engine Citroen BERLINGO DAG 2009 2.G Owner's Guide
[x] Cancel search | Manufacturer: CITROEN, Model Year: 2009, Model line: BERLINGO DAG, Model: Citroen BERLINGO DAG 2009 2.GPages: 196, PDF Size: 6.66 MB
Page 116 of 196
126
Levels
Oil change
It is imperative that this is carried out at
t h e i n t e r v a l s s p e c i fi e d a n d t h e v i s c o s i t y
g r a d e o f t h e o i l s e l e c t e d m u s t f u l fi l t h e
requirements in accordance with the
manufacturer's servicing schedule.
Consult the instructions at a CITROËN
dealer.
R e m o v e t h e d i p s t i c k b e f o r e fi l l i n g .
C h e c k t h e l e v e l a f t e r fi l l i n g ( n e v e r
e x c e e d t h e m a x m a r k ) .
S c r e w t h e c a p b a c k o n t o t h e s u m p
before closing the bonnet. Changing the brake fluid
T h e b r a k e fl u i d m u s t b e c h a n g e d a t
the intervals stated, according to the
manufacturer's servicing schedule.
U s e fl u i d s r e c o m m e n d e d b y t h e
m a n u f a c t u r e r , w h i c h f u l fi l D O T 4
standards.
The level must be between the MIN
a n d M A X m a r k s o n t h e r e s e r v o i r .
I f fl u i d h a s t o b e a d d e d f r e q u e n t l y ,
this indicates a failure which must be
c h e c k e d b y a C I T R O Ë N d e a l e r a s
soon as possible.
Warning lights
I f y o u h a v e t o r e m o v e / r e fi t t h e
engine style cover, handle it with
c a r e t o a v o i d d a m a g i n g t h e fi x i n g
clips.
Oil level
C h e c k t h e l e v e l r e g u l a r l y a n d t o p u p
between changes. The maximum
consumption is 0.5 litre per 600 miles
( 1 0 0 0 k m ) .
C h e c k t h e l e v e l w i t h t h e v e h i c l e l e v e l ,
e n g i n e c o l d , u s i n g t h e d i p s t i c k .
Dipstick
T h e r e a r e t w o m a r k s o n
t h e d i p s t i c k :
A = maximum
I f y o u fi l l p a s t t h i s m a r k ,
consult a CITROËN
dealer.
B = minimum
Never allow the level to
f a l l b e l o w t h i s m a r k .
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil
is prohibited. Viscosity selection
In all cases, the oil selected must meet
the manufacturer's requirements.
These regular maintenance
o p e r a t i o n s w i l l k e e p y o u r v e h i c l e
in good running order. Consult the
instructions at a CITROËN dealer or in
t h e s e r v i c i n g b o o k l e t e n c l o s e d i n t h e
h a n d b o o k p a c k .
C h e c k i n g b y m e a n s o f t h e
warning lights on the instrument
panel is described in chapter 2,
refer to the "Instruments and
controls" section.
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127
CHECKS
6
Levels
Cooling system
O n l y u s e t h e fl u i d r e c o m m e n d e d b y t h e
manufacturer.
O t h e r w i s e , y o u r i s k s e r i o u s l y d a m a g i n g
your engine.
When the engine is warm, the
temperature of the coolant is controlled
by the engine fan. As this fan can
o p e r a t e w i t h t h e i g n i t i o n k e y r e m o v e d
and because the cooling system is
pressurised, wait for at least one hour
after the engine has stopped before
c a r r y i n g o u t a n y w o r k .
S l a c k e n t h e c a p b y 1 / 4 o f a t u r n t o
release the pressure to prevent any
r i s k o f s c a l d i n g . W h e n t h e p r e s s u r e
has dropped, remove the cap and top
up the level with coolant.
I f fl u i d h a s t o b e a d d e d f r e q u e n t l y ,
this indicates a failure which must be
c h e c k e d b y a C I T R O Ë N d e a l e r a s
soon as possible. Power steering fluid level
T h e v e h i c l e m u s t b e p a r k e d o n l e v e l
ground with the engine cold. Unscrew
the cap integrated with the gauge and
c h e c k t h e l e v e l w h i c h m u s t b e b e t w e e n
t h e M I N a n d M A X m a r k s .
