manual radio set CHRYSLER VOYAGER 2005 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2005, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2005Pages: 2339, PDF Size: 59.69 MB
Page 273 of 2339
OPERATION
The radio receiver operates on ignition switched
battery current that is available only when the igni-
tion switch is in the On or Accessory/Accessory Delay
positions. The electronic digital clock function of the
radio operates on fused battery current supplied
through the IOD fuse, regardless of the ignition
switch position.
For complete circuit diagrams, refer to the appro-
priate wiring information.
DIAGNOSIS AND TESTING
RADIO
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information.
If the vehicle is equipped with remote radio
switches located on the back of the steering wheel
spokes, and the problem being diagnosed is related to
one of the symptoms listed below, be certain to check
the remote radio switches and circuits as described
in this group, prior to attempting radio diagnosis or
repair.
²Stations changing with no remote radio switch
input
²Radio memory presets not working properly
²Volume changes with no remote radio switch
input
²Remote radio switch buttons taking on other
functions
²CD player skipping tracks
²Remote radio switch inoperative.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
may result.
(1) Check the fuse(s) in the junction block and the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).(2) Check for battery voltage at the fuse in the
(IPM). If OK, go to Step 3. If not OK, repair the open
circuit to the battery as required.
(3) Turn the ignition switch to the ON position.
Check for battery voltage at the fuse in the junction
block. If OK, go to Step 4. If not OK, repair the open
circuit to the ignition switch as required.
(4) Turn the ignition switch to the OFF position.
Remove the radio, but do not unplug the wire har-
ness connectors. Check for continuity between the
radio chassis and a good ground. There should be
continuity. If OK, go to Step 5. If not OK, repair the
open radio chassis ground circuit as required.
(5) Connect the battery negative cable. Turn the
ignition switch to the ON position. Check for battery
voltage at the fused ignition switch output circuit
cavity of the radio wire harness connector. If OK, go
to Step 6. If not OK, repair the open circuit as
required.
(6) Turn the ignition switch to the OFF position.
Check for battery voltage at the fused B(+) circuit
cavity of the radio wire harness connector. If OK,
replace the faulty radio. If not OK, repair the open
circuit to the Ignition-Off Draw (IOD) fuse as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove cup holder.
(3) Remove trim panel above cupholder by pulling
straight out.
(4) Remove center instrument panel trim panel.
(5) Remove screws holding radio to instrument
panel.
(6) Pull radio rearward to gain access to the back
of radio (Fig. 13).
Fig. 13 RADIO
1 - RADIO
2 - CD-PLAYER
8A - 14 AUDIO/VIDEORS
RADIO (Continued)
Page 275 of 2339
REMOTE SWITCHES
DESCRIPTION
Two rocker-type switches (if equipped) are mounted
on the back (instrument panel side) of the steering
wheel spokes (Fig. 15). The switch on the left spoke
is the seek switch and has seek up, seek down, and
preset station advance functions. The switch on the
right spoke is the volume control switch and has vol-
ume up, and volume down functions. The switch on
the right spoke also includes a ªmodeº control that
allows the driver to sequentially select AM radio, FM
radio, cassette player, CD player or CD changer (if
equipped).
OPERATION
These switches are resistor multiplexed units that
are hard-wired to the Body Control Module (BCM)
through the clockspring. The BCM sends the proper
messages on the Programmable Communications
Interface (PCI) data bus network to the radio
receiver. For diagnosis of the BCM or the PCI data
bus, the use of a DRB IIItscan tool and the proper
Diagnostic Procedures manual are recommended.
DIAGNOSIS AND TESTING
REMOTE SWITCHES
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the remote radio switch(es) from the
steering wheel (Fig. 16). (Refer to 8 - ELECTRICAL/
AUDIO/REMOTE SWITCHES - REMOVAL).
(3) Use an ohmmeter to check the switch resis-
tance as shown in the Remote Radio Switch Test
table.
Fig. 15 Remote Radio Switch Operational View
1 - PRESET SEEK
2 - SEEK UP
3 - VOLUME UP
4 - MODE
5 - VOLUME DOWN
6 - SEEK DOWN
Fig. 16 REMOTE RADIO SWITCHES
1 - BLACK (LEFT) SWITCH
2 - WHITE (RIGHT) SWITCH
8A - 16 AUDIO/VIDEORS
Page 276 of 2339
REMOTE RADIO SWITCH TEST
Switch Switch Position Resistance
Right
(White)Volume Up 1.210 Kilohms
Right
(White)Volume Down 3.010 Kilohms
Right
(White)Mode Advance 0.0511 Kilohms
Left
(Black)Seek Up 0.261 Kilohms
Left
(Black)Seek Down 0.681 Kilohms
Left
(Black)Pre-Set Station
Advance0.162 Kilohms
NOTE: The right remote radio switch back is white
in color. The left switch back is black in color. The
right/left remote radio switch orientation is with the
steering wheel installed, and driver in drivers seat.
