction control mode. Traction control
operation proceeds in the following order:
(1) Close the normally open isolation valves.
(2) Start the pump/motor and supply volume and
pressure to the front (drive) hydraulic circuit. (The
pump/motor runs continuously during traction con-
trol operation.)
(3) Open and close the build and decay valves to
maintain minimum wheel slip and maximum trac-
tion.
The cycling of the build and decay valves during
traction control is similar to that during antilock
braking, except the valves work to control wheel spin
by applying the brakes, whereas the ABS function is
to control wheel skid by releasing the brakes.
If the brakes are applied at anytime during a trac-
tion control cycle, the brake lamp switch triggers the
controller to switch off traction control.
HYDRAULIC SHUTTLE VALVES
Two pressure relief hydraulic shuttle valves allow
pressure and volume to return to the master cylinder
reservoir when not consumed by the build and decay
valves. These valves are necessary because the
pump/motor supplies more volume than the system
requires.
TRACTION CONTROL LAMP
The traction control system is enabled at each igni-
tion cycle. It may be turned off by depressing the
Traction Control Off switch button when the ignition
is in the ON position. The traction control function
lamp (TRAC OFF) illuminates immediately upon
depressing the button.
The traction control function lamp illuminates dur-
ing a traction control cycle, displaying TRAC.
If the CAB calculates that the brake temperatures
are high, the traction control system becomes inoper-
ative until a time-out period has elapsed. During this
ªthermo-protection mode,º the traction control func-
tion lamp illuminates TRAC OFF; note that no trou-
ble code is registered.
RSBRAKES - ABS5-89
BRAKES - ABS (Continued)

(1) Make sure all hydraulic fluid lines are installed
and properly torqued.
(2) Connect the DRBIIItscan tool to the diagnos-
tics connector. The diagnostic connector is located
under the lower steering column cover to the left of
the steering column.
(3) Using the DRB, check to make sure the CAB
does not have any fault codes stored. If it does, clear
them using the DRB.
WARNING: WHEN BLEEDING THE BRAKE SYSTEM
WEAR SAFETY GLASSES. A CLEAR BLEED TUBE
MUST BE ATTACHED TO THE BLEEDER SCREWS
AND SUBMERGED IN A CLEAR CONTAINER FILLED
PART WAY WITH CLEAN BRAKE FLUID. DIRECT
THE FLOW OF BRAKE FLUID AWAY FROM YOUR-
SELF AND THE PAINTED SURFACES OF THE VEHI-
CLE. BRAKE FLUID AT HIGH PRESSURE MAY
COME OUT OF THE BLEEDER SCREWS WHEN
OPENED.
(4) Bleed the base brake system using the stan-
dard pressure or manual bleeding procedure. (Refer
to 5 - BRAKES - BASE - STANDARD PROCEDURE)
(5) Using the DRB, select ANTILOCK BRAKES,
followed by MISCELLANEOUS, then BLEED
BRAKES. Follow the instructions displayed. When
the scan tool displays TEST COMPLETED, discon-
nect the scan tool and proceed.
(6) Bleed the base brake system a second time.
Check brake fluid level in the reservoir periodically
to prevent emptying, causing air to enter the hydrau-
lic system.
(7) Fill the master cylinder reservoir to the full
level.
(8) Test drive the vehicle to be sure the brakes are
operating correctly and that the brake pedal does not
feel spongy.
SPECIFICATIONS
ABS FASTENER TORQUE
Refer to BRAKE FASTENER TORQUE. (Refer to 5
- BRAKES - BASE - SPECIFICATIONS)
TONE WHEEL RUNOUT
DESCRIPTION SPECIFICATION
Front Tone Wheel
Maximum Runout0.15 mm (0.006 in.)
Rear Tone Wheel
Maximum Runout0.15 mm (0.006 in.)