I n o r d e r t o r e g e n e r a t e t h e fi l t e r , y o u
are advised to drive at a speed higher
t h a n 4 0 m p h ( 6 0 k m / h ) f o r a t l e a s t fi v e
minutes as soon as possible, when
t r a f fi c c o n d i t i o n s p e r m i t ( u n t i l t h e
message disappears and the service
w a r n i n g l i g h t i s s w i t c h e d o f f ) .
During regeneration of the particle
e m i s s i o n fi l t e r , r e l a y n o i s e m a y b e
heard under the fascia.
If the message is still displayed and if
the service warning light remains on,
consult a CITROËN dealer.
Topping up
The level must be between the MIN
a n d M A X m a r k s o n t h e e x p a n s i o n
b o t t l e . I f m o r e t h a n 1 l i t r e o f fl u i d i s
required to top up the level, have the
s y s t e m c h e c k e d b y a C I T R O Ë N d e a l e r . Windscreen wash and headlamp
wash level
For best quality cleaning and for your
safety, we would advise that you use
products of the CITROËN range.
For optimum cleaning and to avoid
f r e e z i n g , t h i s fl u i d m u s t n o t b e t o p p e d
up or replaced with water.
Capacity of the screenwash reservoir:
approximately 4.5 litres.
I f y o u r v e h i c l e i s fi t t e d w i t h h e a d l a m p
washers, the capacity of the reservoir
is 7.5 litres.
Diesel additive level
(Diesel with particle
emission filter)
The minimum level of this
additive is indicated by lighting of the
service warning light, accompanied by
an audible signal and a message on
the display.
When this occurs with the engine
running it is due to the start of
s a t u r a t i o n o f t h e p a r t i c l e e m i s s i o n fi l t e r
( e x c e p t i o n a l l y p r o l o n g e d u r b a n t y p e
driving conditions: low speed, long
t r a f fi c j a m s , . . . ) . Topping up
It is imperative that this additive is
topped up by a CITROËN dealer
without delay.
Used oil
Avoid prolonged contact of used oil
w i t h t h e s k i n .
B r a k e fl u i d i s h a r m f u l t o h e a l t h a n d
very corrosive.
D o n o t d i s p o s e o f u s e d o i l , b r a k e fl u i d
or coolant into drains or into the ground
but into the containers dedicated to this
use at CITROËN dealer.
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129
CHECKS
6
Checks
T o c h e c k t h e m a i n l e v e l s
and certain components,
in accordance with the
manufacturer's servicing schedule,
refer to the pages of the servicing
b o o k l e t w h i c h c o r r e s p o n d t o y o u r
vehicle's engine.
Bleeding the water contained in
the diesel filter
Manual gearbox
H a v e t h e l e v e l c h e c k e d i n a c c o r d a n c e w i t h
the manufacturer's servicing schedule.
Only use products recommended
by CITROËN or products
of equivalent quality and
characteristics.
In order to optimise the operation
o f u n i t s a s i m p o r t a n t a s t h e b r a k i n g
circuit, CITROËN selects and offers
s p e c i fi c p r o d u c t s .
In order to avoid damaging the
electrical units, high pressure washing
to clean the engine compartment is
strictly prohibited.
If this warning light comes
o n , b l e e d t h e fi l t e r . O t h e r w i s e
bleed regularly each time the
engine is drained.
To evacuate the water,
unscrew the bleed screw located on
t h e fi l t e r .
Operate until all of the water in the
transparent pipe has been drained out
then tighten the bleed screw.
HDi engines use advanced technology.
A l l w o r k r e q u i r e s a s p e c i a l q u a l i fi c a t i o n
which is guaranteed by a CITROËN
dealer.
According to country.
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130
Fuel
FILLING WITH FUEL
Low fuel level T h e f u e l t a n k m u s t b e fi l l e d
with the
engine off .
- O p e n t h e f u e l fi l l e r fl a p .
- I n s e r t t h e k e y , t h e n t u r n i t a q u a r t e r turn.
- R e m o v e t h e c a p a n d h o o k i t o n t o the clip located on the inside of the
fl a p .
A l a b e l a f fi x e d t o t h e i n s i d e o f t h e fl a p
reminds you of the type of fuel to be
used.
W h e n fi l l i n g t h e f u e l t a n k , d o n o t
c o n t i n u e a f t e r t h e 3 r d c u t - o f f o f t h e
nozzle. This could cause malfunctions.
T h e c a p a c i t y o f t h e f u e l t a n k i s
approximately 60 litres.