(4) If the switch resistance checks OK, go to Step
5. If not OK, replace the faulty switch.
(5) Check for continuity between the ground cir-
cuit cavity of the switch wire harness connector and
a good ground. There should be continuity. If OK, go
to Step 6. If not OK, repair the open circuit as
required.
(6) Unplug the 24-way white wire harness connec-
tor from the Body Control Module (BCM). Check for
continuity between the radio control circuit cavity of
the remote radio switch wire harness connector and a
good ground. There should be no continuity. If OK, go
to Step 7. If not OK, repair the short circuit as
required.
(7) Check for continuity between the radio control
circuit cavities of the remote radio switch wire har-
ness connector and the BCM wire harness connector.
There should be continuity. If OK, refer to the proper
Diagnostic Procedures manual to test the BCM and
the PCI data bus. If not OK, repair the open circuit
as required.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.(1) Disconnect and isolate the battery negative
cable.
(2) Remove the driver side airbag (Refer to 8 -
ELECTRICAL/RESTRAINTS/DRIVER AIRBAG -
REMOVAL).
(3) Remove the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
REMOVAL).
(4) Unplug the wire harness connector from the
remote radio switch (es).
(5) Remove three screws securing steering wheel
rear cover.
(6) Remove the remote radio switch from the steer-
ing wheel by depressing tabs on each side of each
switch.
NOTE: The right remote radio switch back is white
in color. The left switch back is black in color. The
right/left remote radio switch orientation is with the
steering wheel installed, and driver in drivers seat.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
(1) Install remote radio switch to the steering
wheel.
(2) Install three screws securing steering wheel
rear cover.
(3) Connect the wire harness to the remote radio
switch.
(4) Install the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
INSTALLATION).
(5) Install the driver side airbag (Refer to 8 -
ELECTRICAL/RESTRAINTS/DRIVER AIRBAG -
INSTALLATION).
(6) Connect the battery negative cable.
RSAUDIO/VIDEO8A-17
REMOTE SWITCHES (Continued)
Page 281 of 2339
PARK ASSIST SYSTEM
The Park Assist System display activates an audi-
ble tone that changes from intermittent to continu-
ous as the final two Light Emitting Diodes (LED's)
are illuminated on one side or both sides of the dis-
play.
The system detection length from the rear of the
vehicle is 0.3 meters to 1.5 meters. This area extends
around the rear side of the vehicle. The system detec-
tion height from the ground is 0.2 meters to about
1.5 meters. The radio mutes when the system acti-
vates its audible tone.
When the driver selects Reverse the system scans
for objects behind the vehicle using four sensors
located in the rear bumper. A warning display above
the rear window provides both visible and audible
warnings indicating the range of the object.
The system is active only when the transmission
gear selector is in reverse for vehicle speeds less than
16 Km/h (10 mph). If the vehicle's Parking/Emer-
gency Brake is applied, the system is deactivated.
The display contains two sets of yellow and red
Light Emitting Diode's (LED's) that the driver can
see as they look over their shoulder while backing
up. Each side of the vehicle has its own warning
LED's. The system provides a visual warning by illu-
minating one or more yellow LED's as the vehicle
gets closer to the object. As the vehicle continues to
approach the object, one red LED is illuminated and
the system emits a series of short beeps. The tone
will remain constant and both red LED's are illumi-
nated once the vehicle is within 12 inches (30.5 cm)
of the object.
The system can be turned ON or OFF through the
Electronic Vehicle Information Center (EVIC) when
the vehicle is in PARK. If the park assist system is
turned OFF, a single chime will sound and the EVIC
will display the following message ªREAR PARK
ASSIST OFFº, when the vehicle is in reverse.
²Ensure that the rear bumper is free of dirt and
debris to keep the system operating properly.
²Jackhammers, large trucks, and other vibrations
could affect the performance of the system.
²Ensure that the parking brake is not applied.
If ªService Park Assist Systemº appears in the
EVIC after making sure the rear bumper is clean,
proceed to diagnose the system using a scan tool and
the appropriate diagnostic information.
