brake Citroen BERLINGO FIRST 2011 1.G User Guide

77 PRACTICAL INFORMATION
-
CHECKING THE LEVELS

Dipstick

Oil change
According to the information given in
the servicing booklet.

Note:
avoid used oil coming into
prolonged contact with the skin.
Empty the used oil into the contain-
ers intended for this purpose in the
CITROËN network.
Viscosity selection
In all cases, the oil selected must meet
the manufacturer's requirements.

Note:
the coolant does not need to
be changed.

For vehicles equipped with a parti-
cle fi lter, the engine fan may operate
after the ignition has been switched
off, even when the engine is cold.



There are two marks
on the dipstick:

A
= maximum
Never fi ll past this
mark.

B
= minimum

To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil
is prohibited.


Brake fluid level:

The brake fl uid must be changed according
to the manufacturer's servicing schedule.
Use fl uids recommended by the
manufacturer, which fulfi l DOT4 stan-
dards.

Note:
brake fl uid is harmful to health
and very corrosive. Avoid all contact
with the skin.


Cooling system

Use the fl uid recommended by the
manufacturer.
When the engine is warm, the tem-
perature of the coolant is controlled
by the engine fan. As this fan can op-
erate with the ignition key removed
and because the cooling system is
pressurised, wait for at least one hour
after the engine has stopped before
carrying out any work.
Slacken the cap by two turns to release
the pressure to prevent any risk of scald-
ing. When the pressure has dropped, re-
move the cap and top up the level.

Used oil

Do not dispose of used oil, brake fl uid or
coolant into drains or onto the ground.


Power steering reservoir



)
Open the reservoir, with the en-
gine at ambient temperature. The
level should always be above the
MIN. mark and close to the MAX.
mark.



Windscreen and headlamp
wash level
For best quality cleaning and for
your safety, we would advise that
you use products recommended by
CITROËN.
For optimum cleaning and to prevent
freezing, this fl uid must not be topped
up or replaced with water.


Oil level



)
Check the level regularly and top up
between changes. The maximum
consumption is 0.5 l per 600 miles
(1 000 km).

Check the level with the vehicle level,
engine cold, using the oil level gauge
on the instrument panel or the dipstick.

PRACTICAL INFORMATION
78 -
CHECKS
Oil filter

Change the fi lter regularly, in accord-
ance with the servicing schedule.
Only use products recom-
mended by CITROËN or
products of equivalent quality
and specifi cations.
To ensure best performance from
components as important as the
power steering and the braking sys-
tem, CITROËN selects and offers
quite specifi c products.
To prevent damage to the electrical
units, avoid washing the engine.
RUNNING OUT OF FUEL (DIESEL)

If you should run out of fuel, it is nec-
essary to re-prime the circuit:


- fi ll the fuel tank with at least fi ve litres
of diesel,

- squeeze and release the manual
re-priming pump, under the bonnet
under the protective cover, until fuel
appears in the transparent pipe,

- operate the starter until the engine
starts.
FUEL SUPPLY CUT-OFF(PETROL)

In a serious collision, a mechanism prevents
fuel from reaching the engine.
To re-establish the fuel supply, press
the switch on the corner of the front
right-hand suspension assembly, under
the bonnet.


Air filter and passenger
compartment filter
Have the fi lter elements replaced regu-
larly. If you drive in dusty conditions,
change them twice as often.



Brake pads

Brake pad wear depends on the style
of driving, in particular for vehicles
which are used in town, over short
distances.
It may be necessary to check the
thickness of the pads, even between
services.


Disc and drum wear status

For any information relating to check-
ing the disc and drum wear status,
contact a CITROËN dealer.


Manual gearbox

This does not require an oil change.
Check the level in accordance with the
manufacturer's servicing schedule.

To check the main levels and cer-
tain components, in accordance
with the manufacturer's servicing
schedule, refer to the pages of
the servicing booklet which corre-
spond to your vehicle's engine.



Handbrake

Where the handbrake travel is too
great or there is a reduction in the
performance of the system, the
handbrake should be adjusted, even
between services.
Have the system checked by a
CITROËN dealer.


Battery

At the start of winter, have your battery
checked by a CITROËN dealer.

