Adjust Citroen C3 2004 1.G Repair Manual
[x] Cancel search | Manufacturer: CITROEN, Model Year: 2004, Model line: C3, Model: Citroen C3 2004 1.GPages: 523, PDF Size: 10.32 MB
Page 421 of 523
Downloaded from www.Manualslib.com manuals search engine 417
C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26 way connector.
MK 60 Integral to the hydraulic block.
2 way blue connector.
The sensors are inductive type.
Front wheel sensor TEVES Mounted on the pivot
Non adjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2 way blue connector.
The sensors are inductive type
Rear wheel sensor Mounted on the suspension arm.
Non adjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC
Page 423 of 523
Downloaded from www.Manualslib.com manuals search engine 419
BRAKES
C5FP0ELD
HANDBRAKE (Adjustment)
Adjustment.
Lift and chock the vehicle.
Remove:
The rear cover
(8).
The nut (9).
The handbrake trim (6).
The gear lever gaiter (5).
The front cover (3).
The screws (1).
Disconnect the connectors of the following components:
The cigar lighter
(2).
The electric window buttons (4).
Remove the central console
(7).
WARNING:Check that the brake cables are correctly
routed under the vehicle.
Slacken the handbrake lever.
Press gently on the brake pedal
(Then repeat the ope
ration 3 times).
Pull vigorously on the handbrake lever 4 or 5 times.
C2
Page 424 of 523
Downloaded from www.Manualslib.com manuals search engine 420
BRAKES
B3FP16ED
HANDBRAKE (Adjustment)
Adjustment (continued).
A
: Drum brakes.B:Disc brakes.(10)Nut for adjusting cable tensions.
Remove:
The rear wheels.
The drums
(according to version).
Release the handbrake.Use a gauge set to measure at
«a»the travel of the lever
from its stop.
Adjust the nut
(10)to obtain a travel of less than or equal
to 1 mmat «a».
Refit the brake drums without tightening them (according
to version).
Action the handbrake lever 8 times with an effort of 40 m.daN.
With the handbrake released, check the travel of the
lever at
«a», using a gauge set.NOTE:The travel should be less than 1 mmand more
than 0,05 mm.
Refit:
The brake drums. The wheels.
The central console.
Check the operation of the handbrake.
C2
Page 427 of 523
![Citroen C3 2004 1.G Repair Manual Downloaded from www.Manualslib.com manuals search engine 423
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the](/img/9/4135/w960_4135-426.png "Citroen C3 2004 1.G Repair Manual Downloaded from www.Manualslib.com manuals search engine 423
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the")
Downloaded from www.Manualslib.com manuals search engine 423
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the brake fluid reservoir (1).
Adjust the apparatus pressure to
2 Bars.
For each circuit:
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
Open the bleed screw, wait until the fluid is flowing out without air bubbles. Close the bleed screw.
Remove the bleeding apparatus
[1].
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
Without the bleeding apparatus.
NOTE:Two operators are necessary.
For each circuit:
Apply the brake pedal to place the circuit under pressure.
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
Open the bleed screw, wait until the fluid is flowing out without air bubbles.
Close the bleed screw. Remove the tool
[1].
NOTE:Recommence the process a second time if that is necessary.
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
C2
Page 435 of 523
Downloaded from www.Manualslib.com manuals search engine 431
BRAKES
C3 C3 PLURIEL
BRAKE SPECIFICA TIONS
C3 Pluriel
C3
NOTA :ESP = Electronic Stability Program
ABS
hydraulic
blockTEVESABS MK 60 :
96 394 937 80
ESP ABS MK
60 :96 418
772 80Installed on the front LH
chassis member:4adjustment channels
ABS
hydraulic
blockTEVESInstalled on the front LH
chassis member:4adjustment channels
Components Supplier Part no.ObservationsComponents Supplier Part no.Observations
B3FP12XCB3FP7BVC
ABS hydraulic block: N°RPO 9424 #ABS hydraulic block:# N°RPO 9423
ABS MK 70 :
96 419 653 80
ESP ABS MK
60 :96 418
772 80
Page 438 of 523
Downloaded from www.Manualslib.com manuals search engine 434
BRAKES
C5FP0ELD
HANDBRAKE (Adjustment)
Adjustment.
Lift and chock the vehicle.
Remove:
The rear cover
(8).
The nut (9).
The handbrake trim (6).
The gear lever gaiter (5).
The front cover (3).
The screws (1).
Disconnect the connectors of the following components:
The cigar lighter
(2).
