DRIVE BELT wjy Citroen BERLINGO 2005 1.G Workshop Manual

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws7 ± 0,7
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening55°±5°
Accessories drive pulley1 ± 0,1
Cylinder block
Piston spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,1 ± 0,2
Cylinder head
Camshaft bearing covers2 ± 0,2
Exhaust manifold3 ± 0,3
Valve cover0,5
Camshaft / hub4,3 ± 0,4
Camshaft pinion / hub2,3 ± 0,2 Engine: WJY
XSARA
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
DV
TD
410
B BTED4
Engine type
C4
XSARA
XSARA PICASSO
See pages:
8HX 8HZ 9HY 9HZ 9HY 9HZ 9HX WJY RHY RHZ RHR
XX X X
XX XXX
XX X
165 to 166 167 to 168 169 167 to 168 170 to 175 176 to 179 180DW
6
TD 8ATED4TED4ATED
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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering
Tool.
[1]Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] on the belt at "d".
Tighten the screw (1)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA
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ENGINE
XSARAAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering, with air conditioning
Tool.
[1] Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (1).
Tighten the screw (2)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] at "e".
Tighten the screw (2)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (1)to 2 m.daN.
Remove the tool [1].
B1BP1SGCB1BP1SFC
Engine: WJY
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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, without air conditioning
Tool.
[1] Belt tension measuring instrument: 4122-T
Removal.
WARNING: If the belt is to be reused, measure the tension before removal.
Loosen:
- the screw (1).
- the nut (2).
NOTE:The tensioner arm (3)must be against the alternator.
Remove the belt.
B1BP1SHD
Engine: WJY
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: WJY
Power-assisted steering, without air conditioning (continued)
XSARA
Refitting.
Refit the belt.
Place the tool [1]on belt at "f".
WARNING: Position tool [1] with the knob downwards.
Tighten the nut (2)to obtain a value of:
Reused belt:
- Keep the value taken at removal.
New belt:
- Tension should be 110 SEEMunits.
- Tighten the screw (1)to 9.5 m.daN.
- Check belt tension, using tool [1].
Tension should be 144 ± 3 SEEMunits.
- Remove the tool [1].
- Start the engine and run it for 10 seconds.
- Stop the engine.
- Place the tool [1]on the belt at "f".
- Tension should be 130 ± 4 SEEMunits.
- Remove the tool [1].
B1BP1SJD
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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, with air conditioning
Tools.
[1] Dynamic tensioner peg: (-) 0188 H
[2] Belt tension measuring instrument: 4122-T
Removal.
Peg the dynamic tensioner (1) at "a", using tool [1].
Loosen the screw (2)of the roller (3).
Turn the roller (3)backwards.
Remove the belt.
NOTE:If it can not be pegged at "a":
- Loosen the screw (2)of the roller (3).
- Using a 7 mmsquare drive, turn the roller (3)at "b".
- Peg the tensioner (1) at "a", using tool [1].
NOTE: If the belt is broken:
- Support the engine using a jack
(insert a wooden block between the housing and the jack).
- Remove the right engine support.
- Using a square drive at (b)turn the tool (3)in the direction of the arrow "a", so that it can be
pegged at "a"using the tool [1].
B1BP1SKC
Engine: WJY
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Power-assisted steering, with air conditioning (continued)
Refitting.
Refit the belt.
Using a 7 mmsquare drive at "b", turn the roller (3), until the tool [1] located at "a"becomes
free.
Tighten the screw (2).
Remove the tool [1].
B1BP1SLC
Engine: WJY
XSARA
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ENGINECHECKING AND SETTING THE VALVE TIMING
Engine: WJY
B1BP2FTC
Setting the timing.
Removing.
Disconnect the battery.
Remove the front RH lower splash-shield, using tool [1].
Remove the accessories drive belt
(see corresponding operation).Uncouple and plug the diesel fuel delivery and return hoses.
Support the engine, using a workshop hoist.
Remove the RH engine support.
Engage 5th gearto permit rotation of the engine.
Remove the upper cover (1).
Remove the intermediate cover (2).
Remove the lower cover (3).
WARNING: Refit the screw (4) equipped with a washer
(5 mm thick).
Rotate the front RH wheel to drive the engine in its normal direction of
rotation.
Bring the camshaft drive and injection pump pinions to their setting
points.
Position the peg [2]
(from underneath the vehicle).
Continue turning the engine until the peg [2]engages in the flywheel.
B1BP30BC
XSARA
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