79 PRACTICAL INFORMATION
-
CHANGING A WHEEL


Parking the vehicle


-
If possible, park the vehicle on level,
stable and non-slippery ground.

- Apply the handbrake, switch off
the ignition and engage fi rst or
reverse gear.




Removing a wheel



- Chock the rear of the wheel di-
agonally opposite the wheel to be
changed, using the chock 2
.

- Remove the wheel trim using the
wheelbrace 1
, by pulling at the
valve passage hole.

- Slacken the wheel bolts.

- Place the jack under the locat-
ing point on the sub-frame A

that is closest to the wheel to be
changed. Ensure that the entire
surface of the jack base plate is
in contact with the ground.

- Extend the jack, completely un-
screw the bolts and remove the
wheel.

Access to the spare wheel and
the jack
The wheel is located outside the ve-
hicle, under the rear fl oor, supported
by a metal carrier.


- Remove the jack and the wheelbrace 1
, secured behind the driver's
seat.

- Remo
ve the jack and the wheelbrace 1
secured in an interior housing
above the rear right wheel.

- Using the wheelbrace 1
, slacken the spare wheel carrier retaining bolt,
located on the inside near the closing system.

- Lift the carrier to release the hook rearwards, then lower it.

- Remove the chock 2
located in the spare wheel.

PRACTICAL INFORMATION
80 -
For your safety, always
change a wheel:


- on level, stable and non slippery
ground,

- with the handbrake applied,

- with fi rst or reverse gear en-
gaged,

- with the vehicle chocked,

- making absolutely sure that the
occupants get out of the vehicle
and wait in a safe location.
Never go underneath the vehicle
when it is raised using the jack only.
The jack and the tool kit are specifi c
to your vehicle. Do not use them for
other purposes.

Refitting the wheel



- After positioning the wheel, lightly
pre-tighten the bolts using the
wheelbrace.

-
Compress the jack and release it.


- Fully tighten the bolts using the
wheelbrace.

- Replace the trim, starting at the
valve passage hole, and press it
on using the palm of the hand.



Replacing the wheel in the
carrier


- Replace the chock 2
in the wheel.

- Replace the wheel in the carrier.

- Lift the wheel then the carrier and
reposition the hook.

- Do not forget to fully tighten the
spare wheel carrier retaining bolt.

-
Stow the wheelbrace 1
and the jack.
After changing the wheel


- Have the tightening of the bolts
and the pressure of the spare tyre
checked as soon as possible by a
CITROËN dealer.

- Have the punctured tyre repaired
and replace it on the vehicle as
soon as possible.

PRACTICAL INFORMATION
86 -


- Open the rear door.

- Unscrew the nut A
.

- Push the light unit gently towards
the interior of the vehicle to unclip
the two side retaining clips.

- Remove the light unit and discon-
nect it.

- Unclip the bulb holder by pressing
the tabs B
.

- Change the faulty bulb.


Number plate lights (W 5 W)



)
Insert a thin screwdriver into one
of the external holes of the lens.

)
Push it outwards to unclip it.

)
Remove the lens.

)
Change the faulty bulb.



Rear lights



1.
Fog lamp (P21 W).


2.
Direction indicators
(P21 W).


3.
Reversing lights (P21 W).


4.
Brake lights/Side lights
(P21/5 W).



High pressure washing:
when using
this type of washing on stubborn dirt,
do not persist on the headlamps, the
lights and their surround to avoid dam-
aging their coating and their seal.

87 PRACTICAL INFORMATION
-

Third brake light (tailgate)
(W 5 W)


)
With the tailgate open, unscrew
the two nuts.

)
Unclip the support to gain access
to the bulbs.

)
Change the faulty bulb.



Third brake light
(rear left door) (W 5 W)


)
Remove the housing cover by
pressing the tab A
(round sec-
tion) at the end of the light.

)

Pull the housing cover rearwards.


)
Squeeze the two tabs B
to re-
move the bulb holder.

)

Pull the faulty bulb and change it.
To refi t, proceed in the reverse order.

89 PRACTICAL INFORMATION
-


Fuse



Rating



Functions




1



15A

Rear wiper.


4



20A

Multi-function scren - Instrument panel -
Audio system - Steering mounted controls.


5



-

Not used.


