kfv Citroen BERLINGO 2004 1.G Workshop Manual

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GENERAL
Emission standardL4 IFL5 L4 IFL5
Type codeJM HFXBJM HFXC/IF (*) JM KFVB/P JM KFVC/PIF (**) JM KFVC/IF (*) JM NFUC/PIF (*)
Engine typeHFX KFV NFU
Cubic capacity (cc)1124 1360 1585
Fiscal rating (hp)45 6
Gearbox typeMA/5SMA/5NMA/5LMA/5SMA/5L
20 CF 20 (m)
(4)20 CF 21 (mp) (3)20 CF 25 20 CF 16 20 CN 48 20 CN 50
Gearbox ident. plateRPO 9688 9784 RPO 9688 9784(1)(m) (4) (2)(m) (4)(mp) (3)(mp) (3)
20 CP 20 RPO 991920 CP 21 RPO 9786(5) (6) (7) (8)
C2 IDENTIFICATION OF VEHICLES
1.1i1.4i 1.6i 16V
Pack Pack ambiance Pack ambiance VTR Exclusive VTR
(1) =Europe. (*) = IF.(3)mp = Piloted manual gearbox(2) =DAIC. (**) = PIF.(4)m = Manual gearbox
(5) =20 CF 25 RPO 9919 978420 CP 24 RPO 9919
(6) =20 CF 16 RPO 9688 978420 CP 16 RPO 9919
(7) =20 CN 48 RPO 9688 978420 CP 64 RPO 9786
(8) =20 CN 50 RPO 9688 978420 CP 66 RPO 9786

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GENERALEmission standardL4/INF L4 IFL5 L4/INF L4 IFL5
Type codeFC FC FN FC FN FC FN FC FC FNKFVB/DKFVBKFVBKFVC/IFKFVC/IF KFVE/D KFVE KFVE KFVF/IF KFVF/IF
Engine typeKFV
Cubic capacity (cc)1360
Fiscal rating (hp)5
Gearbox typeMA/5L MA/5N AL4
Gearbox ident. plate20 CP 15 (m) (1)(*)20 TP 75
IDENTIFICATION OF VEHICLES
PETROL
1.4i
Pack Pack ambiance Pack clim Exclusive
C3
AUTO.
(1)m = Manual gearbox
(*)
EXPORT =20 CP 16 (m) (1).

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GENERAL
Emission standardL4 IF/L5 IF/L5
Type codeHB KFVBHB KFVC/IFHB NFUC/IFHB 8HXB
Engine typeKFV NFU 8HX
Cubic capacity (cc)136015871398
Fiscal rating (hp)564
Gearbox typeMA/5NMA/5S MA/50
Gearbox ident. plate20 CP 60 (m) (1)20 CP 63 (mp) (2)20 CP 71 (m) (1)
C3 PLURIEL IDENTIFICATION OF VEHICLES
Petrol
1.4i
1.6i 16V
SensoDrive
(1) m = Manual gearbox(2) mp = Piloted manual gearbox
1.4 HDiDiesel

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C2
CAP ACITIES (in litres)
GENERAL
HFX KFV NFU 8HX RPO 9884 8HX RPO 9885
3 3,25 3,75
1,51,81,5
2
2
±0,15
0,7 Litre version with front calipers Ø 48 / rear drums
0,8 Litre version with front calipers Ø 54 / rear discs
75,6
40 45
Diesel
P etrolC2
1.1i 1.4i 1.6i 16V 1.4 HDi
ESSENTIAL: Systematically check the oil level using the oil dipstick.
Engine type
Drain by gravity: engine
with filter change
Bandween min. and max.
MA5 5speed gearbox
MA5 piloted 5speed gearbox
Braking circuit
Cooling system
Fuel tank capacity

