jump start CHRYSLER VOYAGER 2005 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2005, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2005Pages: 2339, PDF Size: 59.69 MB
Page 14 of 2339

LUBRICATION & MAINTENANCE
TABLE OF CONTENTS
page page
INTERNATIONAL SYMBOLS
DESCRIPTION..........................1
FLUID TYPES
DESCRIPTION
DESCRIPTION - ENGINE OIL AND
LUBRICANTS.........................1
DESCRIPTION - ENGINE COOLANT........3
DESCRIPTION - FLEXIBLE FUEL ENGINE
OIL .................................3
DESCRIPTION - AUTOMATIC/MANUAL
TRANSAXLE FLUID.....................4
DESCRIPTION - FUEL REQUIREMENTS.....4
DESCRIPTION - FUEL REQUIREMENTS -
DIESEL ENGINE.......................6
DESCRIPTION - ENGINE OIL - DIESEL
ENGINES............................6
DESCRIPTION - AWD REAR DRIVELINE
MODULE FLUIDS......................6
DESCRIPTION - AWD POWER TRANSFER
UNIT FLUID...........................6FLUID CAPACITIES
SPECIFICATIONS - FLUID CAPACITIES.......6
FLUID FILL/CHECK LOCATIONS
DESCRIPTION..........................7
LUBRICATION POINTS
DESCRIPTION..........................7
MAINTENANCE SCHEDULES
DESCRIPTION
DESCRIPTION........................7
DESCRIPTION - EXPORT...............13
DESCRIPTION - DIESEL ENGINES -
EXPORT............................21
HOISTING
STANDARD PROCEDURE - HOISTING.......24
JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING . 25
TOWING
STANDARD PROCEDURE - TOWING........26
INTERNATIONAL SYMBOLS
DESCRIPTION
DaimlerChrysler Corporation uses international
symbols to identify engine compartment lubricant
and fluid inspection and fill locations (Fig. 1).
FLUID TYPES
DESCRIPTION
DESCRIPTION - ENGINE OIL AND LUBRICANTS
WARNING: NEW OR USED ENGINE OIL CAN BE
IRRITATING TO THE SKIN. AVOID PROLONGED OR
REPEATED SKIN CONTACT WITH ENGINE OIL.
CONTAMINANTS IN USED ENGINE OIL, CAUSED BY
INTERNAL COMBUSTION, CAN BE HAZARDOUS TO
YOUR HEALTH. THOROUGHLY WASH EXPOSED
SKIN WITH SOAP AND WATER. DO NOT WASH
SKIN WITH GASOLINE, DIESEL FUEL, THINNER, OR
SOLVENTS, HEALTH PROBLEMS CAN RESULT. DO
NOT POLLUTE, DISPOSE OF USED ENGINE OIL
PROPERLY. CONTACT YOUR DEALER OR GOVERN-
MENT AGENCY FOR LOCATION OF COLLECTION
CENTER IN YOUR AREA.
When service is required, DaimlerChrysler Corpo-
ration recommends that only Mopartbrand parts,
lubricants and chemicals be used. Mopartprovides
the best engineered products for servicing
DaimlerChrysler Corporation vehicles.
Only lubricants bearing designations defined by
the following organization should be used.
Fig. 1 INTERNATIONAL SYMBOLS
RSLUBRICATION & MAINTENANCE0-1
Page 38 of 2339

JUMP STARTING
STANDARD PROCEDURE - JUMP STARTING
WARNING: REVIEW ALL SAFETY PRECAUTIONS
AND WARNINGS. (Refer to 8 - ELECTRICAL/BAT-
TERY SYSTEM/BATTERY - STANDARD PROCE-
DURE).
WARNING: DO NOT JUMP START A FROZEN BAT-
TERY, PERSONAL INJURY CAN RESULT.
WARNING: DO NOT JUMP START WHEN MAINTE-
NANCE FREE BATTERY INDICATOR DOT IS BRIGHT
COLOR.
WARNING: DO NOT ALLOW JUMPER CABLE
CLAMPS TO TOUCH EACH OTHER WHEN CON-
NECTED TO A BOOSTER SOURCE.
WARNING: DO NOT USE OPEN FLAME NEAR BAT-
TERYWARNING: REMOVE METALLIC JEWELRY WORN
ON HANDS OR WRISTS TO AVOID INJURY BY
ACCIDENTAL ARCING OF BATTERY CURRENT.
WARNING: WHEN USING A HIGH OUTPUT BOOST-
ING DEVICE, DO NOT ALLOW BATTERY VOLTAGE
TO EXCEED 16 VOLTS.
WARNING: REFER TO INSTRUCTIONS PROVIDED
WITH DEVICE BEING USED.
CAUTION: DO NOT ATTEMPT TO PUSH OR TOW
THE VEHICLE TO START IT. THE VEHICLE CANNOT
BE STARTED THIS WAY. PUSHING WITH ANOTHER
VEHICLE MAY DAMAGE THE TRANSAXLE OR THE
REAR OF THE VEHICLE.
(1) Raise hood on disabled vehicle and visually
inspect engine compartment for:
²Battery cable clamp condition, clean if necessary.
²Frozen battery.
²Clear or bright color test indicator, if equipped.
²Generator drive belt condition and tension.
²Fuel fumes or leakage, correct if necessary.
CAUTION: If the cause of starting problem on dis-
abled vehicle is severe, damage to booster vehicle
charging system can result.