WARNING
On vehicles equipped with airbags, disable
the airbag system before attempting any steer-
ing wheel, steering column, or instrument
panel component diagnosis or service. Discon-
nect and isolate the battery negative (ground)
cable, then wait two minutes for the airbag sys-
tem capacitor to discharge before performing
further diagnosis or service. This is the only
sure way to disable the airbag system. Failure
to take the proper precautions could result in
accidental airbag deployment, personal injury,
or death.
DIAGNOSIS AND TESTING - CHIME SYSTEM
Refer to the proper Body Diagnostic Procedures
manual for complete Diagnosis and Testing of the
Chime System.
NO TONE WHEN IGNITION SWITCH IS TURNED ON
AND DRIVER'S SEAT BELT IS NOT BUCKLED.
(1) Using a DRB llltscan tool, actuate chime
(BCM actuates).
(2) Using a voltmeter, check for voltage:
(a) BCM has two battery feeds at pin 1 and pin
5 of the 6±way connector.
(b) Pin 5 of the (BX2) 32 way connector of the
BCM for ignition feed.
(c) Check voltage (PX2) connector, pin 34 for 12v.
(d) If voltage OK, go to step Step 3
(e) If NO voltage repair as necessary. Refer to
the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, further details on
wire harness routing and retention, as well as pin-
out and location views for the various wire harness
connectors, splices and grounds.
(3) Check drivers seat belt buckle switch input
(from Occupant Restraint Controller (ORC) for a
closed circuit when not buckled. If input not seen,
look for open in wiring or switch. The switch is
grounded when belt is not buckled.
(4) Verify Programmable Communication Interface
(PCI) data bus communication between ORC and
BCM.
8B - 2 CHIME/BUZZERRS
CHIME/BUZZER (Continued)
Page 293 of 2339
(2) Install the FCM retaining screws. Torque the
screws to 1 N´m (7 in. lbs).
(3) Rotate the IPM assembly downward to secure
in mounting bracket.
(4) Install the battery in the vehicle. Refer to the
procedure in Battery Systems.
(5) Connect the positive and negative battery
cables.(6) Using the DRB IIIt, under ªFRONT CON-
TROL MODULEº then ªMISCº program the EQ
curve of the radio into the Front Control Module.
Refer to the appropriate diagnostic manual.
NOTE: If the vehicle is not equipped with Name
Brand Speakers (Infinity, etc.) or Headlamp Washers
the DRB IIITmust be used to Disable the appropri-
ate relays in the Integrated Power Module Assem-
bly.
HEATED SEAT MODULE
DESCRIPTION
Vehicles equipped with heated seats utilize two
heated seat modules. The heated seat modules are
located under the front seats, where they are secured
to the seat cushion pans. Each heated seat module
has three connector receptacles that allow the mod-
ules to be connected to all of the required inputs and
outputs through the seat wire harness.
The heated seat modules are an electronic micro-
processor controlled device designed and programmed
to use inputs from the ignition switch, heated seat
switch and the heated seat sensor to operate and
control the heated seat elements in the front seat.
OPERATION
The heated seat module operates on fused battery
current received from the Integrated Power Module
(IPM). The module is grounded at all times through
the seat wire harness. Inputs to the module include a
resistor multiplexed heated seat switch request cir-
cuit for the heated seat switch and the heated seat
sensor inputs from the seat cushions of each front
seat. In response to those inputs the heated seat
module controls battery current feeds to the heated
seat elements.
When a heated seat switch request signal is
received by the heated seat module and the enable
input is high, the heated seat module energizes the
selected heated seat sensor circuit and the sensor
provides the module with an input indicating the
surface temperature of the selected seat cushion.
The Low heat set point is approximately 35É C (95É
F), and the High heat set point is approximately 40É
C (104É F). If the seat cushion surface temperature
input is below the temperature set point for the
selected temperature setting, the heated seat module
energizes an N-channel Field Effect Transistor
(N-FET) within the module which energizes the
heated seat elements in the selected seat cushion and
back. When the sensor input to the module indicates
the correct temperature set point has been achieved,
the module de-energizes the N-FET which de-ener-
Fig. 5 REMOVING INTEGRATED POWER MODULE
Fig. 6 FRONT CONTROL MODULE
1 - FRONT CONTROL MODULE
8E - 8 ELECTRONIC CONTROL MODULESRS
FRONT CONTROL MODULE (Continued)
Page 455 of 2339
(Refer to 8 - ELECTRICAL/HEATED SEATS -
DESCRIPTION) for more information on the heated
seat option. (Refer to 8 - ELECTRICAL/POWER
SEATS - DESCRIPTION - MEMORY SEAT SYS-
TEM) for more information on the memory seat sys-
tem.