The electric window buttons (4).
Remove the central console (7).
WARNING:Check that the brake cables are correctly
routed under the vehicle.
Slacken the handbrake lever.
Press gently on the brake pedal
(Then repeat the operation3 times).
Pull vigorously on the handbrake lever 4 or 5 times.
C3 C3 PLURIEL
Page 439 of 523
Downloaded from www.Manualslib.com manuals search engine 435
BRAKES
B3FP16ED
HANDBRAKE (Adjustment)
Adjustment (continued).
(10)
Nut for adjusting cable tensions
Remove:
The rear wheels.
The drums
(according to version).
Release the handbrake.Use a gauge set to measure at
«a»the travel of the lever
from its stop.
Adjust the nut
(10)to obtain a travel of less than or equal
to 1 mmat «a».
Refit the brake drums without tightening them (accor
ding to version).
Action the handbrake lever 8 times with an effort of
40 m.daN.
With the handbrake released, check the travel of the
lever at
«a», using a gauge set.NOTE:The travel should be less than 1 mm and more
than 0,05 mm.
Refit: The brake drums.
The wheels.
The central console.Check the operation of the handbrake.
C3 C3 PLURIEL
Page 442 of 523
![Citroen C3 2004 1.G Repair Manual Downloaded from www.Manualslib.com manuals search engine 438
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the](/img/9/4135/w960_4135-441.png "Citroen C3 2004 1.G Repair Manual Downloaded from www.Manualslib.com manuals search engine 438
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the")
Downloaded from www.Manualslib.com manuals search engine 438
BRAKES
B3FP160C
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
With the bleeding apparatus.
Connect the bleeding apparatus [1]on the brake fluid reservoir (1).
Adjust the apparatus pressure to
2 Bars.
For each circuit:
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container.
Open the bleed screw, wait until the fluid is flowing out without air bubbles.
Close the bleed screw.
Remove the bleeding apparatus
[1].
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
Without the bleeding apparatus.
NOTE:Two operators are necessary.
For each circuit:
Apply the brake pedal to place the circuit under pressure.
Connect a transparent tube onto the bleed screw, submerge the other end of the tube in a clean container. Open the bleed screw, wait until the fluid is flowing out without air bubbles.
Close the bleed screw.
Remove the tool
[1].
NOTE:Recommence the process a second time if that is necessary.
Check the brake fluid level
(should be between «MINI»level and «MAXI»level).
Fill if necessary with the approved and recommended synthetic brake fluid.
C3 C3 PLURIEL
Page 446 of 523
Downloaded from www.Manualslib.com manuals search engine 442
BRAKES
BRAKE SPECIFICATIONS XSARA
Braking system specifications
“X”braking circuit.
Front: disc brakes, ventilated
(according to model).
Rear: drum brakes with automatic adjustment.
Cable operated handbrake acting on the rear wheels.
(1)Hydraulic valve block «ABS Bosch 5.3» or(1)Hydraulic valve block «ABS Bosch 5.3 REF» or(1)Hydraulic valve block «ABS with ESP Bosch 5.7».
(2) Load sensitive braking compensator (according to model).
B3FP09HCB3FP09JC
2
1
Page 452 of 523
Downloaded from www.Manualslib.com manuals search engine 448
BRAKESBRAKE SPECIFICATIONS
Electrical circuit
ComponentsRef.
SupplierPart no.Observations
42 wayconnector.
Integral to the hydraulic block..Changing only the ECU is prohibited.
2 waygrey connector.
The sensors are inductive type.Tightening torque:
0,8 ± 0,2 m.daN.
2 waygrey connector.
The sensors are inductive type.Mounted on the brake caliper support.
Non adjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
2 waygrey connector.
The sensors are inductive type.
Mounted on the suspension arm.
Non adjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
Incorporated in the COM 2000.
6 wayblue connector.
Located on the central console.
6 way connector.
Toothed wheel:
48 teeth.
Integral with the driveshaft stub housing for
the front wheels, joined to the hub bearing for
the rear wheels.
XSARA
5.7 ESP
0 265 006 389
0 265 006 202
0 265 006 203
0 265 006 441 BOSCH
VALEO
BOSCH
GKNElectronic
ECU
Front wheel sensor
Rear wheel sensor
(disc brakes)
Rear wheel sensor(Saloon: drum brakes)
Rear wheel sensor(Estate: drum brakes)
Steering angle sensor
Gyrometer/accelerometer sensor
Toothed wheel7
5
12
13
4