(2) When using another vehicle as a booster
source, park the booster vehicle within cable reach.
Turn off all accessories, set the parking brake, place
the automatic transmission in PARK or the manual
transmission in NEUTRAL and turn the ignition
OFF.
(3) On disabled vehicle, place gear selector in park
or neutral and set park brake. Turn off all accesso-
ries.
(4) Connect jumper cables to booster battery. RED
clamp to positive terminal (+). BLACK clamp to neg-
ative terminal (-). DO NOT allow clamps at opposite
end of cables to touch, electrical arc will result.
Review all warnings in this procedure.
(5) On disabled vehicle, connect RED jumper cable
clamp to positive (+) terminal. Connect BLACK
jumper cable clamp to engine ground as close to the
ground cable attaching point as possible (Fig. 6).
(Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BAT-
TERY - STANDARD PROCEDURE).
(6) Start the engine in the vehicle which has the
booster battery, let the engine idle a few minutes,
then start the engine in the vehicle with the dis-
charged battery.
Fig. 5 HOISTING AND JACKING POINTS
1- DRIVE ON LIFT
2 - FRAME CONTACT LIFT (SINGLE POST)
2 - CHASSIS LIFT (NON-AXLE DUAL POST)
2 - OUTBOARD LIFT (DUAL POST)
2 - FLOOR JACK
3 - S.A.E. HOISTING SYMBOLS
RSLUBRICATION & MAINTENANCE0-25
HOISTING (Continued)
Page 39 of 2339

CAUTION: Do not crank starter motor on disabled
vehicle for more than 15 seconds, starter may over-
heat and could fail.
(7) If engine does not start within 15 seconds, stop
cranking engine and allow starter to cool (15 min-
utes), before cranking again.
DISCONNECT CABLE CLAMPS AS FOLLOWS:
²Disconnect BLACK cable clamp from engine
ground on disabled vehicle.
²When using a Booster vehicle, disconnect
BLACK cable clamp from battery negative terminal.
Disconnect RED cable clamp from battery positive
terminal.
²Disconnect RED cable clamp from battery posi-
tive terminal on disabled vehicle.
TOWING
STANDARD PROCEDURE - TOWING
WARNINGS AND CAUTIONS
WARNING: DO NOT ALLOW TOWING ATTACHMENT
DEVICES TO CONTACT THE FUEL TANK OR LINES,
FUEL LEAK CAN RESULT.
DO NOT LIFT OR TOW VEHICLE BY FRONT OR
REAR BUMPER.
DO NOT GO UNDER A LIFTED VEHICLE IF NOT
SUPPORTED PROPERLY ON SAFETY STANDS.
DO NOT ALLOW PASSENGERS TO RIDE IN A
TOWED VEHICLE.USE A SAFETY CHAIN THAT IS INDEPENDENT
FROM THE TOWING ATTACHMENT DEVICE.
CAUTION: Do not damage brake lines, exhaust sys-
tem, shock absorbers, sway bars, or any other
under vehicle components when attaching towing
device to vehicle.
Do not secure vehicle to towing device by the use
of front or rear suspension or steering components.
Remove or secure loose or protruding objects from
a damaged vehicle before towing.
Refer to state and local rules and regulations before
towing a vehicle.
Do not allow weight of towed vehicle to bear on
lower fascia, air dams, or spoilers.
RECOMMENDED TOWING EQUIPMENT
To avoid damage to bumper fascia and air dams
use:
²FWD vehicles, use of a flat bed towing device or
a wheel lift is recommended (Fig. 7).
²AWD vehicles, a flat bed towing device or a
wheel lift and towing dolly is recommended (Fig. 7).
When using a wheel lift towing device, be sure the
disabled vehicle has at least 100 mm (4 in.) ground
clearance. If minimum ground clearance cannot be
reached, use a towing dolly. If a flat bed device is
used, the approach angle should not exceed 15
degrees.
GROUND CLEARANCE
CAUTION: If vehicle is towed with wheels removed,
install lug nuts to retain brake drums or rotors.
A towed vehicle should be raised until the lifted
wheels are a minimum 100 mm (4 in.) from the
ground. Be sure there is at least 100 mm (4 in.)
clearance between the tail pipe and the ground. If
necessary, remove the wheels from the front end of
the vehicle and lower the front end closer to the
Fig. 6 JUMPER CABLE CLAMP CONNECTIONS
1 - BATTERY NEGATIVE TERMINAL
2 - POSITIVE JUMPER CABLE
3 - TEST INDICATOR (IF EQUIPPED)
4 - BATTERY POSITIVE TERMINAL
5 - BATTERY
6 - NEGATIVE JUMPER CABLE
Fig. 7 RECOMMENDED TOWING
1 - WHEEL LIFT
2 - FLAT BED
0 - 26 LUBRICATION & MAINTENANCERS
JUMP STARTING (Continued)
Page 337 of 2339

the battery, if required. Refer to the Battery section
for more information.
²Ignition Switch- Visually inspect the ignition
switch for indications of physical damage and loose
or corroded wire harness connections.
²Transmission Range Sensor or Park/Neu-
tral Switch- Visually inspect the transmission
range sensor for indications of physical damage and
loose or corroded wire harness connections.
²Starter Relay- Visually inspect the starter
relay for indications of physical damage and loose or
corroded wire harness connections.
²Starter Motor- Visually inspect the starter
motor for indications of physical damage and loose or
corroded wire harness connections.²Starter Solenoid- Visually inspect the starter
solenoid for indications of physical damage and loose
or corroded wire harness connections.
