Diesel Citroen BERLINGO 2005 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 33
GENERAL
SOUTH-EAST ASIA
Philippines
Singapore
Taiwan
Thailand
Vietnam
LUBRICANTS - TOTAL recommended oils
7000 15W50
7000 10W40
7000 15W50
7000 15W50
ENGINE OILS
TOTAL QUARTZ
Blended oils for all enginesOils specifically for petrol and
dual-fuel petrol / LPG enginesOils specifically for diesel
engines TOTAL QUARTZ DIESEL
9000 5W40
7000 10W40
(*) Blended oils for all engines, giving fuel economy.
Angl.-t2-page001-39-2005 9/01/06 10:07 Page 33

Downloaded from www.Manualslib.com manuals search engine 34
GENERAL
MIDDLE EAST
7000 15W50
7000 10W40
7000 15W50
7000 15W50 Saudi Arabia - Bahrain
Dubai
United Arab Emirates
Iran
Israel - Jordan - Kuwait - Lebanon
Oman - Qatar - Syria - Yemen
LUBRICANTS - TOTAL recommended oils
ENGINE OILS
TOTAL QUARTZ
Blended oils for all enginesOils specifically for petrol and
dual-fuel petrol / LPG enginesOils specifically for diesel
engines TOTAL QUARTZ DIESEL
9000 5W40
7000 10W40
Angl.-t2-page001-39-2005 9/01/06 10:07 Page 34

Downloaded from www.Manualslib.com manuals search engine 39
GENERAL
ENGINE OIL CONSUMPTION
I -Oil consumption depends on:
- the engine type.
- how run-in or worn it is.
- the type of oil used.
- the driving conditions.
II - An engine can be considered RUN-INafter:
- 3,000 miles
(5,000 km)for a PETROLengine.
- 6,000 miles (10,000 km)for a DIESELengine.
III - MAXIMUM PERMISSIBLEoil consumption for a RUN-IN engine:
- 0.5 litres per 600 miles
(1,000 km)for a PETROLengine.
- 1 litre per 600 miles (1,000 km)for a DIESELengine.
DO NOT INTERVENE BELOW THESE VALUES.
IV - OIL LEVEL:The level should NEVERbe above the MAX.mark on the dipstick after changing or topping up the oil:
- This excess oil will be used up rapidly.
- It will reduce the engine output and adversely affect the operation of the air circuits and gas recycling.
Angl.-t2-page001-39-2005 9/01/06 10:07 Page 39

Downloaded from www.Manualslib.com manuals search engine 41
ENGINE
ENGINE SPECIFICATIONS
Diesel engines
Engine type
Cubic capacity (cc)
Bore/stroke
Compression ratio
Power ISO or EEC (KW - rpm)
Torque ISO or EEC (m.daN - rpm)DV4TD DV6TED4DV6 DW10AT DW10
ATED4DW8B DW10TD
ED BTED4
8HX 8HZ 9HY 9HZ 9HX WJY RHY RHZ RHR
1398 1560 1868 1997
73,7/82 75/88,3 82,2/88 85/88
17,9/1 18/1 23/1 17,6/1 18/1
50-4000 80-4000 66,2-4000 51-4600 66-4000 80-4000 100-4000
15-1750 16-2000 24-1750 21,5-1750 12,5-2500 20,5-1900 25-1750 32-2000All Types
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 41

Downloaded from www.Manualslib.com manuals search engine 98
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines8HX - 8HZ
Diesel injection circuit
Spherical-base screws for diesel injection fixing fork 0,3 ± 0,1
Fuel high pressure common injection rail on engine block 2 ± 0,2
Unions on fuel high pressure common injection rail
Pre-tightening1,7± 0,2
Tightening2,25 ± 0,2
Diesel injection pump on support
Union on diesel injection pump2,25 ± 0,2
Diesel injection pump pulley5 ± 0,5
Union on diesel high pressure pump 2,25 ± 0,2
Cooling circuit
Coolant pump
Pre-tightening0,3 ± 0,06
Tightening1 ± 0,1
Coolant outlet housing
Pre-tightening0,3 ± 0,06
Tightening0,7 ± 0,08
XSARA
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 98

Downloaded from www.Manualslib.com manuals search engine 108
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
Union on injector
39Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Injector fixing flange but
40Pre-tightening0,5 ± 0,5
Angular tightening65°±5°
41 Diesel injection pump on support 2,2 ± 0,3
42 Diesel injection pump pulley 5 ± 0,5
43 Diesel fuel high pressure pump front support 2 ± 0,5
Engine: 9HX
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 108

Downloaded from www.Manualslib.com manuals search engine 109
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
44 Diesel fuel high pressure pump rear support 2 ± 0,5
Union on diesel fuel high pressure pump
45Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
46 Fuel high pressure common injection rail on engine block 2,2 ± 0,3
Unions on fuel high pressure common injection rail
47Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
48 Fuel filter support 0,7 ± 0,1
Engine: 9HX
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 109

Downloaded from www.Manualslib.com manuals search engine 120
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
Union on injector
39Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
Injector fixing flange but
40Pre-tightening0,5 ± 0,5
Angular tightening65°±5°
41 Diesel injection pump on support 2,2 ± 0,3
42 Diesel injection pump pulley 5 ± 0,5
43 Diesel fuel high pressure pump front support 2 ± 0,5
Engines: 9HY - 9HZ
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 120

Downloaded from www.Manualslib.com manuals search engine 121
ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection circuit
44 Diesel fuel high pressure pump rear support 2 ± 0,5
Union on diesel fuel high pressure pump
45Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
46 Fuel high pressure common injection rail on engine block 2,2 ± 0,3
Unions on fuel high pressure common injection rail
47Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
48 Fuel filter support 0,7 ± 0,1
Engines: 9HY - 9HZ
B1HP22SD
C4
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 121

Downloaded from www.Manualslib.com manuals search engine 128
ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines9HZ - 9HY
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,1
Tightening0,9 ± 0,1
Oil/coolant heat exchanger1 ± 0,2
Turbocharger lubrication pipe3 ± 0,5
Diesel injection circuit
Injector fixing flange nut
Pre-tightening4 ± 0,1
Angular tightening65°±5°
Fuel high pressure common injection rail on engine block 2,2 ± 0,2
Union on fuel high pressure common injection rail
Pre-tightening1,7 ± 0,2
Tightening2,2 ± 0,2
Diesel injection pump on support2,2 ± 0,2
Union on injector diesel
Pre-tightening2 ± 0,5
Tightening2,5 ± 0,3
XSARA PICASSO
Angl.-t2-page040-134-2005 9/01/06 10:11 Page 128