The power seat system includes the following com-
ponents:
²Power seat recliners
²Power seat switches
²Power seat tracks
²Circuit breaker
The power seat system with memory and heated
seat options includes the following components:
²Power seat recliner
²Power seat switch
²Power seat track.
²Memory Seat Mirror Module (MSMM)
²Memory set switch
²Heated Seat Module (HSM)
²Heated seat switch
²Electronic Vehicle Information Center (EVIC)
MEMORY SYSTEM
The memory system is able to store and recall the
driver side power seat positions (including the power
recliner position), power adjustable pedal positions
and the driver outside mirror position for two driv-
ers. On vehicles equipped with a factory radio, the
memory system is also able to store and recall radio
station presets for two drivers. The memory system
also will store and recall the last station listened to
for each driver, even if it is not one of the preset sta-
tions.
The memory system will automatically return to
its preset settings when the corresponding numbered
button of the memory switch is depressed, or when
the doors are unlocked using the corresponding
Remote Keyless Entry (RKE) transmitter. A customer
programmable feature of the memory system allows
the RKE recall of memory features to be disabled, if
desired. This programmable feature is internal in the
Electronic Vehicle Information Center (EVIC) mod-
ule, which is located in the overhead console.
A Memory Seat Mirror Module (MSMM) is used to
control and integrate the many electronic functions
and features included in the memory seat and mirror
systems.
The memory system includes the following compo-
nents:
²Memory Seat Mirror Module (MSMM)
²Memory set switch
²Position potentiometers on the driver outside
side view mirror
²Position potentiometers on the power adjustable
pedal motor²Position potentiometers on the driver side power
seat track and power seat recliner motors
²Electronic Vehicle Information Center (EVIC)
²Radio receiver (if PCI data bus capable)
Certain functions of the memory system rely upon
resources shared with other electronic modules in the
vehicle over the Programmable Communications
Interface (PCI) data bus network. Initial diagnosis of
these electronic modules or the PCI data bus network
requires the use of a DRBIIItor equivalent scan tool
and the proper Diagnostic Procedures information. If
this method does not prove conclusive, the proper
wiring schematics and the service manual diagnostic
information are required.
The other electronic modules that may affect mem-
ory system operation are:
²Body Control Module (BCM)- (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/BODY CONTROL/CENTRAL TIMER MODUL
- DESCRIPTION) for additional information.
²Powertrain Control Module (PCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/POWERTRAIN CONTROL MODULE -
DESCRIPTION) for additional information.
²Transmission Control Module (TCM)- (Refer
to 8 - ELECTRICAL/ELECTRONIC CONTROL
MODULES/TRANSMISSION CONTROL MODULE -
DESCRIPTION) for additional information.
(Refer to 8 - ELECTRICAL/HEATED SEATS -
DESCRIPTION) for additional information on the
heated seat system. (Refer to 8 - ELECTRICAL/
POWER LOCKS - DESCRIPTION) for additional
information on the RKE system.
OPERATION
POWER SEAT SYSTEM
The power seat system receives battery current
through fuse #22 in the Integrated Power Module
(IPM) and a circuit breaker under the front seats,
regardless of the ignition switch position.
When a power seat switch control knob or knobs
are actuated, a battery feed and a ground path are
applied through the switch contacts to the appropri-
ate power seat track adjuster motor. The selected
adjuster motor operates to move the seat track
through its drive unit in the selected direction until
the switch is released, or until the travel limit of the
seat track is reached. When the switch is moved in
the opposite direction, the battery feed and ground
path to the motor are reversed through the switch
contacts. This causes the adjuster motor to run in the
opposite direction.