6



10A

Diagnostic socket.


7



-

Not used.


9



30A

Heated seats.


10



40A

Rear window and door mirrors demisting.


11



15A

Rear wiper (tailgate).


12



30A

Front electric windows.


14



10A

Engine fusebox - Steering mounted controls.


15



15A

Instrument panel - Multi-function screen -
Audio system.


16



30A

Locking/unlocking controls for doors,
bonnet and boot.


20



10A

Right-hand brake lamp.


21



15A

Left-hand brake lamp.


22



20A

Front courtesy lamp - Map reading lamp -
Cigarette lighter - Electric mirror.

91 PRACTICAL INFORMATION
-


Fuse N°



Rating



Functions




1



10A

Pre-heater unit (Diesel) -
Brake and clutch switches - Reversing lamps.


2



15A

Fuel pump.


3



10A

ABS control unit.


4



10A

Engine control unit.


5



-

Not used.


6



15A

Front foglamps.


7



20A

Headlamp wash pump.


8



20A

Fan assembly relay -
Engine control unit.


9



15A

Left-hand dipped beam.


10



15A

Right-hand dipped beam.


11



10A

Left-hand main beam.


12



10A

Right-hand main beam.


13



15A

Horn.


14



10A

Front and rear screen wash pumps.


15



30A

Oxygen sensor - Air
fl ow sensor.


16



30A

Air pump relay.


17



30A

Front windscreen wiper.


18



40A

Air conditioning fan.


Engine compartment fusebox

To gain access to the box in the engine
compartment (next to the battery), unclip
the cover.
After carrying out work, close the
cover carefully to ensure its sealing.

TECHNICAL DATA
106 -

Engine


1.4 litre



Gearbox


Manual



Model codes


GB KFWC



GC KFWC



GD KFWC



GA KFWC



Length


L1



L2



Version (kg)


600



800



750



1 000




●
Kerb weight
1 055
1 080
1 116


●
Gross vehicle weight (GVW)
1 655
1 855
1 830
2 145


●
Gross train weight
2 555
2 755
2 740
2 880


●
Unbraked trailer
500
575
575


●
Braked trailer (within GTW)
900
910
735


●
Recommended nose weight
70
75

75


●
Recommended weight on roof rack
100
100
100
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High exterior temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.
PETROL WEIGHTS AND TOWING LOADS (IN KG) FOR LIGHT VAN

107 TECHNICAL DATA
-
DIESEL WEIGHTS AND TOWING LOADS (IN KG) FOR LIGHT VAN


Engine


1.6 litre Turbo HDI 75



1.6 litre Turbo 92



1.9 litre



Gearbox


Manual



Manual



Manual



Model codes


GB
9HWC



GC
9HWC



GD
9HWC



GA
9HWC



GB
9HXC



GC
9HXC



GD
9HXC



GA
9HXC



GB
WJYB



GC
WJYB



GD
WJYB



GA
WJYB



Length


L1



L2



L1



L2



L1



L2



Version (kg)


600



800



750



1 000



600



800



750



1 000



600



800



750



1 000




●
Kerb weight
1 130
1 144
1 140
1 130
1 140
1 144
1 206
1 142
1 146


●
Gross vehicle weight
1 730
1 930
1 895
2 180
1 730
1 930
1 900
2 140
1 805
1 955
1 895
2 180


●
Gross train weight
2 830
3 030
3 005
3 005
2 830
3 030
3 005
3 005
2 855
3 055
3 005
3 005


●
Unbraked trailer
500
585
585
500
585
585
500
585
585


●
Braked trailer
(within GTW)
1 100
1 110
850
1 100
1 110
865
1 050
1 100
1 110
825


●
Recommended nose
weight
70
75
75
70
75
75
70
75
75


●
Recommended
weight on roof rack
100
100
100
100
-
The GTW and towing load values indicated are valid up to a maximum altitude of 1 000 metres; the towing load mentioned
must be reduced by 10 % for each additional 1 000 metres.
The speed of a towing vehicle must not exceed 60 mph (100 km/h) (comply with the legislation in force in your country).
High exterior temperatures may result in a reduction in the performance of the vehicle in order to protect the engine; when
the exterior temperature is above 37 °C, limit the towed load.