Manual gearbox Citroen C3 2004 1.G Workshop Manual

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CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
Tightening torques (m.daN).
(1)
Oil flow modulation electrovalve fixing: 1 ± 0,2
(2)
Heat exchanger fixing:5 ±1
(3)
Output speed sensor fixing:1 ±0,2
(4)
Output speed sensor fixing: 1 ± 0,2
(5)
Oil overflow and drain fixing: 4 ± 0,2
(6)
Oil level plug:2,4 ±0,4
(7)
Oil pressure sensor fixing: 0,8 ± 0,1
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3EDDB2CP311D

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CLUTCH
GEARBOX
TRANSMISSION
Engines: KFV NFU RFN RHZ
B2CP3EED
Tightening torques (m.daN).
(8)
Fixing of converter on diaphragm
Pretightening
: 1 ± 0,1Tightening:3 ±0,3
(9)
Plug fixing: 0,8 ± 0,2
(10)
Gearbox fixing on engine: 5,2 ± 1
AL4 AUTOMATIC GEARBOX C3 XSARA XSARA PICASSO

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CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
Tightening torques (m.daN).
A: EW7
and EW10engines
Hydraulic block fixing.
Centre the hydraulic block, using screws (11)and (12).
Pretighten(no strict order): 0,9 Slacken: All 7 screws Tighten(respect the order indicated):0,75
NOTE:
The screw (11)is shouldered.
B: DW10engine.
Hydraulic block fixing.
Centre the hydraulic block, using screws (11)and (12).
Pretighten(no strict order): 0,9 Slacken:All 7 screwsTighten(respect the order indicated):0,75
NOTE:
The screw (11)is shouldered.
(13)Fixing of selector lever position switch: 1,5 ± 0,2
(14) Oil filler plug: 2,4 ± 0,4
Engines: KFV NFU RFN RHZ
C3 XSARA XSARA PICASSO
B2CP3EFDB2CP3EGC

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CLUTCH
GEARBOX
TRANSMISSION
AL4 AUTOMATIC GEARBOX
In passenger compartment.The gear selector is guided by the shape of the stepped gate and by a retaining spring which
pulls it to the left hand side.
The gear selector control has
5 positions:
Position
«P»: Park (locking and immobilisation of the vehicle).
Position «R»:Reverse gear.
Position «N»: Neutral.
Position «D»: Drive (use of the 4 gears in their autoadaptive automatic function).
Position «M»: Manual (this position lets the driver select his own gears in sequential mode
by pulling the gear selector to «M-»or pushing it to «M+»).
NOTE:Only the positions «P»or «N»authorise the starting of the engine.
In position
«M», selection is by an electronic sensor located close to the gear lever.
The variation of flux necessary to the movement of the sensor cells is obtained by a magnet
located on the lever itself. This enables the change of status.
Engines: KFV RFN
C3 XSARA PICASSO
B2CP3H7DB2CP3MUD
XSARA PICASSOC3

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GEARBOX
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AL4 AUTOMATIC GEARBOX
In passenger compartment (continued).
The information is transmitted to the gearbox ECU.
NOTE:The vehicle is equipped with the «shift lock»«P».
Two switches placed on the gear control gate permit the driver to choose one of the following
three driving programmes:

Normal programme: Operates as the default programme (eco law, autoadaptive mode).
Sport programme (a): Permits a more dynamic, sporty performance.
Snow programme (b): Facilitates starting and adhesion on slippery surfaces.
To return to the normal programme, press a second time on the sport switch or snow switch.
Engine: KFV
C3
B2CP3DKD

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CLUTCH
GEARBOX
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AL4 AUTOMATIC GEARBOX
Gearbox end.
The automatic gearbox is controlled by a cable.
«c»or «d»Pushbutton.
(1)Control lever with balljoint.
(2)Automatic adjustment (pull out the button to adjust the control, push it in to lock the
adjustment of the control).
(3)Sleeve stop.
(4)Selection control locking clip (5)on the sleeve stop(3).
Engines: KFV RFN
C3 XSARA PICASSO
B2CP3H8CB2CP3N7C
XSARA PICASSOC3

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CLUTCH
GEARBOX
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AL4 AUTOMATIC GEARBOX
In passenger compartment.
The selector control has 6 positions:
The gear selector is guided by the shape of the stepped gate and by a retaining spring
which pulls it to the left hand side.
Push the lever to the right to exit from position
«P».
NOTE:The vehicle is equipped with the «shift lock»«P».
P:Park (system locked).R:Reverse gear.N:Neutral.D:Automatic (1st to 4th gear).3:Automatic (1st to 3rd gear).2:Automatic (1st to 2nd gear).
A switch located to the left of the gear control allows the driver to choose from these
programmes:
Normal:Conventional use of the automatic gearbox.Sport:This programme favours performance.Snow:In position «D», starting is in 2nd gear for dieseland in 3rd gear for petrol.
NOTE:Only the positions «P»or «N»authorise the starting of the engine.
Engines: NFU RFN RHZ
XSARA
B2CP3ADC
XSARA

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GEARBOX
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AL4 AUTOMATIC GEARBOX
Gearbox end.
(1)
Control lever.
(2)Automatic adjustment.
(3) Sleeve stop.
The automatic gearbox is controlled by a cable.
Engines: NFU RFN RHZ
XSARA
XSARA

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GEARBOX
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AL4 AUTOMATIC GEARBOX
NOTE:The «shift lock»«P».
Unlocking the «SHIFT LOCK»(normal operation).
Switch on the ignition.
Press the brake pedal and keep it pressed.
Move the gear selection lever out of position
«P».
Unlocking the «SHIFT LOCK»(with an operating fault).NOTE:It is impossible to unlock the «shift lock»
«Shift lock».
Gear lever position switch. Automatic gearbox ECU.
Electrical harnesses.
Battery voltage.
Remove:
The gear lever knob
(1)(pull upwards).
The cover (2)(Unclip).
The top of the central console (3).
Unlock the «shift lock» (4)with the aid of a screwdriver.
Move the gear selection lever out of position «P».
Engine: KFV
C3
C5FP0ETCB2CP3GZC

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CLUTCH
GEARBOX
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XSARAAL4 AUTOMATIC GEARBOX
Engines: NFU RFN RHZ
SHIFT LOCK.
NOTE:
The «shift lock»«P».
U
nlocking the «SHIFT LOCK»(normal operation).
Switch on the ignition.
Press the brake pedal and keep it pressed. Move the gear selection lever out of position
«P».
Unlocking the «SHIFT LOCK»(with an operating fault).NOTE:It is impossible to unlock the «shift lock»
«Shift lock».
Gear lever position switch.
Automatic gearbox ECU.
Electrical harnesses. Battery voltage.
Remove:
The cover
(1).
Unlock the «shift lock» (2) with the aid of a screwdriver.
Move the gear selection lever out of position «P».
C5FP06ZC
C5FP06YC