No power seat switch should be held applied in any
direction after the seat track has reached its travel
limit. The power seat adjuster motor each contain a
8N - 32 POWER SEAT SYSTEMRS
POWER SEAT SYSTEM (Continued)
Page 973 of 2339
Component Page
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-96
Left Speed Control Switch............ 8W-80-96
Left Turn Signal Lamp (Export)........ 8W-80-96
Left Visor/Vanity Lamp (Premium/Luxury
Except Export)................... 8W-80-97
License Lamp (Manual Release)........ 8W-80-97
License Lamp (Power Liftgate)......... 8W-80-97
License Lamp (Power Release)......... 8W-80-97
Lift Pump Motor (Diesel)............. 8W-80-98
Liftgate Ajar Switch (Manual Release) . . . 8W-80-98
Liftgate Ajar Switch (Power Release).... 8W-80-98
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-98
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Manifold ABSolute Pressure Sensor
(Gas)........................... 8W-80-99
Mass Air Flow Sensor (Diesel)......... 8W-80-99
Memory Seat/Mirror/Adjustable
Pedals Module C1................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C2................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C3................ 8W-80-101
Memory Seat/Mirror/Adjustable
Pedals Module C4................ 8W-80-101
Memory Set Switch................. 8W-80-101
Message Center (Export)............ 8W-80-101
Mode Door Actuator................ 8W-80-102
Multi-Function Switch.............. 8W-80-102
Natural Vacuum Leak Detection Assembly
(Except Export).................. 8W-80-102
Occupant Classification Module....... 8W-80-102
Occupant Restraint Controller C1..... 8W-80-103
Occupant Restraint Controller C2..... 8W-80-104
Output Speed Sensor............... 8W-80-104
Overhead Console (Except Base)...... 8W-80-105
Oxygen Sensor 1/1 Upstream (Gas).... 8W-80-105
Oxygen Sensor 1/2 Downstream (Gas) . . 8W-80-105
Park Assist Display................ 8W-80-105
Park Assist Module................. 8W-80-106
Park Assist Sensor No. 1............ 8W-80-106
Park Assist Sensor No. 2............ 8W-80-106
Park Assist Sensor No. 3............ 8W-80-107
Park Assist Sensor No. 4............ 8W-80-107
Passenger Airbag.................. 8W-80-107
Passenger Airbag On/Off Indicator
Lamp......................... 8W-80-107
Passenger Blend Door Actuator....... 8W-80-107
Passenger Door Courtesy Lamp
(Luxury/Export)................. 8W-80-108
Passenger Door Lock Switch.......... 8W-80-108Component Page
Passenger Folding Mirror Relay
(Export)....................... 8W-80-108
Passenger Heated Seat Back......... 8W-80-108
Passenger Heated Seat Cushion....... 8W-80-109
Passenger Heated Seat Module (Except
Export)........................ 8W-80-109
Passenger Heated Seat Module C1
(Export)....................... 8W-80-109
Passenger Heated Seat Module C2
(Export)....................... 8W-80-109
Passenger Heated Seat Module C3
(Export)........................ 8W-80-110
Passenger Power Seat Front Riser
Motor......................... 8W-80-110
Passenger Power Seat
Horizontal Motor................ 8W-80-110
Passenger Power Seat
Rear Riser Motor................ 8W-80-110
Passenger Power Seat Recliner Motor . . . 8W-80-111
Passenger Power Seat Switch......... 8W-80-111
Passenger Power Window Motor....... 8W-80-111
Passenger Power Window Switch...... 8W-80-111
Passenger Seat Belt Switch (Occupant
Sensing)....................... 8W-80-112
Passenger Seat Belt Tensioner........ 8W-80-112
Passenger Seat Weight Sensor........ 8W-80-112
Power Folding Mirror Switch (Export) . . 8W-80-113
Power Liftgate Module C1........... 8W-80-113
Power Liftgate Module C2........... 8W-80-113
Power Liftgate Motor............... 8W-80-114