WHEEL SPEED SENSOR AIR GAP
DESCRIPTION SPECIFICATION
Front Sensor0.35 ± 1.20 mm
0.014 ± 0.047 in.
Rear Sensor0.40 ± 1.20 mm
0.016 ± 0.047 in.
FRONT WHEEL SPEED
SENSOR
REMOVAL
(1)Raise vehicle. (Refer to LUBRICATION & MAIN-
TENANCE/HOISTING - STANDARD PROCEDURE)
(2) Remove the tire and wheel assembly.
(3) Remove the sensor cable routing clamp screws.
CAUTION: When disconnecting the wheel speed
sensor from vehicle wiring harness, be careful not
to damage pins on connector
(4) Remove speed sensor cable grommets from
intermediate bracket on strut.
(5) Disconnect speed sensor cable from vehicle wir-
ing harness behind fender well shield.
(6) Remove the wheel speed sensor head mounting
bolt (Fig. 1).
(7) Remove sensor head from steering knuckle. If
sensor has seized due to corrosion,DO NOT USE
PLIERS ON SENSOR HEAD.Use a hammer and a
punch and tap edge of sensor ear, rocking the sensor
side-to-side until free.
Fig. 1 Front Wheel Speed Sensor Attaching Bolt
1 - MOUNTING BOLT
2 - WHEEL SPEED SENSOR
3 - DRIVESHAFT
4 - TONE WHEEL
5 - STEERING KNUCKLE
RSBRAKES - ABS5-91
BRAKES - ABS (Continued)

CONDITION POSSIBLE CAUSES CORRECTIONS
BELT ROLLED OVER IN GROOVE
OR BELT JUMPS OFF1. Broken cord in belt 1. Replace belt
2. Belt too loose, or too tight 2. (a) Replace belt (auto-tensioned
belts.)
(b) Adjust power steering belt
tension (4 cyl. engine)
3. Misaligned pulleys 3. Align accessories
4. Non-uniform groove or eccentric
pulley4. Replace pulley
CLEANING
Clean all foreign debris from belt pulley grooves.
The belt pulleys must be free of oil, grease, and cool-
ants before installing the drive belt.
INSPECTION
Belt replacement under any or all of the following
conditions is required:
²Excessive wear
²Frayed cords
²Severe glazing
Poly-V Belt system may develop minor cracks
across the ribbed side (due to reverse bending). These
minor cracks are considered normal and acceptable.
Parallel cracks are not (Fig. 1).
NOTE: Do not use any type of belt dressing or
restorer on Poly-V Belts.
DRIVE BELTS - 2.4L
STANDARD PROCEDURE - CHECKING POWER
STEERING BELT TENSION
WARNING: DO NOT CHECK BELT TENSION WITH
ENGINE RUNNING.
Accessory drive belt tension can be measured with
Special Tool 8371 ± Belt Tension Gauge Adapter, and
the DRBIIItusing the following procedures:
(1) Connect 8371 to the DRBIIItfollowing the
instructions provided with tool.
(2) Place end of microphone probe approximately
2.54 cm (1 in.) from belt at belt center span location
shown in (Fig. 2).
(3) Pluck the belt a minimum of 3 times. (Use your
finger or other suitable tool) The frequency of the
belt in hertz (Hz) will display on DRBIIItscreen.
(4) Adjust belt to obtain proper frequency (ten-
sion). Refer to ACCESSORY DRIVE BELT TENSION
CHART for belt tension specifications.
ACCESSORY DRIVE BELT TENSION CHART -
2.4L
Accessory Drive Belt Belt Tension
Air Conditioning
Compressor/GeneratorDynamic Tensioner
Power Steering PumpNew178 - 212
Hz
Used* 145 - 178
Hz
*A belt is considered used after 15 minutes of run-in
time.