²Wiring- Visually inspect the wire harness for
damage. Repair or replace any faulty wiring, as
required. Check for loose or corroded wire harness
connections at main engine ground and remote jump
post.
²Power Distribution Center (PDC)- Visually
inspect the B+ connections at the PDC for physical
damage and loose or corroded harness connections.
STARTING SYSTEM DIAGNOSIS
CONDITION POSSIBLE CAUSE CORRECTION
STARTER FAILS
TO ENGAGE.1. BATTERY
DISCHARGED OR
FAULTY.1. REFER TO THE BATTERY SECTION FOR MORE
INFORMATION. CHARGE OR REPLACE BATTERY, IF
REQUIRED.
2. STARTING CIRCUIT
WIRING FAULTY.2. REFER TO FEED CIRCUIT RESISTANCE TEST AND FEED
CIRCUIT TEST IN THIS SECTION.
3. STARTER RELAY
FAULTY.3. REFER TO RELAY TEST, IN THIS SECTION. REPLACE
RELAY, IF NECESSARY.
4. IGNITION SWITCH
FAULTY.4. REFER TO IGNITION SWITCH TEST, IN THE STEERING
SECTION OR 8 WIRING DIAGRAMS. REPLACE SWITCH, IF
NECESSARY.
5. PARK/NEUTRAL
POSITION SWITCH
(AUTO TRANS) FAULTY
OR MIS-ADJUSTED.5. REFER PARK/NEUTRAL POSITION SWITCH TEST, IN THE
TRANSAXLE. SECTION FOR MORE INFORMATION. REPLACE
SWITCH, IF NECESSARY.
6. CLUTCH INTERLOCK
SWITCH (MAN TRANS)
FAULTY.6. REFER TO CLUTCH PEDAL POSITION SWITCH TEST, IN
THE CLUTCH. SECTION. REPLACE SWITCH, IF NECESSARY.
7. STARTER SOLENOID
FAULTY.7. REFER TO SOLENOID TEST, IN THIS SECTION. REPLACE
STARTER ASSEMBLY, IF NECESSARY.
8. STARTER ASSEMBLY
FAULTY.8. IF ALL OTHER STARTING SYSTEM COMPONENTS AND
CIRCUITS CHECK OK, REPLACE STARTER ASSEMBLY.
9. FAULTY TEETH ON
RING GEAR.9. ROTATE FLYWHEEL 360É, AND INSPECT TEETH AND RING
GEAR REPLACED IF DAMAGED.
10. PCM DOUBLE
START OVERRIDE
OUTPUT FAILURE.10. REFER TO PCM DIAGNOSTIC. CHECK FOR CONTINUITY
BETWEEN PCM AND TERMINAL 85. REPAIR OPEN CIRCUIT
AS REQUIRED. IF OK, PCM MAY BE DEFECTIVE.
STARTER
ENGAGES,
FAILS TO TURN
ENGINE.1. BATTERY
DISCHARGED OR
FAULTY.1. REFER TO THE BATTERY SECTION FOR MORE
INFORMATION. CHARGE OR REPLACE BATTERY AS
NECESSARY.
8F - 32 STARTINGRS
STARTING (Continued)
Page 339 of 2339

(2) Perform Starter Solenoid test BEFORE per-
forming the starter relay test.
(3) Perform a visual inspection of the starter/
starter solenoid for corrosion, loose connections or
faulty wiring.
(4) Locate and remove the starter relay from the
Power Distribution Center (PDC). Refer to the PDC
label for relay identification and location.
(5) Connect a remote starter switch or a jumper
wire between the remote battery positive post and
terminal 87 of the starter relay connector.
(a) If engine cranks, starter/starter solenoid is
good. Go to the Starter Relay Test.
(b) If engine does not crank or solenoid chatters,
check wiring and connectors from starter relay to
starter solenoid and from the battery positive ter-
minal to starter post for loose or corroded connec-
tions. Particularly at starter terminals.
(c) Repeat test. If engine still fails to crank prop-
erly, trouble is within starter or starter mounted
solenoid, and replace starter. Inspect the ring gear
teeth.
STARTER RELAY
WARNING: CHECK TO ENSURE THAT THE TRANS-
MISSION IS IN THE PARK/NEUTRAL POSITION
WITH THE PARKING BRAKE APPLIED. THIS MAY
RESULT IN PERSONAL INJURY OR DEATH.
RELAY TEST
The starter relay is located in the Power Distribu-
tion Center (PDC) in the engine compartment. Refer
to the PDC label for relay identification and location.
Remove the starter relay from the PDC as
described in this group to perform the following tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.
(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 5 ohms. If OK, go to Step
3. If not OK, replace the faulty relay.
(3) Connect a battery B+ lead to terminals 85 and
a ground lead to terminal 86 to energize the relay.
The relay should click. Also test for continuity
between terminals 30 and 87, and no continuity
between terminals 87A and 30. If OK, refer to Relay
Circuit Test procedure. If not OK, replace the faulty
relay.
