Gearbox Citroen C2 2004 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOKsummarises the specifications, adjustments, checks and special features of CITROEN
private vehicles, not including UTILITY vehicles for which there exists a separate handbook.
The handbook is divided into nine groups representing the main functions :
GENERAL ENGINE INJECTION IGNITION CLUTCH, GEARBOX, DRIVESHAFTS AXLES,
SUSPENSION, STEERING BRAKES ELECTRICAL AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C2C3C3 PLURIEL XSARA XSARA PICASSO BERLINGO (1)
and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
(1) NOTE : The BERLINGO familiale appears only in :
The correspondance tables for petrol and diesel engines.
The general chapter.
For all the other chapters, see the Mechanics’ Handbook for UTILITY vehicles.

Downloaded from www.Manualslib.com manuals search engine GENERAL
1
C2
IDENTIFICA TION OF VEHICLES
E1AP0C3D
A Cold stamp
(Cold stamp engraved on the bodywork)
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code
(On the LH centre pillar)
D Tyre pressures and tyre type
(On the LH centre pillar)
E Serial number on bodywork
F Gearbox ident.reference – Factory serial no.
G Engine legislation type– Factory serial no.
GENERAL

Downloaded from www.Manualslib.com manuals search engine 2
GENERAL
Emission standardL4 IFL5 L4 IFL5
Type codeJM HFXBJM HFXC/IF (*) JM KFVB/P JM KFVC/PIF (**) JM KFVC/IF (*) JM NFUC/PIF (*)
Engine typeHFX KFV NFU
Cubic capacity (cc)1124 1360 1585
Fiscal rating (hp)45 6
Gearbox typeMA/5SMA/5NMA/5LMA/5SMA/5L
20 CF 20 (m)
(4)20 CF 21 (mp) (3)20 CF 25 20 CF 16 20 CN 48 20 CN 50
Gearbox ident. plateRPO 9688 9784 RPO 9688 9784(1)(m) (4) (2)(m) (4)(mp) (3)(mp) (3)
20 CP 20 RPO 991920 CP 21 RPO 9786(5) (6) (7) (8)
C2 IDENTIFICATION OF VEHICLES
1.1i1.4i 1.6i 16V
Pack Pack ambiance Pack ambiance VTR Exclusive VTR
(1) =Europe. (*) = IF.(3)mp = Piloted manual gearbox(2) =DAIC. (**) = PIF.(4)m = Manual gearbox
(5) =20 CF 25 RPO 9919 978420 CP 24 RPO 9919
(6) =20 CF 16 RPO 9688 978420 CP 16 RPO 9919
(7) =20 CN 48 RPO 9688 978420 CP 64 RPO 9786
(8) =20 CN 50 RPO 9688 978420 CP 66 RPO 9786

Downloaded from www.Manualslib.com manuals search engine GENERAL
3
Emission standardL4 IFL5
Type codeJM 8HXB JM 8HXC/IF (*) JM 8HXC/PIF (**)
Engine type8HX
Cubic capacity (cc)1398
Fiscal rating (hp)4
Gearbox typeMA/50
20 CN 51 (1)20 CN 33 (2)20 CN 51 (1)20 CN 33 (2)20 CN 49Gearbox ident. plate(m) (4)(m) (4)(m) (4)(m) (4)(mp) (3)
(5) (6) (5) (6) (7)
C2
IDENTIFICA TION OF VEHICLES
1.4 HDi
Pack Pack ambiance Exclusive
(1) =Europe. (*) = IF.(3)mp = Piloted manual gearbox(2) =DAIC. (**) = PIF.(4)m = Manual gearbox
(5) =20 CN 51 RPO 9688 978420 CP 67 RPO 9919
(6) =20 CN 33 RPO 9688 978420 CP 54 RPO 9919
(7) =20 CN 49 RPO 9688 978420 CP 65 RPO 9786

Downloaded from www.Manualslib.com manuals search engine 6
GENERAL
E1AP09HD
IDENTIFICATION OF VEHICLES
A Cold stamp
(Cold stamp engraved on the bodywork).
B Manufacturer’s name plate
(On the LH centre pillar)
C AS/RP No. and RP paint code.
(label affixed to the front pillar on driver’s side)
D Tyre pressures and tyre type.
(label affixed to the front pillar on driver’s side)
E Serial number on bodywork.
F Gearbox ident. reference – Factory serial no.
G Engine legislation type– Factory serial no.
C3