Fig. 1 Drive Belt Inspection
1 - NORMAL CRACKS - BELT OK
2 - NOT NORMAL CRACKS - REPLACE BELT
7 - 8 ACCESSORY DRIVERS
DRIVE BELTS (Continued)

mation. For diagnosis of these electronic modules or
of the data bus network, the use of a DRB IIItscan
tool and the proper Diagnostic Procedures informa-
tion is recommended.
DIAGNOSIS AND TESTING
AUDIO/VIDEO
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRBIIIt, refer to the appropriate Diagnostic Service
information.
Refer to the appropriate wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
AUDIO SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSE CORRECTION
NO AUDIO. 1. FUSE INOPERATIVE. 1. CHECK RADIO FUSES IN FUSE BLOCK MODULE.
REPLACE FUSES, IF REQUIRED.
2. RADIO CONNECTOR
DAMAGED.2. CHECK FOR LOOSE OR CORRODED RADIO CONNECTOR.
REPAIR, IF REQUIRED.
3. WIRING DAMAGED. 3. CHECK FOR BATTERY VOLTAGE AT RADIO CONNECTOR.
REPAIR WIRING, IF REQUIRED.
4. GROUND DAMAGED. 4. CHECK FOR CONTINUITY BETWEEN RADIO CHASSIS AND
A KNOWN GOOD GROUND. THERE SHOULD BE
CONTINUITY. REPAIR GROUND, IF REQUIRED.
5. RADIO
INOPERATIVE.5. USING A SCAN TOOL, CHECK FOR TROUBLE CODES IN
THE AUDIO SYSTEM.
6. SPEAKERS
INOPERATIVE6. REFER TO SPEAKER DIAGNOSIS.
NO DISPLAY. 1. FUSE INOPERATIVE. 1. CHECK RADIO FUSES IN FUSE BLOCK MODULE.
REPLACE FUSES, IF REQUIRED.
2. RADIO CONNECTOR
DAMAGED.2. CHECK FOR LOOSE OR CORRODED RADIO CONNECTOR.
REPAIR, IF REQUIRED.
3. WIRING DAMAGED. 3. CHECK FOR BATTERY VOLTAGE AT RADIO CONNECTOR.
REPAIR WIRING, IF REQUIRED.
4. GROUND DAMAGED. 4. CHECK FOR CONTINUITY BETWEEN RADIO CHASSIS AND
A KNOWN GOOD GROUND. THERE SHOULD BE
CONTINUITY. REPAIR GROUND, IF REQUIRED.
5. RADIO
INOPERATIVE.5. USING A SCAN TOOL, CHECK FOR TROUBLE CODES IN
THE AUDIO SYSTEM.
NO MEMORY. 1. FUSE INOPERATIVE. 1. CHECK IGNITION-OFF DRAW FUSE. REPLACE FUSE, IF
REQUIRED.
2. RADIO CONNECTOR
DAMAGED.2. CHECK FOR LOOSE OR CORRODED RADIO CONNECTOR.
REPAIR, IF REQUIRED.
3. WIRING DAMAGED. 3. CHECK FOR BATTERY VOLTAGE AT RADIO CONNECTOR.
REPAIR WIRING, IF REQUIRED.
8A - 2 AUDIO/VIDEORS
AUDIO/VIDEO (Continued)

VIDEO SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
NO VIDEO (DVD PLAYER
WILL NOT LOAD OR
EJECT)1. FUSE INOPERATIVE. 1. CHECK FUSES. REPLACE FUSES IF
REQUIRED.
2. LOOSE OR DAMAGED DVD
PLAYER CONNECTOR2. CHECK FOR LOOSE OR CORRODED
DVD PLAYER CONNECTOR (16 PIN).
REPAIR OR REPLACE AS REQUIRED.
3. LOOSE OR DAMAGED
WIRING/DVD PLAYER
INOPERATIVE3. CHECK PIN 1 (B+) AND PIN 9
(GROUND) OF THE 16 PIN CONNECTOR,
THEN CHECK PIN 1 (B+) AND PIN 7
(GROUND) OF THE 12 PIN CONNECTOR.