CAV FUNCTION
30 B (+)
85 IGNITION SWITCH OUTPUT
86
PCM-CONTROLLED GROUND
87 STARTER RELAY OUTPUT
87A NO CONNECT
Starter Relay Pinout
Starter Relay Pinout
Starter Relay Pinout
8F - 34 STARTINGRS
STARTING (Continued)
Page 2319 of 2339

INTERMEDIATE - INSTALLATION, CABLE- PARKING BRAKE ..................... 5-69
INTERMEDIATE - REMOVAL, CABLE - PARKING BRAKE ...................... 5-69
INTERNATIONAL SYMBOLS - DESCRIPTION .........................0-1
INTRODUCTION - DIAGNOSIS AND TESTING, ENGINE DIAGNOSIS ........9-3,9-78
IOD FUSE - DESCRIPTION ...........8W-97-3
IOD FUSE - OPERATION .............8W-97-3
JOINT - DESCRIPTION, LOWER BALL ......2-10
JOINT - DIAGNOSIS AND TESTING, LOWER BALL ........................ 2-10
JOINT - OPERATION, LOWER BALL .......2-10
JOINT MOLDING - INSTALLATION, ROOF . . 23-60
JOINT MOLDING - REMOVAL, ROOF ......23-60
JOUNCE BUMPER - DESCRIPTION ........2-35
JOUNCE BUMPER - OPERATION ..........2-35
JUMP STARTING - STANDARD PROCEDURE ......................... 0-25
JUNCTION BLOCK - DESCRIPTION, NON-ABS ............................ 5-33
JUNCTION BLOCK - INSTALLATION, NON-ABS ............................ 5-34
JUNCTION BLOCK - OPERATION, NON-ABS ............................ 5-33
JUNCTION BLOCK - REMOVAL, NON-ABS . . 5-34
KEY - DESCRIPTION, TRANSPONDER .....8Q-6
KEY - OPERATION, TRANSPONDER .......8Q-6
KEY LOCK TUMBLER - FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE ........23-90
KEY LOCK TUMBLER - FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE ...........23-90
KEY REMOTE ENTRY MODULE - DESCRIPTION, SENTRY ................8Q-3
KEY REMOTE ENTRY MODULE - DIAGNOSIS AND TESTING, SENTRY .......8Q-5
KEY REMOTE ENTRY MODULE - INSTALLATION, SENTRY ................8Q-6
KEY REMOTE ENTRY MODULE - OPERATION, SENTRY .................. 8Q-4
KEY REMOTE ENTRY MODULE - REMOVAL, SENTRY ................... 8Q-6
KEY REMOTE ENTRY SYSTEM - DIAGNOSIS AND TESTING, SENTRY .......8Q-3
KEYLESS ENTRY TRANSMITTER, DIAGNOSIS AND TESTING .............8N-24
KEYLESS ENTRY TRANSMITTER PROGRAMMING - STANDARD
PROCEDURE, REMOTE ................8N-24
KEY/LOCK CYLINDER - DESCRIPTION ....19-20
KEY/LOCK CYLINDER - INSTALLATION ....19-20
KEY/LOCK CYLINDER - OPERATION ......19-20
KEY/LOCK CYLINDER - REMOVAL .......19-20
KNEE - INSTALLATION, BLOCKER- INFLATABLE ......................... 23-75
KNEE - REMOVAL, BLOCKER- INFLATABLE ......................... 23-75
KNEE BLOCKER AIRBAG - DESCRIPTION . . 8O-22
KNEE BLOCKER AIRBAG - INSTALLATION . 8O-23
KNEE BLOCKER AIRBAG - OPERATION . . . 8O-22
KNEE BLOCKER AIRBAG - REMOVAL .....8O-23
KNOB - INSTALLATION, SEAT BELT HEIGHT ADJUSTER ................... 8O-38
KNOB - REMOVAL, SEAT BELT HEIGHT ADJUSTER ......................... 8O-38
KNOCK SENSOR - DESCRIPTION ..........8I-8
KNOCK SENSOR - OPERATION ...........8I-8
KNUCKLE - DESCRIPTION ................2-6
KNUCKLE - INSPECTION, STEERING ........2-9
KNUCKLE - INSTALLATION, STEERING ......2-9
KNUCKLE - OPERATION .................2-7
KNUCKLE - REMOVAL, STEERING .........2-7
LABEL, DESCRIPTION - VEHICLE EMISSION CONTROL INFORMATION .......25-1
LAMP - DESCRIPTION, VTSS/SKIS INDICATOR .......................... 8Q-8
LAMP - DIAGNOSIS AND TESTING, FRONT FOG .......................... 8L-7
LAMP - INSTALLATION, CENTER CONSOLE ........................... 8L-21
LAMP - INSTALLATION, CENTER HIGH MOUNTED STOP ...................... 8L-6
LAMP - INSTALLATION, COURTESY ......8L-21
LAMP - INSTALLATION, DOME/CARGO ....8L-22
LAMP - INSTALLATION, FRONT FOG .......8L-8
LAMP - INSTALLATION, LICENSE ........8L-17
LAMP - INSTALLATION, LIFTGATE .......8L-22 LAMP - INSTALLATION, PARK/TURN
SIGNAL ............................ 8L-18
LAMP - INSTALLATION, READING ........8L-23
LAMP - INSTALLATION, TAIL ...........8L-19
LAMP - INSTALLATION, VANITY .........8L-24
LAMP - OPERATION, VTSS/SKIS INDICATOR .......................... 8Q-8
LAMP - REMOVAL, CENTER CONSOLE ....8L-21
LAMP - REMOVAL, CENTER HIGH MOUNTED STOP ...................... 8L-6
LAMP - REMOVAL, COURTESY ..........8L-21
LAMP - REMOVAL, DOME/CARGO .......8L-22
