Table Citroen BERLINGO 2004 1.G Workshop Manual

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THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROEN
private vehicles, not including UTILITY vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL ENGINE INJECTION IGNITION CLUTCH, GEARBOX, DRIVESHAFTS AXLES,
SUSPENSION, STEERING BRAKES ELECTRICAL AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2C3C3 PLURIEL XSARA XSARA PICASSO BERLINGO (1)
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
(1) NOTE : The BERLINGO familiale appears only in :
The correspondance tables for petrol and diesel engines.
The general chapter.
For all the other chapters, see the Mechanics’ Handbook for UTILITY vehicles.

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38
GENERAL
LUBRICANTS TOTAL recommended oils
Evolutions (year 2004).
CITROËN C2, C3 PLURIEL, DISPATCH and DV6 engines.
Only petrol versions are available.
Normal maintenance interval:
30 000 km (20 000 miles).
Severe maintenance interval:20 000 km (12 000 miles).
ESSENTIAL:For all vehicles with a 30 000 km (20 000 miles)main
tenance interval, use exclusively
TOTAL ACTIVA/QUARTZ 7000or
9000or any other oils offering identical specifications to these.
These oils offer specifications that are superior to those defined bynorms
ACEA A3 OR API SJ/CF.
Failing this, it is essential to adhere to the maintenance programmes
covering severe operating conditions.
Use of oil grade 10W 40.
It is possible to use semisynthandic oil 7000 10W40on PETROL and
DIESEL
vehicles.
WARNING:To avoid problems with starting from cold, use this oil as
allowed by the climatic conditions in the corntry concerned
(see table).
For more dandails see the oil usage table.
New commercial designation for energy economy oil.
The oil TOTAL ACTIVA/QUARTZ 9000 5W30becomes
TOTAL ACTIVA FUTUR 9000(for France),
QUARTZ FUTURE 9000 5W30(outside France).
The usage exclusions for this oil are the same as before:
XSARA VTS 2.0i 16V(XU10J4RS)
RELAY 2.8 TDi ;2.8 HDi(SOFIM engine)
HDi FAPvehicles
C3 1.6i 16V(DV4TED4)
C8 2.2i (EW12J4)

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GENERAL
ALL TYPES
LUBRICANTS TOTAL recommended oils
S.A.E. Norms Table for selection of engine oil gradeSelection of engine oil grades recommended for climatic conditions in corntries of distribution.Evolution of the norms as at 01/01/2003
ACEA 2003 norms
The meaning of the first landter has not changed, it still corresponds
to the type of engine:
A:petrol and dual fuel petrol / LPG engines.B: dieselengines.
The figure following the first landter corresponds to the type of oil:
3:high performance oils.4:oils specifically for direct injection diesel engines.5:very high performance oils permitting lower fuel consumption.Example:
ACEA A3:high performance oils specifically for petrol and dual fuel
petrol / LPG engines.
ACEA A/B:blended oils giving very high performance for all engines,
also permitting bandter fuel economy, specifically for direct injection dieselengines
NOTE:From 01/01/2003there is no longer any reference to the year
of creation of the norm (example:ACEA A3/B3 98becomes ACEAA3/B3).
API norms
The meaning of the first landter has not changed, it still corresponds to
the type of engine:
S: petrol and dual fuel petrol / LPGengines.C: dieselengines.
The second landter corresponds to the degree of evolution of the oil
(ascending order).
Example:Norm SLis more severe than norm SJ, corresponding to a
higher level of performance.

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GENERAL
LUBRICANTS TOTAL recommended oils
ALL TYPES
TOTAL ACTIVA QUARTZ
Semisynthetic 7000
Synthetic 9000
0W40
cold
contries5W30 5W40 10W4015W50
hot
countries Engine types
XU10 J4RS (Xsara VTS 2.0i 16V) X
XX EW 12 J4 (C8 2.2i 16V)
Other petrol engines
HDi engines with FAP (*)Other HDi engines
SOFIM 2.8 TDi and 2.8 HDi (RELAY)DV4 TED4 (C3 1.4 16V HDi)
Indirect injection diesel engines
Petrol engines
Diesel enginesOil usage table
X
X
XXXX
XXX
XXX
XX
XXX
XXX
XXX
XXX
(*) = Particle filter
X

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ENGINE
Tools
ALL TYPESBELT TENSION/SEEM UNITS CORRESPONDENCE TABLE
!4099T (C.TRONIC.105)4122T (C.TRONIC.105.5) !!!