IF THE 16 PIN CONNECTOT DOES NOT
SHOW VOLTAGE, THE 12 PIN
CONNECTOR WILL NOT SHOW VOLTAGE
(THE 12 PIN IS FED FROM THE 16 PIN). IF
VOLTAGE IS OK ON THE 16 PIN, BUT NOT
PRESENT ON THE 12 PIN, UNPLUG THE
12 PIN HARNESS FROM THE PLAYER
AND CHECK THE CONNECTOR PINSON
THE BACK OF THE PLAYER. IF VOLTAGE
IS PRESENT ON THE 12 PIN
CONNECTOR, THE SCREEN OR THE 12
PIN HARNESS SHOULD BE REPLACED. IF
THERE IS STILL NO VOLTAGE ON THE 12
PIN CONNECTOR, THE DVD PLAYER
SHOULD BE REPLACED.
4. GROUND CONNECTION
DAMAGED4. CHECK FOR CONTINUITY BETWEEN
DVD PLAYER AND A KNOWN GOOD
GROUND. THERE SHOULD BE
CONTINUITY. REPAIR GROUND IF
REQUIRED.
5. DVD PLAYER DAMAGED 5. EXCHANGE OR REPLACE DVD PLAYER
IF REQUIRED.
6. DVD DAMAGED.
AVOID USING CD'S OR DVD'S
THAT HAVE ADHESIVE TYPE
LABELS, AS THEY MAY CAUSE
THE DISC TO BECOME
JAMMED.6. INSERT KNOWN GOOD DVD AND TEST
OPERATION.
NO DISPLAY. AUDIO
HEARD THROUGH
SPEAKERS1. LOOSE OR DAMAGED
CONNECTORS1. CHECK FOR LOOSE OR CORRODED
DVD PLAYER CONNECTOR (12 PIN).
CHECK FOR LOOSE OR CORRODED
VIDEO SCREEN CONNECTOR. REPAIR IF
REQUIRED. CHECK FOR LOOSE OR
DAMAGED IN-LINE CONNECTOR.
RSAUDIO/VIDEO8A-5
AUDIO/VIDEO (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
2. WIRING DAMAGED 2. WITH HARNESS CONNECTED, CHECK
FOR VIDEO SIGNAL VOLTAGE AT DVD
PLAYER AND AT VIDEO SCREEN
HARNESS. PLACE KNOWN GOOD DVD
INTO DVD PLAYER. PLACE POSITIVE
LEAD OF VOLTMETER ON PIN 5 (VIDEO
SIGNAL) OF THE 12 PIN CONNECTOR.
PLACE NEGATIVE LEAD ON PIN 6 (VIDEO
GROUND). READINGS SHOULD BE
BETWEEN 0.1V TO 2V DC.
3. VIDEO SCREEN DAMAGED 3. EXCHANGE OR REPLACE VIDEO
SCREEN IF REQUIRED.
WHITE DISPLAY 1. LOW VOLTAGE 1. CHECK FOR BATTERY VOLTAGE
(9V-16V) AT DVD PLAYER 12 PIN
CONNECTOR (PIN 1-BATTERY, PIN
7-GROUND). DISPLAY WILL BE WHITE IF
VOLTAGE DROPS BELOW 6V.
2. VIDEO SCREEN DAMAGED 2. EXCHANGE OR REPLACE VIDEO
SCREEN IF REQUIRED.
DARK OR BRIGHT SPOTS
ON SCREEN1. BRIGHTNESS SETTING
REQUIRES ADJUSTMENT.1. ADJUST BRIGHTNESS SETTING OF
VIDEO SCREEN BY PRESSING BUTTONS
ON SIDE OF VIDEO SCREEN UNTIL
DESIRED LEVEL IS REACHED. START
WITH A BLACK SCREEN, THEN PRESS
BUTTON UP 16-20 TIMES. THERE ARE 64
TOTAL STEPS OF BRIGHTNESS.