LAMP - REMOVAL, FRONT FOG ..........8L-8
LAMP - REMOVAL, LICENSE ............8L-17
LAMP - REMOVAL, LIFTGATE ...........8L-22
LAMP - REMOVAL, PARK/TURN SIGNAL . . 8L-18
LAMP - REMOVAL, READING ...........8L-22
LAMP - REMOVAL, TAIL ...............8L-18
LAMP - REMOVAL, VANITY .............8L-24
LAMP SWITCH - DESCRIPTION, BRAKE ....8L-4
LAMP SWITCH - DIAGNOSIS AND TESTING, BRAKE ...................... 8L-4
LAMP SWITCH - INSTALLATION, BRAKE . . . 8L-5
LAMP SWITCH - INSTALLATION, CENTER CONSOLE ........................... 8L-21
LAMP SWITCH - INSTALLATION, GLOVE BOX ............................... 8L-22
LAMP SWITCH - OPERATION, BRAKE ......8L-4
LAMP SWITCH - REMOVAL, BRAKE .......8L-5
LAMP SWITCH - REMOVAL, CENTER CONSOLE ........................... 8L-21
LAMP SWITCH - REMOVAL, GLOVE BOX . . 8L-22
LAMP UNIT - INSTALLATION, CENTER HIGH MOUNTED STOP .................8L-6
LAMP UNIT - INSTALLATION, TAIL .......8L-19
LAMP UNIT - REMOVAL, CENTER HIGH MOUNTED STOP ...................... 8L-6
LAMP UNIT - REMOVAL, TAIL ...........8L-19
LAMP UNIT ALIGNMENT - EXPORT - STANDARD PROCEDURE, FRONT FOG .....8L-9
LAMP UNIT ALIGNMENT - STANDARD PROCEDURE, FRONT FOG ...............8L-9
LAMPS - INSTALLATION, CLUSTER ILLUMINATION ...................... 8L-21
LAMPS - REMOVAL, CLUSTER ILLUMINATION ...................... 8L-21
LAMPS, SPECIFICATIONS - EXTERIOR .....8L-3
LAMPS, SPECIFICATIONS - INTERIOR ....8L-20
LAMPS/LIGHTING - EXTERIOR - DESCRIPTION ........................ 8L-2
LAMPS/LIGHTING - EXTERIOR - OPERATION .......................... 8L-2
LAMPS/LIGHTING - EXTERIOR - WARNING ........................... 8L-3
LAP BELT - FOLD-IN-FLOOR - INSTALLATION, SEAT BELT CENTER .....23-157
LAP BELT - FOLD-IN-FLOOR - REMOVAL, SEAT BELT CENTER .................. 23-157
LASH ADJUSTER NOISE DIAGNOSIS - DIAGNOSIS AND TESTING, HYDRAULIC ....9-34
LASH ADJUSTERS - INSTALLATION, HYDRAULIC .......................... 9-35
LASH ADJUSTERS - REMOVAL, HYDRAULIC .......................... 9-35
LATCH - DESCRIPTION ...........8N-12,8N-49
LATCH - FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE LID ....23-90
LATCH - FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE LID .................23-90
LATCH - INSTALLATION .....23-18,23-41,23-63
LATCH - INSTALLATION ..........8N-13,8N-50
LATCH - INSTALLATION, FUEL FILL DOOR BLOCKER ..................... 23-53
LATCH - INSTALLATION, GLOVE BOX .....23-66
LATCH - INSTALLATION, HOLD OPEN .....23-25
LATCH / LOCK ASSEMBLY - INSTALLATION ....................... 23-27
LATCH / LOCK ASSEMBLY - REMOVAL ....23-26
LATCH - OPERATION ............8N-12,8N-49
LATCH - REMOVAL .........23-18,23-41,23-63
LATCH - REMOVAL ..............8N-12,8N-49
LATCH - REMOVAL, FUEL FILL DOOR BLOCKER ........................... 23-53
LATCH - REMOVAL, GLOVE BOX .........23-66
LATCH - REMOVAL, HOLD OPEN ........23-25
LATCH ACTUATOR - DESCRIPTION ......8N-13
LATCH ACTUATOR - INSTALLATION ......8N-14
LATCH ACTUATOR - OPERATION ........8N-13 LATCH ACTUATOR - REMOVAL
..........8N-13
LATCH CABLE - INSTALLATION, HOLD OPEN .............................. 23-38
LATCH CABLE - REMOVAL, HOLD OPEN . . . 23-38
LATCH HANDLE - INSTALLATION, INSIDE . . 23-34
LATCH HANDLE - REMOVAL, INSIDE .....23-34
LATCH LOCKING LINK - INSTALLATION, SEAT RISER ........................ 23-151
LATCH LOCKING LINK - REMOVAL, SEAT RISER ............................ 23-151
LATCH RELEASE CABLE - INSTALLATION . . 23-64
LATCH RELEASE CABLE - REMOVAL .....23-63
LATCH STRIKER - INSTALLATION . . 23-19,23-42, 23-64
LATCH STRIKER - INSTALLATION, FUEL FILL DOOR BLOCKER .................23-53
LATCH STRIKER - INSTALLATION, GLOVE BOX ............................... 23-66
LATCH STRIKER - INSTALLATION, HOLD OPEN .............................. 23-26
LATCH STRIKER - INSTALLATION, REAR . . 23-29
LATCH STRIKER - REMOVAL . 23-19,23-41,23-64
LATCH STRIKER - REMOVAL, FUEL FILL DOOR BLOCKER ..................... 23-53
LATCH STRIKER - REMOVAL, GLOVE BOX ............................... 23-66
LATCH STRIKER - REMOVAL, HOLD OPEN .............................. 23-26