Downloaded from www.Manualslib.com manuals search engine 7
GENERAL
Emission standardK’ L4/INF L4 IFL5
Type codeFC HFX5 FC HFXB/D FC HFXB FN HFXB FC HFXB/T FR HFXB FC HFXC/IF FN HFXC/IF
Engine typeHFX
Cubic capacity (cc)1124
Fiscal rating (hp)4
Gearbox typeMA/5N
Gearbox ident. plate20 CP 14 (m) (1)(*)
C3
IDENTIFICATION OF VEHICLES
Petrol
1.1i
Pack Pack ambiance Entreprise
Pack Pack Pack ambiance
(1)m = Manual gearbox
(*)EXPORT and DAIC =20 CP 17 (14x60) (21x18).

Downloaded from www.Manualslib.com manuals search engine 8
GENERALEmission standardL4/INF L4 IFL5 L4/INF L4 IFL5
Type codeFC FC FN FC FN FC FN FC FC FNKFVB/DKFVBKFVBKFVC/IFKFVC/IF KFVE/D KFVE KFVE KFVF/IF KFVF/IF
Engine typeKFV
Cubic capacity (cc)1360
Fiscal rating (hp)5
Gearbox typeMA/5L MA/5N AL4
Gearbox ident. plate20 CP 15 (m) (1)(*)20 TP 75
IDENTIFICATION OF VEHICLES
PETROL
1.4i
Pack Pack ambiance Pack clim Exclusive
C3
AUTO.
(1)m = Manual gearbox
(*)
EXPORT =20 CP 16 (m) (1).

Downloaded from www.Manualslib.com manuals search engine 9
GENERAL
IDENTIFICATION OF VEHICLES
(1) m = Manual gearbox(2) mp= Piloted manual gearbox
PETROL
SensoDrive1.4i 16V
Emission standardL5 L4 IF/L5
Type codeFC KFUC/P FC KFUN/P FN NFUB FC NFUB FC NFUC/IF FC NFUC/PIF
Engine typeKFU NFU
Cubic capacity (cc)13601587
Fiscal rating (hp)6
Gearbox typeMA/5S
Gearbox ident. plate20 CP 56 (mp) (2)20 CP 58 (m) (1) 20 CP 56 (mp) (2)
C3
Pack ambiance Pack clim Exclusive 1.6i 16V

Downloaded from www.Manualslib.com manuals search engine 10
GENERAL
IDENTIFICATION OF VEHICLES
(1) m = Manual gearbox(2) mp = Piloted manual gearbox(*) EXPORT and DAIC =20 CP 55 (m) (1) and 20 CP 72 (m) (1).
Diesel
1.4 HDi
Pack Entreprise
Entreprise
club
Entreprise
Pack
Emission standardL4
Type codeFC 8HXB/T FN 8HXB FC 8HXB FC 8HXB/MOD FC 8HXK FR 8HXB FN 8HWB FC 8HWB
Engine type8HX 8HW
Cubic capacity (cc)1398
Fiscal rating (hp)4
Gearbox typeMA/50
Gearbox ident. plate20 CP 54 (m) (1)(*) 20 CP 65 (mp) (2)
C3

Downloaded from www.Manualslib.com manuals search engine 11
GENERAL
(1) m= Manual gearbox
IDENTIFICATION OF VEHICLES
Diesel
1.4 HDi 16V
Pack Pack ambiance Pack clim
Exclusive
C3
Pack climPack Pack ambiance Pack clim
Exclusive
Emission standardL4
Type codeFC 8HVBFN 8HVBFC 8HYBFC 8HYB/TFC 8HYB/MODFC 8HYKFN 8HYBFR 8HYB
Engine type8HV 8HY
Cubic capacity (cc)1398
Fiscal rating (hp)5
Gearbox typeBE4/5L
Gearbox ident.plate20 DM 25 (m) (1)20 DM 26 (m) (1)