BRIGHT OR DARK DISPLAY 1. VIDEO SCREEN DISPLAY
PIXEL DEFECT.1. THE ACCEPTABLE LEVEL OF DOTS ON
THE SCREEN IS (GREEN-1, RED-2) OR A
TOTAL
(GREEN+RED+BLUE+WHITE+BLACK) = 8.
REPLACE OR EXCHANGE VIDEO
SCREEN IF NECESSARY.
VIDEO SELECTIONS DO
NOT APPEAR FULL
SCREEN WIDTH1. ASPECT RATIO IS SET
INCORRECTLY.1. USING MODE BUTTON, ADJUST UNTIL
VIDEO APPEARS CORRECTLY.
2. SOME DVD'S ARE TWO
SIDED. ONE SIDE IS WIDE
SCREEN FORMAT AND THE
OTHER IS FULL SCREEN OR
THERE MAY BE A WIDE
SCREEN OR STANDARD
SCREEN FORMAT ON THE
DISC.2. ENSURE THAT DVD IS INSERTED
CORRECTLY.
8A - 6 AUDIO/VIDEORS
AUDIO/VIDEO (Continued)

CONDITION POSSIBLE CAUSES CORRECTION
BUTTONS ON VIDEO
SCREEN INOPERATIVE1. VIDEO SCREEN DAMAGED. 1. PLACE KNOWN GOOD DVD INTO DVD
PLAYER. ONCE IMAGE APPEARS ON
VIDEO SCREEN, PRESS TOP BUTTON ON
SIDE OF VIDEO SCREEN TO ADJUST
WIDTH OF DISPLAY. PRESS BOTTOM
BUTTONS TO ADJUST BRIGHTNESS.
ONCE DVD MENU APPEARS ON VIDEO
SCREEN, PRESS MIDDLE BUTTON ON
VIDEO SCREEN. HIGHLIGHTED
SELECTION WILL BEGIN TO PLAY. IF ANY
OF THE BUTTONS DO NOT FUNCTION,
REPLACE OR EXCHANGE VIDEO
SCREEN.
AMPLIFIER
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the right quarter trim panel (Refer to
23 - BODY/INTERIOR/QUARTER TRIM PANEL -
REMOVAL).
(3) Remove the right rear speaker.
(4) Disconnect the two electrical harness retainers
near the amplifier.
(5) Remove the mounting fasteners (Fig. 1).
(6) Disconnect the electrical harness connectors
and remove the amplifier through the right rear
speaker opening.
(7) Remove the bracket from the amplifier.
INSTALLATION
(1) Install bracket to amplifier
(2) Connect the electrical harness connectors, and
position amplifier.
(3) Install and tighten mounting fasteners.
(4) Install the two electrical harness retainers.
(5) Install the right rear speaker.
(6) Install right quarter trim panel (Refer to 23 -
BODY/INTERIOR/QUARTER TRIM PANEL -
INSTALLATION).
(7) Connect the battery negative cable.
ANTENNA BODY AND CABLE
DESCRIPTION
Domestic vehicles use a fixed-length stainless steel
rod-type antenna mast, installed at the right front
fender of the vehicle. The antenna mast is connected
to the center wire of the coaxial antenna cable, and is
not grounded to any part of the vehicle.
OPERATION
To minimize static, the antenna base must have a
good ground. The coaxial antenna cable shield (the
outer wire mesh of the cable) is grounded to the
antenna base and the radio chassis.
The antenna coaxial cable has an additional dis-
connect, located near the right end of the instrument
panel. This additional disconnect allows the instru-
ment panel assembly to be removed and installed
without removing the radio.
Fig. 1 AMPLIFIER
RSAUDIO/VIDEO8A-7
AUDIO/VIDEO (Continued)