- A f t e r fi l l i n g t h e f u e l t a n k , l o c k t h e c a p a n d c l o s e t h e fl a p .
FUEL CIRCUIT DISARMED
In a serious collision, a mechanism
automatically prevents fuel from
reaching the engine.
T h e fl a s h i n g o f t h i s w a r n i n g
light is accompanied by a
message on the display.
C h e c k t h a t t h e r e i s n o o d o u r o r
l e a k a g e o f f u e l o u t s i d e t h e v e h i c l e a n d
r e - e s t a b l i s h t h e f u e l s u p p l y :
- s w i t c h o f f t h e i g n i t i o n ( S T O P p o s i t i o n ) .
- r e m o v e t h e k e y .
- p u t t h e k e y b a c k i n t h e i g n i t i o n .
- s w i t c h o n t h e i g n i t i o n a n d s t a r t .
DIESEL REPRIMING PUMP
If you should run out of fuel, it is
n e c e s s a r y t o r e - p r i m e t h e c i r c u i t :
- fi l l t h e f u e l t a n k w i t h a t l e a s t fi v e litres of diesel,
- s q u e e z e a n d r e l e a s e t h e m a n u a l r e - p r i m i n g p u m p , u n d e r t h e b o n n e t
under the protective cover,
- o p e r a t e t h e s t a r t e r u n t i l t h e e n g i n e starts.
Refer to the "Under the bonnet"
section of chapter 6.
W h e n fi l l i n g w i t h f u e l , a m e c h a n i c a l
s y s t e m p r e v e n t s o p e n i n g o f t h e l e f t -
h a n d s i d e d o o r . W h e n t h e f u e l fi l l e r fl a p
is open, ensure that no one tries to
slide this door.
O n c e t h e fl a p h a s b e e n c l o s e d , t h e
s l i d i n g s i d e d o o r m a y j a m , p u s h t h e
door to close it then open it.
W h e n t h e m i n i m u m f u e l t a n k
level is reached, this warning
light comes on.
You then have
approximately 8 litres of
fuel remaining. Fill up without delay to
avoid running out of fuel.
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Battery
TROUBLESHOOTING
7
BATTERY
Before disconnecting the battery, you
must wait for 2 minutes after switching
off the ignition.
Never disconnect a terminal when the
engine is running.
N e v e r c h a r g e a b a t t e r y w i t h o u t fi r s t
disconnecting the terminals.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight
d i f fi c u l t i e s a r e e x p e r i e n c e d a f t e r t h i s ,
p l e a s e c o n t a c t a C I T R O Ë N d e a l e r .
After changing bulbs, wait
a p p r o x i m a t e l y 3 m i n u t e s b e f o r e
reconnecting the battery. It is advisable to disconnect the
battery if the vehicle is not to be used
f o r a p e r i o d o f m o r e t h a n o n e m o n t h .
To charge the battery using a
battery charger
- Disconnect the battery,
- Follow the instructions for use
given by the battery charger
manufacturer,
- R e c o n n e c t s t a r t i n g w i t h t h e negative (-) terminal,
- C h e c k t h a t t h e t e r m i n a l s a n d connectors are clean. If they are
c o v e r e d w i t h s u l p h a t e ( w h i t e o r
g r e e n i s h d e p o s i t ) , d i s c o n n e c t t h e m
and clean them.
To start the vehicle from
another battery
- C o n n e c t t h e r e d c a b l e t o t h e p o s i t i v e ( + ) t e r m i n a l s o f t h e t w o
batteries,
- C o n n e c t o n e e n d o f t h e g r e e n o r b l a c k c a b l e t o t h e n e g a t i v e ( - )
terminal of the slave battery,
- C o n n e c t t h e o t h e r e n d o f t h e g r e e n o r b l a c k c a b l e t o a n e a r t h p o i n t o n
t h e b r o k e n d o w n v e h i c l e a s f a r a s
p o s s i b l e f r o m t h e b a t t e r y ,
- O p e r a t e t h e s t a r t e r , l e t t h e e n g i n e r u n ,
- Wait for the engine to return to idle, then disconnect the cables. A f t e r t h e e n g i n e h a s s t o p p e d , w i t h
t h e k e y i n t h e i g n i t i o n p o s i t i o n , c e r t a i n
f u n c t i o n s ( w i n d s c r e e n w i p e r , e l e c t r i c
windows, courtesy lights, audio
e q u i p m e n t , e t c . ) c a n o n l y b e u s e d f o r a
cumulative duration of thirty minutes, to
p r e v e n t d i s c h a r g i n g o f t h e b a t t e r y .