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GENERALEngine type
Drain b
y gravity: enginewith filter changeBandween min. and max.
Drain by suction: enginewith filter changeBandween min. and max.5speed gearboxAutomatic gearboxAfter oil change
Braking circuit
Cooling system
Fuel tank capacity
RPO 9884 RPO 9885 RPO 9884 RPO 9885
HFXKFV KFU NFU 8HX 8HW 8HX 8HW 8HV 8HY 8HV 8HY
33,753,253,75
1,5 1,2 1,5 1,8 1,5 1,8 1,5
3,1 3,1
1,5 1
221,9
0,7 Litreversion with front calipers Ø 48 / rear drums
0,8 Litreversion with front calipers Ø 54 / rear discs
7 7 5,7 5,6
45
C3 CAPACITIES (in litres)
Diesel
P etrolC3
1.1i
1.4i
1.4i
16V1.4 HDI 16V
ESSENTIAL:systematically check the oil level using the oil dipstick.
(1)= The gearbox is lubricated for life. (For yorr information, the TOTAL capacity is 5,85 litres, after draining:3 litres).
AUTO.
1.4 HDi1.6i
16V
(1)

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GENERAL
1.4i 1.6i 16V 1.4 HDi
Engine type KFV NFU 8HX
Drain b
y gravity: engine with filter change 3 3,25 3,75
Bandween min. and max. 1,5 1,5 1,55speed gearbox2
Braking circuit0,7 Litre
version with front calipers Ø 48 / rear drums
0,8 Litre
version with front calipers Ø 54 / rear discs
Cooling system 7 5,7
Fuel tank capacity45
ESSENTIAL: systematicall
y check the oil level using the oil dipstick.
(1)= The gearbox is lubricated for life.(For yorr information, the TOTAL capacity is 5,85 litres, after draining : 3 litres)
CAPACITIES (in litres)
PetrolC3 Pluriel
Diesel
C3 PLURIEL

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ENGINE
ENGINE SPECIFICATIONS
Engines: HFX KFV KFW KFU
Petrol
All types
1.1i
1.4i1.4i 16V
Vehicle
Emission standardEngine typeCubic capacity (cc)
Bore / StrokeCompression ratio
Power ISO or EEC KW rpm
Power DIN (HP rpm)
Torque ISO or EEC
(m.daN rpm)C2/C3BERLINGO IIC2/C3/C3 Pluriel Xsara II/Berlingo II C3
L4/IFL5 L4/W4 L4/IFL5/INF K’/L4/W4/IFL5 IFL5/L4
HFXKFVKFWKFU
1124 1360
72/69 75/77
10,5/1 11/1
44550044,15500545400555500655250
615500605500 755400 755500 905250
943400 943300 123400 122800 13,33250
943500

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
A = KFV
B = NFU
RH engine support
(1) : 6 ± 0,4
(2) : 6 ± 0,6
(3) : 4,5 ± 0,4
Torque reaction rod
(4):6 ±0,6
(5):6 ± 0,6
(6):8,5 ±0,2
(7):6 ±0,6
LH engine support on gearbox
(8) : 3 ± 0,3
(9) : 6 ± 0,6
(10) : 5,5 ± 0,5
B1BP2Y3P
C2
Engines: HFX KFV NFU

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ENGINESPECIAL FEATURES TIGHTENING TORQUES (m.daN )
EnginesHFX KFV NFU
Crankshaft
Accessories drive pulley2,5 ± 0,2
Pinion fixing on crankshaft
Tightening4 ± 0,4
Angular tightening45° ± 4°
Cylinder block
Sump0,8 ± 0,2
Timing belt tensioner roller2,1 ± 0,2
Accessories belt guide roller2,5 ± 0,2
Alternator support2,5 ±0,2
Alternator TU1JPTU3JP
Pretightening
1 ±
Tightening3,7 ± 0,3
Alternator TU5JP4
Pretightening
1 ±
Tightening4 ±,04
Aircon compressor support 2,2 ± 0,2
Aircon compressor2,3 ± 0,2
C2

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ENGINE
SPECIAL FEATURES TIGHTENING TORQUES (m.daN )
EnginesHFX KFV NFU
Cylinder head
Coolant outlet housing
in plastic
0,8 ± 0,2
in aluminium0,8 ± 0,2
Camshaft bearing caps (TU1JPTU3JP)
Tightening
2 ±0,2
Angular tightening44 °± 4°
Camshaft bearing caps (TU5JP4)
Tightening
2 ± 0,2
Angular tightening50°±5°
Inlet manifold0,8 ± 0,2
Exhaust manifold1,8 ±0,4
Valve rockers adjusting screw1,75 ± 0,25
Sparking plugs3
Camshaft pulley screw (TU1JPTU3JP)3,7 ± 0,2
Camshaft pulley screw (TU5JP4)4,5 ± 0,5
C2