Power Mirror Switch................ 8W-80-114
Power Outlet (Except Lowline)........ 8W-80-114
Power Seat Circuit Breaker (30A)...... 8W-80-115
Power Window Circuit Breaker (25A) . . . 8W-80-115
Power Window Switch (LHD Lowline) . . 8W-80-115
Powertrain Control Module C1........ 8W-80-116
Powertrain Control Module C2........ 8W-80-117
Powertrain Control Module C3........ 8W-80-118
Powertrain Control Module C4........ 8W-80-119
Radiator Fan No. 1 (Diesel).......... 8W-80-120
Radiator Fan No. 1 (Gas)............ 8W-80-120
Radiator Fan No. 2 (Diesel).......... 8W-80-120
Radiator Fan No. 2 (Gas)............ 8W-80-120
Radiator Fan Relay (Gas)............ 8W-80-121
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-122
Radio C1......................... 8W-80-122
Radio C2 (CD Changer)............. 8W-80-123
Radio C2 (DVD/CD Changer)......... 8W-80-123
Radio C2 (Hands Free).............. 8W-80-123
Rear A/C-Heater Unit (3 Zone MTC) . . . 8W-80-124
Rear Auto Temp Control Switch (3 Zone
ATC) .......................... 8W-80-124
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
Page 2303 of 2339
AJAR SWITCH - EXPORT -INSTALLATION, HOOD .................8Q-3
AJAR SWITCH - EXPORT - REMOVAL, HOOD .............................. 8Q-3
ALIGNMENT - DESCRIPTION, WHEEL ......2-47
ALIGNMENT - EXPORT - STANDARD PROCEDURE, FRONT FOG LAMP UNIT .....8L-9
ALIGNMENT - EXPORT - STANDARD PROCEDURE, HEADLAMP UNIT .........8L-15
ALIGNMENT - STANDARD PROCEDURE, FRONT FOG LAMP UNIT ................8L-9
ALIGNMENT - STANDARD PROCEDURE, FRONT WIPER ARM ................... 8R-9
ALIGNMENT - STANDARD PROCEDURE, HEADLAMP UNIT ..................... 8L-14
ALIGNMENT - STANDARD PROCEDURE, WHEEL ............................. 2-52
ALIGNMENT, SPECIFICATIONS - WHEEL ....2-56
AMBIENT TEMP SENSOR - DESCRIPTION . 8M-12
AMBIENT TEMP SENSOR - OPERATION . . 8M-12
AMBIENT TEMPERATURE SENSOR CIRCUIT, DIAGNOSIS AND TESTING .....8M-12
AMBIENT TEMPERATURE SENSOR, DIAGNOSIS AND TESTING .............8M-12
AMPLIFIER - INSTALLATION .............8A-7
AMPLIFIER - REMOVAL ................8A-7
AN AIRBAG DEPLOYMENT - STANDARD PROCEDURE, SERVICE AFTER ...........8O-7
ANCHOR - DESCRIPTION, CHILD RESTRAINT .......................... 8O-9
ANCHOR - OPERATION, CHILD RESTRAINT .......................... 8O-10
ANTENNA - EXPORT - DESCRIPTION, QUARTER GLASS INTEGRAL ............8A-13
ANTENNA - EXPORT - OPERATION, QUARTER GLASS INTEGRAL ............8A-13
ANTENNA - NAVIGATION RADIO - INSTALLATION ....................... 8A-11
ANTENNA - NAVIGATION RADIO - REMOVAL .......................... 8A-11
ANTENNA BODY AND CABLE - DESCRIPTION ........................ 8A-7
ANTENNA BODY AND CABLE - OPERATION .......................... 8A-7
ANTENNA BODY AND CABLE, DIAGNOSIS AND TESTING ..............8A-8
ANTENNA CABLE - INSTALLATION, INSTRUMENT PANEL .................8A-12
ANTENNA CABLE - REMOVAL, INSTRUMENT PANEL .................8A-12
ANTENNA, EXPORT - QUARTER GLASS INTEGRAL .......................... 8A-13
ANTENNA MODULE - EXPORT - DESCRIPTION ....................... 8A-10
ANTENNA MODULE - EXPORT - OPERATION ......................... 8A-10
ANTENNA MODULE, EXPORT ...........8A-10
ANTILOCK BRAKE - DESCRIPTION, CONTROLLER ........................ 8E-4
ANTILOCK BRAKE - INSTALLATION, CONTROLLER ........................ 8E-6
ANTILOCK BRAKE - OPERATION, CONTROLLER ........................ 8E-5
ANTILOCK BRAKE - REMOVAL, CONTROLLER ........................ 8E-5
ANTILOCK BRAKE SYSTEM - DESCRIPTION ........................ 5-87
ANTILOCK BRAKE SYSTEM - OPERATION . . 5-88
ANTILOCK BRAKE SYSTEM BLEEDING - STANDARD PROCEDURE ................5-90
ANTILOCK BRAKE SYSTEM (EXPORT) - DESCRIPTION ........................ 5-87