O n c e t h e t h i r t y m i n u t e s a r e o v e r , t h e
a c t i v e f u n c t i o n s a r e p u t o n s t a n d b y
a n d t h e b a t t e r y w a r n i n g l i g h t fl a s h e s
a c c o m p a n i e d b y a m e s s a g e o n t h e
d i s p l a y .
T o r e s u m e t h e u s e o f t h e s e f u n c t i o n s
immediately, start the engine and let it
run for a few minutes.
T h e t i m e a v a i l a b l e w i l l t h e n b e d o u b l e
the time for which the engine was left
running. However, this time will always
b e b e t w e e n fi v e a n d t h i r t y m i n u t e s .
A fl a t b a t t e r y w i l l p r e v e n t t h e e n g i n e
from starting.
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Changing a fuse
FUSES UNDER THE BONNET
A f t e r o p e n i n g t h e b o n n e t , u n c l i p a n d t i l t
t h e c o r r e s p o n d i n g b o x t o g a i n a c c e s s
to the fuses.
Fuses
F A m p e r e s
A
Allocation
1 2 0 Engine management
2 1 5 Horn
3 1 0 F r o n t a n d r e a r w a s h - w i p e p u m p
4 2 0 H e a d l a m p w a s h p u m p
5 1 5 E n g i n e c o m p o n e n t s
6 1 0 Steering wheel angle sensor, ESP
7 1 0 B r a k e s w i t c h , c l u t c h s w i t c h
8 2 5 Starter
9 1 0 H e a d l a m p b e a m m o t o r , p a r c m a n a g e m e n t u n i t
1 0 3 0 E n g i n e c o m p o n e n t s 11 4 0 S p a r e
12 3 0 W i p e r s
13 4 0 Built-in systems interface
14 3 0 P u m p
1 5 1 0 R i g h t - h a n d m a i n b e a m h e a d l a m p
16 1 0 L e f t - h a n d m a i n b e a m h e a d l a m p
17 1 5 R i g h t - h a n d d i p p e d h e a d l a m p
18 1 5 L e f t - h a n d d i p p e d h e a d l a m p
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Having your vehicle towed
Without lifting
(4 wheels on the road)
You should always use a towbar.
BEING TOWED
T h e t o w i n g e y e i s s t o r e d i n t h e t o o l k i t ,
located under the right-hand seat. From the front
- U n c l i p t h e c o v e r b y p r e s s i n g t h e
b o t t o m p a r t .
- Screw in the removable towing eye u n t i l i t l o c k s .
From the rear
- U n c l i p t h e c o v e r u s i n g a c o i n o r t h e fl a t p a r t o f t h e t o w i n g e y e ,
- Screw in the removable towing eye u n t i l i t l o c k s . When towing with the engine
s w i t c h e d o f f , t h e r e i s n o b r a k i n g o r
steering assistance.
Lifting (2 wheels on the road
only)
I t i s p r e f e r a b l e t o r a i s e t h e v e h i c l e
u s i n g p r o f e s s i o n a l l i f t i n g e q u i p m e n t . Vehicles fitted with a manual
gearbox (diesel version)
I n t h e c a s e o f v e h i c l e s fi t t e d w i t h a
m a n u a l g e a r b o x , t h e g e a r l e v e r m u s t
b e i n t h e n e u t r a l p o s i t i o n , f a i l u r e t o
o b s e r v e t h i s s p e c i a l c o n d i t i o n m a y
r e s u l t i n d a m a g e t o c e r t a i n b r a k i n g
c o m p o n e n t s a n d t h e a b s e n c e o f
b r a k i n g a s s i s t a n c e w h e n t h e e n g i n e i s
started again.