LATCH STRIKER - REMOVAL, REAR ......23-29
LEAD - DIAGNOSIS AND TESTING, TIRE/VEHICLE ......................... 22-14
LEAF SPRING FRONT - INSTALLATION, BUSHING ............................ 2-30
LEAF SPRING FRONT - REMOVAL, BUSHING ............................ 2-29
LEAK DETECTION ASSY - INSTALLATION, NATURAL VAC ....................... 25-14
LEAK DETECTION ASSY - REMOVAL, NATURAL VAC ....................... 25-14
LEAK DETECTION PUMP - INSTALLATION . 25-15
LEAK DETECTION PUMP - REMOVAL .....25-15
LEAK INSPECTION - DIAGNOSIS AND TESTING, ENGINE OIL ...............9-8,9-84
LEAK REPAIRING - STANDARD PROCEDURE, TIRE ................... 22-17
LEAK TEST - DIAGNOSIS AND TESTING, COOLING SYSTEM .....................7-2
LEAKAGE - DIAGNOSIS AND TESTING, TORQUE CONVERTER HOUSING FLUID . . 21-154, 21-9
LEAKAGE TEST - DIAGNOSIS AND TESTING, CYLINDER COMBUSTION
PRESSURE ....................... 9-85,9-9
LEAKS - DIAGNOSIS AND TESTING, INTAKE MANIFOLD ...............9-147,9-60
LEAKS, DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM ...............24-67
LEAKS, DIAGNOSIS AND TESTING - WATER ............................. 23-1
LEARN CYCLE, STANDARD PROCEDURE - POWER LIFTGATE ................... 8N-8
LEARN CYCLE, STANDARD PROCEDURE - POWER SLIDING DOOR ..............8N-48
LEARN PROCEDURE - STANDARD PROCEDURE, QUICK .................. 8E-15
LENS - INSTALLATION, CLUSTER ........8J-11
LENS - REMOVAL, CLUSTER ............8J-11
LEVEL AND CONDITION CHECK, STANDARD PROCEDURE - FLUID . . 21-230,21-82
LEVEL CHECK - STANDARD PROCEDURE, COOLANT .................7-4
LEVEL CHECK - STANDARD PROCEDURE, ENGINE OIL ..............9-140
LEVEL CHECK, STANDARD PROCEDURE - ENGINE OIL ........................ 9-54
LEVEL CHECKING - STANDARD PROCEDURE, BRAKE FLUID .............5-33
LEVEL CHECKING - STANDARD PROCEDURE, POWER STEERING FLUID . . . 19-44
LEVEL SENDING UNIT / SENSOR - DESCRIPTION, FUEL ................... 14-5
LEVEL SENDING UNIT / SENSOR - INSTALLATION, FUEL .................. 14-6
LEVEL SENDING UNIT / SENSOR - OPERATION, FUEL ..................... 14-5
LEVEL SENDING UNIT / SENSOR - REMOVAL, FUEL ...................... 14-5
18 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
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SLEEVE - THIRD ROW - FOLD-IN-FLOOR- INSTALLATION, HEADREST ...........23-153
SLEEVE - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, HEADREST ..............23-152
SLIDING DOOR - INSTALLATION .........23-29
SLIDING DOOR - REMOVAL ............23-29
SLIDING DOOR ADJUSTMENT, STANDARD PROCEDURE - POWER ......8N-49
SLIDING DOOR ADJUSTMENTS, ADJUSTMENTS ...................... 23-30
SLIDING DOOR CONTROL MODULE - DESCRIPTION ....................... 8E-18
SLIDING DOOR CONTROL MODULE - OPERATION ......................... 8E-18
SLIDING DOOR CONTROL MODULE, DIAGNOSIS AND TESTING .............8E-18
SLIDING DOOR GLASS - INSTALLATION . . 23-163
SLIDING DOOR GLASS - REMOVAL .....23-163
SLIDING DOOR LEARN CYCLE, STANDARD PROCEDURE - POWER ......8N-48
SLIDING DOOR LOCK MOTOR - INSTALLATION ...................... 8N-25
SLIDING DOOR LOCK MOTOR - REMOVAL .......................... 8N-25
SLIDING DOOR MOTOR - DESCRIPTION . . 8N-51
SLIDING DOOR MOTOR - INSTALLATION . . 8N-51
SLIDING DOOR MOTOR - OPERATION ....8N-51
SLIDING DOOR MOTOR - REMOVAL .....8N-51
SLIDING DOOR SILL PLATE - INSTALLATION ....................... 23-99
SLIDING DOOR SILL PLATE - REMOVAL ....23-98
SLIDING DOOR STOP BUMPER BEZEL - INSTALLATION ....................... 23-25
SLIDING DOOR STOP BUMPER BEZEL - REMOVAL .......................... 23-25
SLIDING DOOR SYSTEM - DESCRIPTION, POWER ............................ 8N-40
SLIDING DOOR SYSTEM - OPERATION, POWER ............................ 8N-41
SLIDING DOOR SYSTEM, DIAGNOSIS AND TESTING - POWER ...............8N-42
SLIDING DOOR WEATHERSTRIP - INSTALLATION ...................... 23-168
SLIDING DOOR WEATHERSTRIP - REMOVAL ......................... 23-168
SOCKET - INSTALLATION, STABILIZER ....23-33
SOCKET - REMOVAL, STABILIZER .......23-33