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
ALL TYPES
Engines: All Types Petrol and Diesel
Tools.
Belt tension measuring instrument : 4122 T.(C.TRONIC 105.5)
WARNING:If using tool 4099T (C.TRONIC 105), refer to the correspondence table on page 96.
Essential.
Bef
ore refitting the auxiliary equipment drive belt,check that:
1 / The roller(s) rotate freely (no play or stiffness).
2 / The belt is correctly engaged in the grooves of the various pulleys.

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227
CHECKING THE OIL PRESSURE
To be read with the Petrol and Diesel correspondence tables
Plaque engine XFX KFV NFU 8HX
Temperature (°C) 90°C
Pressure (Bars) 3 4 1,3 3,5
Rpm 2000 4000 1000 4000
Tools (Kit 4103T)
2279T.Bis X X X X
4103T.B X X X X
7001T X X X1503.JX
C3 C3 Pluriel
Plaque engineHFXKFVKFUNFU8HX8HW8HV 8HY
Temperature (°C) 90°C
Pressure (Bars) 3 4 1,3 3,5
Rpm 2000 4000 1000 4000
Tools (Kit 4103T)
2279T.Bis X X X X X X X X
4103T.B X X X X X X X X
7001T X X X X
1503.JXX XX
NOTE:The oil pressure
should be checked with the
engine hot, after the oil level
has been checked.
C2 C3 C3 PLURIEL

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ENGINECHECKING THE OIL PRESSURE
To be read with the Petrol and Diesel correspondence tables
XSARA
Plaque engine KFW NFU RFN RFS 8HZ WJY RHY RHZ
Temperature (°C) 90°C 80°C 90°C
Pressure (Bars) 3 4 1,5 5,1 2 5,5 1,3 3,5 1,8 4,5 2 4
Rpm 2000 4000 1000 4000 1000 4000 1000 4000 1000 4000 1000 4000
Tools (Kit 4103T)
2279T.BisXXXXXX XX
4103T.B X X X X X X X X
7001T X
4202T X X X
5709T.B2 X
1503JX
4156TX
7017T.X23X
NOTE:
The oil pressure should be checked with the engine hot, after the oil level has been checked.
XSARA

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ENGINE
CHECKING THE OIL PRESSURE
To be read with the Petrol and Diesel correspondence tables
XSARA PICASSO
Plaque engine NFV 6FZ RFN 9HZ 9HY RHY
Temperature (°C) 90°C 80°C 90°C
Pressure (Bars) 3 4 3,3 6,3 1,5 5 1,3 3,5 2 4
Rpm 2000 4000 1000 4000 1000 3000 1000 4000 1000 4000
Tools (Kit 4103T)
2279T.Bis X X X X X X
4103T.B X X X X X X
7001T X
4202T X X X
1503JXX
NOTE:
The oil pressure should be checked with the engine hot, after the oil level has been checked.
XSARA PICASSO

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INJECTION
SPECIFICATIONS OF THE DELPHI DIESEL INJECTION PUMP XSARA
Engine
typePump
Type
ReferenceStatic timing
Initial advance
Compression
Time
(cylinder N° 4)Dynamic
timing
checking
(at idle)Reference
InjectorInjector
holder
+ injectorCode
colourInjector
needle lift
pressure
(Bar)Adjustments (rpm) Max. speed
Fast
idlingAntistall
IdlingUnladen
rpmLaden
rpm
WJYDWLP 12
R 8448 B/*RDNO
SDC
6903LDCR
0260
IAA135,5
±5950
±25875
±25875
±255350
± 125
Engine
TDC
Pegging hole.
Value «X»
engraved on
the pump.
(*) = See table page: 251.1500
+ 3
mm
shim