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Weights
Weights
Model codes
Number of
seats
Engine GTW GVW MOM
CVA
combi
Body type Engine code Gearbox
5 1.6 Petrol 90 2 925 2 025 1 472 50
7J NFR
C
1.6 Petrol 110 3 025 2 025 1 502 55
NFU
1.6 HDi 75 2 940 2 040 1 482 50 9H T
1.6 HDi 92 3 040 2 040 1 482 55 9H X
1.6 HDi 92 PEF 3 065 2 065 1 504 55 9HZ
1.6 HDi 110 PEF 3 065 2 065 1 504 55 9HV
7 1.6 Petrol 110 3 025 2 150 1 588 70
NFU
1.6 HDi 92 3 040 2 170 1 599 70 9H X
1.6 HDi 92 PEF 3 065 2 190 1 614 70 9HZ
1.6 HDi 110 PEF 3 065 2 190 1 614 70 9HV
General points
For further information, consult your
r e g i s t r a t i o n c e r t i fi c a t e .
In each country, it is imperative that
the towed loads authorised by local
l e g i s l a t i o n a r e c o m p l i e d w i t h . T o fi n d
out your vehicle's towing capacities
and its gross train weight, consult a
CITROËN dealer. The braked towed weight with load
transfer can be increased, on condition
that the equivalent of this load is
removed from the vehicle so that the
GTW is not exceeded. Warning: towing
using a lightly loaded towing vehicle
may have an adverse effect on its road
holding.
GTW: gross train weight
GVW: gross vehicle weight
MOM: kerb weight
CVA: vertical load on the towbar
The speed of a towing vehicle must
not exceed 60 mph (100 km/h) (comply
with the legislation in force in your
country). High exterior temperatures may result
in a reduction in the performance of the
vehicle in order to protect the engine;
when the exterior temperature is higher
than 37 °C, limit the towed weight.
The kerb weight is equal to the weight
without load + driver (75 kg) + fuel tank
fi l l e d t o 9 0 % .
The GTW and towed load values
indicated are valid up to a maximum
altitude of 1 000 metres; the towed
load mentioned must be reduced by
1 0 % f o r e a c h a d d i t i o n a l 1 0 0 0 m e t r e s .
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TECHNICAL DATA
8
Diesel - Petrol engines
ENGINES AND GEARBOX
Petrol Diesel
TVV NFR NFU 9HT 9HX 9HZ 9HV
Name 1.6 Petrol 1.6 Petrol 1.6 HDi 1.6 HDi 1.6 HDi PEF 1.6 HDi PEF
Power (hp) 90 110 75 92 92 110
EU standard maximum power (kW/DIN) 66 80 55 66 66 80
Engine speed (rpm) 6 000 5 800 3 500 4 000 4 000 4 000
Cubic capacity (cm 3
) 1 587 1 587 1 560 1 560 1 560 1 5 60
Gearbox - manual 5 5 5 5 5 5
Bore x stroke (mm) 78.5 x 82 78.5 x 82 75 x 88.3 75 x 88.3 75 x 88.3 75 x 88.3
EU standard max torque (Nm) 132 147 185 215 2 15 240
Max power engine speed (rpm) 2 500 4 000 1 750 1 750 1 750 1 750
Fuel Unleaded Diesel
P a r t i c l e e m i s s i o n fi l t e r - - - - Yes Yes
Catalytic converter Yes Yes Yes Yes Yes Yes
Page 146 of 196
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Diesel - Petrol engines
Petrol Diesel
TVV NFR NFU 9HT 9HX 9HZ 9HV
Name 1.6 Petrol 1.6 Petrol 1.6 HDi 1.6 HDi 1.6 HDi PEF 1.6 HDi PEF
Power(hp) 90 110 75 92 92 110
Urban mpg (l/100 km) 26.2 (10.8) 26.2 (10.8) 40.4 (7. 0) 40.4 (7.0) 41.5 (6.8) 41.5 (6.8)
Extra-urban mpg (l/100 km) 41.5 (6.8) 41.5 (6.8) 56.5 (5. 0) 56.5 (5.0) 57.6 (4.9) 57.6 (4.9)
Mixed mpg (l/100 km) 34.4 (8.2) 34.4 (8.2) 49.6 (5.7) 49.6 (5.7) 50.4 (5.6) 50.4 (5.6)
Emission of CO 2 by mass (g/km) 195 195 150 150 147 147
Consumption values correct at time of printing. These consumptio n values were established in accordance with Directive
8 0 / 1 2 6 8 / C E E . T h e y m a y v a r y d e p e n d i n g o n t h e s t y l e o f d r i v i n g , t r a f fi c c o n d i t i o n s , w e a t h e r c o n d i t i o n s , t h e l o a d i n
the vehicle, the maintenance of the vehicle and the use of the accessories.
FUEL CONSUMPTION