SOLENOID - DESCRIPTION, EVAP/PURGE . 25-13
SOLENOID - DESCRIPTION, SHIFT INTERLOCK .................. 21-113,21-264
SOLENOID - DIAGNOSIS AND TESTING, BRAKE/TRANSMISSION SHIFT
INTERLOCK .................. 21-115,21-266
SOLENOID - INSTALLATION, EVAP/ PURGE ............................. 25-13
SOLENOID - INSTALLATION, SHIFT INTERLOCK .................. 21-116,21-267
SOLENOID - OPERATION, EVAP/PURGE . . . 25-13
SOLENOID - OPERATION, SHIFT INTERLOCK .................. 21-114,21-265
SOLENOID - REMOVAL, EVAP/PURGE .....25-13
SOLENOID - REMOVAL, SHIFT INTERLOCK .................. 21-115,21-266
SOLENOID/PRESSURE SWITCH ASSY - DESCRIPTION ................ 21-117,21-268
SOLENOID/PRESSURE SWITCH ASSY - INSTALLATION ................ 21-119,21-270
SOLENOID/PRESSURE SWITCH ASSY - OPERATION .................. 21-118,21-268
SOLENOID/PRESSURE SWITCH ASSY - REMOVAL ................... 21-118,21-269
SPARE TIRE (TEMPORARY) - DESCRIPTION ....................... 22-14
SPARK PLUG CABLE - DESCRIPTION .....8I-10
SPARK PLUG CABLE RESISTANCE, SPECIFICATIONS ...................... 8I-2
SPARK PLUG, SPECIFICATIONS ...........8I-2
SPEAKER, DIAGNOSIS AND TESTING .....8A-18
SPEED CONTROL - DESCRIPTION ........8P-1
SPEED CONTROL (4 SPEED EATX ONLY) - OPERATION, INTERACTIVE .............8P-2
SPEED OPERATION - STANDARD PROCEDURE, TIRE PRESSURE FOR
HIGH .............................. 22-17
SPEED SENSOR - AWD - INSTALLATION, REAR WHEEL ........................ 5-92
SPEED SENSOR - AWD - REMOVAL, REAR WHEEL ........................ 5-92SPEED SENSOR - DESCRIPTION, ENGINE . 14-30
SPEED SENSOR - FWD - INSTALLATION,
REAR WHEEL ........................ 5-93
SPEED SENSOR - FWD - REMOVAL, REAR WHEEL ........................ 5-93
SPEED SENSOR - INPUT - DESCRIPTION ................ 21-120,21-271
SPEED SENSOR - INPUT - INSTALLATION ................ 21-121,21-272
SPEED SENSOR - INPUT - OPERATION . . 21-120, 21-271
SPEED SENSOR - INPUT - REMOVAL . . . 21-121, 21-272
SPEED SENSOR - INSTALLATION, FRONT WHEEL ............................. 5-92
SPEED SENSOR - OPERATION, ENGINE . . . 14-30
SPEED SENSOR - OUTPUT - DESCRIPTION ................ 21-122,21-273
SPEED SENSOR - OUTPUT - INSTALLATION ................ 21-123,21-274
SPEED SENSOR - OUTPUT - OPERATION .................. 21-122,21-273
SPEED SENSOR - OUTPUT - REMOVAL . . 21-123, 21-274
SPEED SENSOR - REMOVAL, FRONT WHEEL ............................. 5-91
SPEED SENSOR AIR GAP, SPECIFICATIONS - WHEEL ..............5-91
SPIRAL PLATE BATTERY CHARGING, STANDARD PROCEDURE ...............8F-10
SPLASH SHIELD - INSTALLATION, FRONT WHEELHOUSE .................23-57
SPLASH SHIELD - REMOVAL, FRONT WHEELHOUSE ....................... 23-57
SPLICE INFORMATION - DESCRIPTION, CONNECTOR, GROUND ..............8W-01-7
SPLICING - STANDARD PROCEDURE, WIRE ...........................8W -01-15
SPLIT - INSTALLATION, BENCH SEAT RISER - 50/50 ...................... 23-145
SPLIT - REMOVAL, BENCH SEAT RISER - 50/50 ............................. 23-145
SPLIT, BENCH - INSTALLATION, SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 ............................. 23-146
SPLIT, BENCH - INSTALLATION, SEAT CUSHION COVER - QUAD BUCKET,
50/50 ............................. 23-144
SPLIT, BENCH - REMOVAL, SEAT BACK HINGE COVERS - QUAD BUCKET, 50/50 . . 23-146
SPLIT, BENCH - REMOVAL, SEAT CUSHION COVER - QUAD BUCKET,
50/50 ............................. 23-144
SPRING - AWD - INSTALLATION ..........2-39
SPRING - AWD - REMOVAL .............2-38
SPRING - CARGO - INSTALLATION ........2-40
SPRING - CARGO - REMOVAL ...........2-40
SPRING - FWD - INSTALLATION ..........2-42
SPRING - FWD - REMOVAL .............2-40
SPRING ASSEMBLY - INSTALLATION, QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - FLAP ..................... 23-151
SPRING ASSEMBLY - REMOVAL, QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER - FLAP ..................... 23-151
SPRING FRONT - INSTALLATION, BUSHING - LEAF ...................... 2-30
SPRING FRONT - REMOVAL, BUSHING - LEAF ............................... 2-29