A-PILLAR LOWER EXTENSION TRIM - INSTALLATION ....................... 23-79
A-PILLAR LOWER EXTENSION TRIM - REMOVAL .......................... 23-79
A-PILLAR TRIM - INSTALLATION ........23-79
A-PILLAR TRIM - REMOVAL ............23-79
A-PILLAR-HEADER, OR B-PILLAR - INSTALLATION ....................... 23-17
A-PILLAR-HEADER, OR B-PILLAR - REMOVAL .......................... 23-17
APPLIQUE - INSTALLATION .............23-14
APPLIQUE - REMOVAL ................23-14
ARM - DESCRIPTION, LOWER CONTROL . . . 2-12
ARM - INSPECTION, LOWER CONTROL ....2-14
ARM - INSTALLATION, LOWER CONTROL . . 2-15
ARM - INSTALLATION, REAR WIPER .....8R-10 ARM - OPERATION, LOWER CONTROL
.....2-12
ARM - REMOVAL, LOWER CONTROL ......2-12
ARM - REMOVAL, REAR WIPER .........8R-10
ARM ALIGNMENT - STANDARD PROCEDURE, FRONT WIPER ............8R-9
ARM (REAR BUSHING - HYDRO) - ASSEMBLY, LOWER CONTROL ...........2-15
ARM (REAR BUSHING - HYDRO) - DISASSEMBLY, LOWER CONTROL ........2-13
ARM (REAR BUSHING - STANDARD) - ASSEMBLY, LOWER CONTROL ...........2-14
ARM (REAR BUSHING - STANDARD) - DISASSEMBLY, LOWER CONTROL ........2-13
ARMREST - INSTALLATION ............23-108
ARMREST - REMOVAL ...............23-108
ARMREST - SECOND ROW - FOLD-IN- FLOOR - INSTALLATION ..............23-130
ARMREST - SECOND ROW - FOLD-IN- FLOOR - REMOVAL .................. 23-130
ARMREST ROTATING ASSEMBLY - SECOND ROW - FOLD-IN-FLOOR -
INSTALLATION ...................... 23-130
ARMREST ROTATING ASSEMBLY - SECOND ROW - FOLD-IN-FLOOR -
REMOVAL ......................... 23-130
ARMS - DESCRIPTION, ROCKER ........9-112
ARMS - INSPECTION, ROCKER ...........9-35
ARMS - INSTALLATION, FRONT WIPER ....8R-9
ARMS - INSTALLATION, ROCKER .........9-35
ARMS - OPERATION, ROCKER ..........9-112
ARMS - REMOVAL, FRONT WIPER .........8R-9
ARMS - REMOVAL, ROCKER .............9-35
ARMS AND SHAFT - ASSEMBLY, ROCKER ............................ 9-113
ARMS AND SHAFT - DISASSEMBLY, ROCKER ............................ 9-113
ARMS AND SHAFT - INSTALLATION, ROCKER ............................ 9-113
ARMS AND SHAFT - REMOVAL, ROCKER . . 9-112
ASSIST DISPLAY - DESCRIPTION, PARK . . . 8B-3
ASSIST DISPLAY - INSTALLATION, PARK . . . 8B-4
ASSIST DISPLAY - OPERATION, PARK .....8B-3
ASSIST DISPLAY - REMOVAL, PARK ......8B-4
ASSIST HANDLE - INSTALLATION ........23-79
ASSIST HANDLE - REMOVAL ...........23-79
ASSIST MODULE - DESCRIPTION, PARK . . . 8B-4
ASSIST MODULE - INSTALLATION, PARK . . 8B-6
ASSIST MODULE - OPERATION, PARK .....8B-5
ASSIST MODULE - REMOVAL, PARK ......8B-5
ASSIST SENSOR - DESCRIPTION, PARK . . . 8B-6
ASSIST SENSOR - INSTALLATION, PARK . . . 8B-6
ASSIST SENSOR - OPERATION, PARK .....8B-6
ASSIST SENSOR - REMOVAL, PARK ......8B-6
ASSIST STRAP - INSTALLATION, FRONT SEAT BACK ........................ 23-112
ASSIST STRAP - REMOVAL, FRONT SEAT BACK ........................ 23-112
ATTACHED - INSTALLATION, EXTERIOR NAME PLATES - ADHESIVE .............23-51
ATTACHED - INSTALLATION, EXTERIOR NAME PLATES - TAPE .................23-51
ATTACHED - REMOVAL, EXTERIOR NAME PLATES - ADHESIVE .................. 23-51
ATTACHED - REMOVAL, EXTERIOR NAME PLATES - TAPE ...................... 23-51
AUDIO/VIDEO - DESCRIPTION ...........8A-1
AUDIO/VIDEO, DIAGNOSIS AND TESTING . . 8A-2
AUTO SHUT DOWN RELAY - DESCRIPTION ......................... 8I-3
AUTO SHUT DOWN RELAY - OPERATION . . . 8I-3
AUTOMATIC ADJUSTER - DIAGNOSIS AND TESTING, DRUM BRAKE ............5-14
AUTOMATIC ADJUSTER TENSION RELEASE - STANDARD PROCEDURE,
PARKING BRAKE ...................... 5-63
AUTOMATIC ADJUSTER TENSION RESET - STANDARD PROCEDURE, PARKING
BRAKE .............................. 5-64
AUTOMATIC DAY / NIGHT MIRROR - DESCRIPTION ....................... 8N-28
