Engines Citroen BERLINGO 2004 1.G Repair Manual

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ENGINE
CYLINDER HEAD (Continued)
Engines: KFW NFV NFU
Cylinder head tightening (m.daN) One Cylinder head bolts
X =MAX. reusable length
Pretightening :2
Angular tightening: 240 ± 5°
XSARA XSARA PICASSO
NOTE:Oil the threads and under the heads of the bolts (use
engine oil or Molykote G Rapid Plus).
B1DP13NC

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ENGINECYLINDER HEAD
Identification of cylinder head gasket
Engine types SupplierPiston
standproud
(mm)Thicknesss
(mm)No. of notches at
“d “No. of notches at
“e”
0,771 to 0,820 1,35 1
0,611 to 0,720 1,25 2
8HY 8HV ELRING 0,721 to 0,770 1,30 3 1
0,821 to 0,870 1,40 4
0,871 to 0,977 1,45 5
B1DP1CMD
Engines: 8HX 8HW 8HZ
Type of gasket:Metallic multilayer
«d»Thickness reference.
«e»Engine reference.
C2 C3 C3 PLURIEL XSARA

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ENGINE
CYLINDER HEAD
Identification of cylinder head gasket
Engine types SupplierPiston
standproud
(mm)Thicknesss
(mm)No. of notches at
“d”No. of notches at
“e”
0,771 to 0,820 1,35 1
0,611 to 0,7201,252
8HY 8HVELRING 0,721 to 0,770 1,30 3 2
0,821 to 0,870 1,40 4
0,871 to 0,9771,455
B1DP1CKD
Engines: 8HY 8HV
Type of gasket:Metallic multilayer
«d»Thickness reference.
«e»Engine reference.
C3

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ENGINECYLINDER HEAD
Engines: 8HX 8HW 8HZ 8HV 8HY
Cylinder head tightening (m.daN) One Cylinder head bolts
X =MAX.reusable length
Pretightening: 2 ± 0,2 m.daN
Tightening: 4 ± 0,4 m.daN
Angular tightening: 230° ± 5°
The bolts should have been tho
roughly cleaned and dried with a
dry metal brush.
Oil the threads and under the
heads of the bolts
(use engine oil
or Molykote G Rapid Plus).
Pass a tap into the holes in the
cylinder block.
8HX 8HW 8HZ 8HV 8HY
8HX 8HW 8HZ 8HV 8HY
X = 149 mm
B1DP1CLC
B1DP1DBC
NOTE:Retightening of the cylinder head
after a completed repair is prohibited.
The cylinder head gasket is dryfitted.
C2 C3 C3 PLURIEL

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ENGINE
CYLINDER HEAD
Identification of cylinder head gasket
Engine types SupplierPiston
standproud
(mm)Thicknesss
(mm)No. of notches at
“d”No. of notches at
“e”
0,685 to 0,734 1,35 1
0,533 to 0,6341,252
9HZ 9HYFEDERAL 0,635 to 0,684 1,30 3 3
MOGUL 0,735 to 0,784 1,40 4
0,785 to 0,8861,455
B1DP1HOD
Engines: 9HZ 9HY
Type of gasket:Metallic multilayer
«d»Thickness reference.
«e»Engine reference.
XSARA PICASSO

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ENGINECYLINDER HEAD
Engines: 9HZ 9HY
X =MAX. reusable length
Pretightening: 2 ± 0,2 m.daN
Tightening: 4 ± 0,4 m.daN
Angular tightening: 260° ± 5°
(use engine oil or
Molykote G Rapid Plus)
.
Pass a tap into the holes in the
cylinder block.
B1DP1DBC
B1DP1CLC
9HZ 9HY
9HZ 9HY
X = 147 mm Cylinder head tightening (m.daN) One Cylinder head bolts
XSARA PICASSO
NOTE:Retightening of the cylinder head
after a completed repair is prohibited.
The cylinder head gasket is dryfitted.

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ENGINEXSARA XSARA PICASSOCYLINDER HEAD
Identification of cylinder head gasket
No. of notches at A Thickness
(mm) Plaque
EnginePiston
standproud
(mm)
0,47 to 0,6051,30 ± 0,06 1
0,605 to 0,655 1,35 ± 0,06 2
0,655 to 0,7051,40 ±0,063
0,705 to 0,755 1,45 ± 0,06 4
0,755 to 0,83 1,50 ± 0,06 5
RHY
RHZ
B1DP15AD
Engines: RHY RHZ

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ENGINE
113
XSARA XSARA PICASSO
CYLINDER HEAD (Contin ued)
Engines: WJY RHY RHZ
X =MAX. reusable length NOTE:
Oil the threads and under the heads
of the bolts (use engine oil or Molykote G
Rapid Plus).Pretightening
:2
Tightening:6
Angular tightening: 220°
Pretightening:2
Tightening:6
Angular tightening: 180°
B1DP15ECB1DP13PC
RHY RHZ
WJY
WJY RHY RHZ
125,5 mm
133,3 mm Cylinder head tightening (m.daN)
One Cylinder head bolts
WJY RHY RHZ
B1DP05BC

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
ALL TYPES
Engines: All Types Petrol and Diesel
Tools.
Belt tension measuring instrument : 4122 T.(C.TRONIC 105.5)
WARNING:If using tool 4099T (C.TRONIC 105), refer to the correspondence table on page 96.
Essential.
Bef
ore refitting the auxiliary equipment drive belt,check that:
1 / The roller(s) rotate freely (no play or stiffness).
2 / The belt is correctly engaged in the grooves of the various pulleys.

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ENGINE
B1BP2LSCB1BP2LTC
AUXILIARY EQUIPMENT DRIVE BELT
Engines: HFX KFV NFU
Tools.
[1]
Pliers for removing plastic pegs: 7504 –T
[2] Belt tension measuring instrument: 4122T
V
ehicle without air conditioning.
Refit.
Refit the belt.
Respect the following sequence:
Crankshaft pinion.
Alternator pulley.Place tool
[2]on the belt.
Tighten screw (1)to achieve a tension of:55 ± 3 SEEM units.Tighten:
Screw (3).
Screw (2).
Remove tool [2]and complete the refitting.
Remove.
Slacken:
Screw
(2). Screw (3). Tensioning screw (1).
Push the alternator back towards the engine.
Remove the belt.
C2 C3 C3 PLURIEL