SPRING MOUNTS - FRONT - INSTALLATION ........................ 2-43
SPRING MOUNTS - FRONT - REMOVAL ....2-42
SPRING MOUNTS - REAR - INSTALLATION ........................ 2-43
SPRING MOUNTS - REAR - REMOVAL .....2-43
SPRING SHACKLE - INSTALLATION .......2-44
SPRING SHACKLE - REMOVAL ...........2-44
SPRINGS - DESCRIPTION, VALVE ........9-109
SPRINGS - OPERATION, VALVE .........9-109
SPROCKET - INSTALLATION, CRANKSHAFT ................... 9-160,9-67
SPROCKET - INSTALLATION, TIMING CHAIN AND CAMSHAFT ...............9-160
SPROCKET - REMOVAL, CRANKSHAFT . . . 9-159,
9-66
SPROCKET - REMOVAL, TIMING CHAIN AND CAMSHAFT ..................... 9-159SPROCKETS - INSTALLATION,
CAMSHAFT .......................... 9-67
SPROCKETS - REMOVAL, CAMSHAFT ......9-66
STABILIZER - INSTALLATION ...........23-33
STABILIZER - REMOVAL ...............23-33
STABILIZER BAR - DESCRIPTION .....2-16,2-44
STABILIZER BAR - INSPECTION ..........2-17
STABILIZER BAR - INSTALLATION ........2-17
STABILIZER BAR - OPERATION .......2-16,2-44
STABILIZER BAR - REMOVAL ............2-17
STABILIZER BAR CUSHION - INSTALLATION .........................2-4
STABILIZER BAR CUSHION - REMOVAL .....2-4
STABILIZER SOCKET - INSTALLATION ....23-33
STABILIZER SOCKET - REMOVAL ........23-33
STAKING - STANDARD PROCEDURE, HEAT ............................... 23-9
STANDARD 4 CYLINDER - DESCRIPTION . . . 8I-9
STARTER, SPECIFICATIONS .............8F-37
STARTING - DESCRIPTION .............8F-31
STARTING - OPERATION ...............8F-31
STARTING - STANDARD PROCEDURE, JUMP ............................... 0-25
STARTING SYSTEM TEST - DIAGNOSIS AND TESTING ....................... 8F-31
STATE DISPLAY TEST MODE, OPERATION - DRB III T................ 25-10
STEERING - DIAGNOSIS AND TESTING, SUSPENSION .......................... 2-50
STEERING BELT TENSION - STANDARD PROCEDURE, CHECKING POWER ..........7-8
STEERING COLUMN - DESCRIPTION .....19-10
STEERING COLUMN - DIAGNOSIS AND TESTING ........................... 19-11
STEERING COLUMN COVER - INSTALLATION, LOWER ................23-74
STEERING COLUMN COVER - INSTALLATION, OVER .................23-76
STEERING COLUMN COVER - REMOVAL, LOWER ............................ 23-74
STEERING COLUMN COVER - REMOVAL, OVER .............................. 23-76
STEERING FASTENER TORQUE, SPECIFICATIONS - POWER ..............19-9
STEERING FLUID LEVEL CHECKING - STANDARD PROCEDURE, POWER .......19-44
STEERING GEAR, SPECIAL TOOLS - POWER ............................ 19-34
STEERING KNUCKLE - INSPECTION ........2-9
STEERING KNUCKLE - INSTALLATION ......2-9
STEERING KNUCKLE - REMOVAL ..........2-7
STEERING PUMP INITIAL OPERATION - STANDARD PROCEDURE, POWER .......19-37
STEERING PUMP, SPECIAL TOOLS - POWER ............................ 19-44
STEERING, SPECIAL TOOLS - POWER .....19-9
STEERING SYSTEM - DESCRIPTION, POWER ............................. 19-1
STEERING SYSTEM - OPERATION, POWER ............................. 19-1
STEERING SYSTEM DIAGNOSIS CHARTS - DIAGNOSIS AND TESTING .............19-3
STEERING SYSTEM FLOW AND PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER ..................... 19-1
STEERING WHEEL - INSTALLATION ......19-24
STEERING WHEEL - REMOVAL ..........19-23
STEM SEALS - DESCRIPTION, VALVE .....9-114
STEM SEALS - INSTALLATION, VALVE ....9-115
STEM SEALS - REMOVAL, VALVE ........9-115
STOP BUMPER - INSTALLATION .........23-25
STOP BUMPER - REMOVAL ............23-25
STOP BUMPER BEZEL - INSTALLATION, SLIDING DOOR ...................... 23-25
STOP BUMPER BEZEL - REMOVAL, SLIDING DOOR ...................... 23-25
STOP LAMP - INSTALLATION, CENTER HIGH MOUNTED ...................... 8L-6
STOP LAMP - REMOVAL, CENTER HIGH MOUNTED ........................... 8L-6
STOP LAMP UNIT - INSTALLATION, CENTER HIGH MOUNTED ...............8L-6
STOP LAMP UNIT - REMOVAL, CENTER HIGH MOUNTED ...................... 8L-6
STORAGE BIN - INSTALLATION, UNDER SEAT ............................. 23-149
STORAGE BIN - REMOVAL, UNDER SEAT . 23-149
30 INDEXRS
Description Group-Page Description Group-Page Description Group-Page