AUTOMATIC DAY / NIGHT MIRROR - OPERATION ......................... 8N-28
AUTOMATIC DAY / NIGHT MIRROR, DIAGNOSIS AND TESTING .............8N-28
AUTOMATIC TEMPERATURE CONTROL, DESCRIPTION ........................ 24-3
AUTOMATIC TEMPERATURE CONTROL, OPERATION .......................... 24-5AUTOMATIC TEMPERATURE CONTROL
SYSTEM, OPERATION ................24-114
AUTOMATIC TRANSAXLE - DESCRIPTION, 40TE ................... 21-2
AUTOMATIC TRANSAXLE - DESCRIPTION, 41TE .................21-147
AUTOMATIC TRANSAXLE - OPERATION, 40TE ............................... 21-4
AUTOMATIC TRANSAXLE - OPERATION, 41TE ............................. 21-149
AUTOMATIC TRANSAXLE, SPECIAL TOOLS - 41TE ...................... 21-213
AUTOMATIC/MANUAL TRANSAXLE FLUID - DESCRIPTION ........................0-4
AWD - INSTALLATION ..................2-45
AWD - INSTALLATION, REAR WHEEL SPEED SENSOR ....................... 5-92
AWD - INSTALLATION, SPRING ..........2-39
AWD - REMOVAL ..................... 2-44
AWD - REMOVAL, REAR WHEEL SPEED SENSOR ............................ 5-92
AWD - REMOVAL, SPRING ..............2-38
AWD, HEAVY DUTY, CARGO - INSTALLATION ........................ 2-36
AWD, HEAVY DUTY, CARGO - REMOVAL . . . 2-36
AWD POWER TRANSFER UNIT FLUID - DESCRIPTION .........................0-6
AWD REAR DRIVELINE MODULE FLUIDS - DESCRIPTION ........................0-6
B OR C-PILLAR - INSTALLATION, SEAT BELT HEIGHT ADJUSTER ..............8O-38
B OR C-PILLAR - REMOVAL, SEAT BELT HEIGHT ADJUSTER ................... 8O-38
BACK - INSTALLATION, BENCH SEAT ....23-147
BACK - INSTALLATION, FRONT SEAT ....23-111
BACK - QUAD BUCKET - INSTALLATION, BUCKET SEAT ...................... 23-141
BACK - QUAD BUCKET - REMOVAL, BUCKET SEAT ...................... 23-140
BACK - REMOVAL, BENCH SEAT ........23-147
BACK - REMOVAL, FRONT SEAT ........23-111
BACK ASSIST STRAP - INSTALLATION, FRONT SEAT ....................... 23-112
BACK ASSIST STRAP - REMOVAL, FRONT SEAT ....................... 23-112
BACK COVER - INSTALLATION, BENCH SEAT ............................. 23-148
BACK COVER - INSTALLATION, FRONT SEAT ............................. 23-116
BACK COVER - REMOVAL, BENCH SEAT . . 23-148
BACK COVER - REMOVAL, FRONT SEAT . . 23-113
BACK COVER/FOAM - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-133
BACK COVER/FOAM - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-133
BACK COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-156
BACK COVER/FOAM - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-155
BACK FRAME - SECOND ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-134
BACK FRAME - SECOND ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-134
BACK FRAME - THIRD ROW - FOLD-IN-FLOOR - INSTALLATION, SEAT . . 23-157
BACK FRAME - THIRD ROW - FOLD-IN-FLOOR - REMOVAL, SEAT ......23-156
BACK HINGE - REMOVAL, BENCH SEAT . . 23-146
BACK HINGE COVERS - QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION,
SEAT ............................. 23-146
BACK HINGE COVERS - QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT . . 23-146
BACK PANEL - INSTALLATION, BENCH SEAT ............................. 23-144
BACK PANEL - INSTALLATION, FRONT SEAT ............................. 23-113
BACK PANEL - REMOVAL, BENCH SEAT . . 23-143
BACK PANEL - REMOVAL, FRONT SEAT . . 23-112
BACK PANEL - SECOND ROW -FOLD-IN-FLOOR - INSTALLATION,
SEAT ............................. 23-134
BACK PANEL - SECOND ROW -FOLD-IN-FLOOR - REMOVAL, SEAT .....23-134
BACK PANEL - THIRD ROW -FOLD-IN- FLOOR - INSTALLATION, SEAT .........23-158
BACK PANEL - THIRD ROW -FOLD-IN- FLOOR - REMOVAL, SEAT .............23-158
2 INDEXRS
Description Group-Page Description Group-Page Description Group-Page