specifications Citroen C3 2004 1.G Service Manual

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BRAKESBRAKE SPECIFICATIONS
Brake pedal
Front brakes Rear brakes
(16)
Servo fixing:2,2 ±0,3
(17)Fixing on master cylinder:2 ±0,5(12)Yoke fixing on caliper: 10,5 ± 1
(13)Yoke fixing on caliper: 3 ± 0,3(14)
Rear caliper fixing on arm: 5,3 ± 0,5
(15) Yoke fixing on caliper: 3,8 ± 0,3
Tightening torques (m.daN).
B3FP166DB3FP164CB3FP165C
C2

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BRAKESBRAKE SPECIFICATIONS (WHITHOUT ABS REF)
Engine typeHFX KFV KFU 8HX 8HW
Master cylinder
20,6
Ø Master vac203,2
mm Caliper/piston makesLUCAS/TRW C48/13 48
FT Disc Plain266 266
Disc thickness/minimum thickness13/1113/11
Ø
mm Disc Ventilated266
Disc thickness/minimum thickness22/20
Brake pad gradeTEXTRR T 4144
ØDrum / Max. thickness
mm Width203/205/38
RRMakeDON
Brake lining grade8259
Braking compensator (Vehicle without ABS) (CICR= Compensator integral to the wheel cylinder). REF= Electronic brakeforce distribution.
Supplier/Type/Cutoff pressure (Bar)RPO 9666 LUCAS LUCAS/CICR/35Supplier/Type/Cutoff pressure (Bar)RPO 9667 LUCAS LUCAS/CICR/27 1.1i
1.4i1.4i 16V 1.4 HDi
C3

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BRAKES
BRAKE SPECIFICATIONS (WITH ABS REF)
Engine type HFX KFV KFU NFU 8HX 8HW 8HV 8HY
Master cylinder
22,2(*)
Ø Master vac
228,6
mm Caliper /piston LUCAS/TRW LUCAS/TRW LUCAS/TRW LUCAS/TRWmakesC 48/13 48 C 54/22 54 C 48/13 48 C 54/22 54
Disc Plain266 266
FT Disc thickness/minimum thickness13/11 13/11
Ø
mm Disc Ventilated266 266
Disc thickness/minimum thickness22/20 22/20
Brake pad gradeTEXTRR T 4144
Ø Cylinder or caliperLUCAS C38 HR 9/13
mm Disc Plain247 247
RR Disc thickness/minimum thickness9/7 9/7
Ø Drum / Max. thickness /
mm Width203/205/38 203/205/38
MakeDONGALFER DON GALFER
Brake lining grade8259 G 4554 8259 G 4554
(*)= With emergency braking system.REF= Electronic brakeforce distribution.NOTE:Braking compensators = The compensator and limiter functions for the main brakes are assured by the ABS REF system. 1.1i 1.4i 1.4i 16V 1.6i 16V 1.4 HDi 1.4 HDi 16V
C3

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BRAKESBRAKE SPECIFICATIONS (WITH & WITHOUT ABS REF)
Engine typeKFV 8HX KFV NFU 8HX
Master cylinder
20,6 22,2(*)
ØMaster vac
203,2228,6
FT mm Makes /piston makesLUCAS/TRW C38 HR 9/13
Disc Ventilated266
Disc thickness/minimum thickness22/20
Brake pad gradeTEXTRR T 4144
ØCylinder or caliperLUCAS/TRW C 38/13 38
mmDiscPlain247
RR Disc thickness/minimum thickness9/7
ØDrum / Max. thickness /
mmWidth203/205/38203/205/38
MakeDONGALFERDON
Brake lining grade8259/1 G 4554 8259/1
(*)= With emergency braking system.(CICR = Compensator integral to the wheel cylinder)Braking compensator (Vehicle without ABS)REF= Electronic brakeforce distribution.
Supplier/Type/Cutoff pressure (Bar) :LUCAS/CICR/27
Braking compensator (Vehicle with ABS)NOTE:Braking compensators = The compensator and limiter functions for the main brakes are assured by the ABS REF system.
C3 PLURIEL
Sans ABS REF Ftec ABS REF
1.4i 1.4 HDi 1.4i 1.6i 16V 1.4 HDi

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BRAKES
B3FP161D
BRAKE SPECIFICATIONS
Braking circuit without ABS REF (drum brakes at the rear)
Braking system specifications
Braking circuit at «X».
Front brakes with ventilated discs
(*).
Rear brakes with eitther drums or discs
(*).
Handbrake lever controlling cables acting on the rear
wheels.
The compensator and main brake limiter functions are
assured by the
ABS EBD system.
NOTE: REF= Electronic Brakeforce Distribution.
(*)= according to version.
C3 C3 PLURIEL

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BRAKESBRAKE SPECIFICATIONS
Braking circuit with ABS REF (drum brakes at the rear)
B3FP162D
C3 C3 PLURIEL

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ABS REF (disc brakes at the rear)
B3FP163D
C3 C3 PLURIEL

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ABS REF
(a) Hydraulic circuit
(b)Electrical circuit
(1)Master cylinder in tandem
(2) Braking servo
(3)Brake caliper (or drum at the rear)
(4) Hub equipped with a bearing with an integral magnetic wheel
(48 pairs of poles)
(5) Wheel sensor
(6) Brake fluid level sensor
(7) Hydraulic block plus ECU
(8)Stoplamp switch
(9)Instrument panel
(10)Diagnostic socket
(11)Builtin systems interface (BSI)
B3GP02RP
C3 C3 PLURIEL

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BRAKESBRAKE SPECIFICATIONS
Brake pedal gear Front brakes Rear brakes
(16)
Servo fixing: 2,2 ± 0,3
(17) Fixing on master cylinder: 2 ± 0,5(12)Yoke fixing on caliper:10,5 ±1
(13)Yoke fixing on caliper: 3 ± 0,3(14)
Rear caliper fixing on arm: 5,3 ± 0,5
(15)Yoke fixing on caliper:2,7 ± 0,5
Tightening torques (m.daN).
B3FP166DB3FP164CB3FP165C
C3 C3 PLURIEL

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BRAKES
BRAKE SPECIFICATIONS
Evolution: rear wheel cylinder (applies from RPO 9667)
C3 C3 Pluriel
Evolution.
New wheel cylinders at the rear, with cutoff pressure 27 bars instead of 35 bars.
Assembly.
(1)
Rear wheel cylinder.
Repair.
IMPERATIVE:The mixing of the old and new components is STRICTLY FORBIDDEN.
WARNING:
Identify the type of assembly prior to starting a repair.
ESSENTIAL: Systematically replace the wheel cylinders on both sides on the same axle.
Replacement parts.
Replacement Parts will market only the components for the new assembly.
C3 C3 PLURIEL