rear wheel bearing Citroen C3 2004 1.G Workshop Manual

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CLUTCH
GEARBOX
TRANSMISSION
BE4/5 GEARBOX
Engines: 6FZ RFN RFS WJY 8HV 8HY 8HZ 9HZ 9HY RHY RHZ
Tightening torques (m.daN).
(23)
Clutch bearing guide (3 screws): 1,25 ± 0,2
(24)
Clutch housing (13 screws): 1,3 ± 0,2
(25)
Primary shaft nut (1 screw):7,25 ± 0,5
(26)
Secondary shaft nut (1 screw): 6,5 ± 0,5
(27)
Yoke retaining screw (2 screws): 1,5 ± 0,2
(28)
Differential gearwheel screw (2 screws): 6,5 ± 0,5
Reverse gear switch (1 screw): 2,5 ± 0,3
(29)
Differential housing (4 screws): 5 ± 0,5
(30)
Breather pipe:1,7 ± 0,2
(31)
Rear housing cover screws (7 screws):1,25 ±0,2
(32)
Topup plug (1 screw):2,2 ±0,2
(33)
Differential housing screws (4 screws):1,25 ±0,2
(34)
Drain plug (1 screw):3,5 ±0,3
B2CP3BRD
C3 XSARA XSARA PICASSO

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Damper:
(3)Antiroll bar link rod upper balljoint:3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5)Antiroll bar link rod lower balljoint: 3,2 ± 0,3
(6) Antiroll bar bearing fixing on subframe:8 ± 0,8
(7)Hub nut: 24,5 ± 0,5
(8)Wheel bolt:9 ±1
(9)Subframe to bodyshell fixing screw:10 ± 1
(10) Antiroll bar:
(11)Pivot lower balljoint fixing on lower arm: 5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing: 14 ± 0,4
(14)Stabiliser bar screw:6,6 ±0,7
(15)Steering balljoint fixing:3,5 ± 0,3
Private vehicles Antiroll bar
EuropeDiameter (mm)Colour
HFX KFV 18Violet
NFU 20 Green
8HX19Blue
Entreprise vehiclesDiameter (mm)Colour
HFX 8HX18 Violet
CRD vehicles Diameter (mm) Colour
KFV 8HX18 Violet
NFU 20 Green
B3CP07RP
C2

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Suspension leg:
(3)Antiroll bar link rod upper balljoint: 3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5)Antiroll bar link rod lower balljoint: 3,2 ± 0,3
(6)Antiroll bar bearing fixing on subframe:8 ± 0,8
(7) Hub nut: 24,5 ± 0,5
(8)Wheel bolt:9 ±1
(9)Subframe to bodyshell fixing screw:10 ± 1
(10)Antiroll bar:
(11) Pivot lower balljoint fixing on lower arm: 5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing:14 ±0,4
(14)Stabiliser bar screw: 6,6 ± 0,7
(15)Steering balljoint fixing:3,5 ± 0,3
Antiroll bar
Diameter (mm) Colour
HFX KFV
C3KFU NFU 8HX19Blue
8HW 8HV 8HY
C3
Pluriel KFV NFU 8HX 20 Green
B3CP07RP
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
SUSPENSION
Front axle
(1)
Nut fixing suspension leg on body: 6,5 ± 0,6
(2)Damper:
(3)Antiroll bar link rod upper balljoint: 3,2 ± 0,3
(4)Suspension leg pivot: 5,4 ± 0,5
(5) Antiroll bar link rod lower balljoint:3,2 ± 0,3
(6)Antiroll bar bearing fixing on subframe: 8 ± 0,8
(7)Hub nut: 24,5 ± 0,5
(8) Wheel bolt:9 ± 1
(9) Subframe to bodyshell fixing screw: 10 ± 1
(10)Antiroll bar:
(11)Pivot lower balljoint fixing on lower arm:5,5 ± 0,5
(12)Pivot lower balljoint fixing: 4 ± 0,4
(13)Lower arm front and rear mounting fixing: 14 ± 0,4
(14) Stabiliser bar screw: 6,6 ± 0,7
(15) Steering balljoint fixing: 3,5 ± 0,3
Antiroll bar
Engines Diameter (mm) Colour
C3
AllTypes19 Blue
C3 Pluriel 20 Green
Pivot
Engines Diameter of bearing Type
C3
C3 Pluriel AllTypes 72 In U
(cast iron)B3CP07RP
C3 C3 PLURIEL

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AXLES
SUSPENSION
STEERING
XSARA
FR ONT AXLE
Tightening torques (m.daN).
(1)
Damper nut: 4,5 ± 0,4
(2)Cup screw : 2,5 ± 0,3
(3)Suspension leg(4)Antiroll bar link rod upper balljoint: 3,7 ± 0,3
(5)Suspension leg pivot (hollow pivot): 4,5 ± 0,5
(5) Suspension leg pivot (pivot «H»): 5,5 ± 0,5
(6)Antiroll bars(7)Antiroll bar link rod lower balljoint:3,7 ± 0,3
(8)Pivot lower balljoint:4 ± 0,4
(9)Driveshaft nut: 32,5 ± 2,5
(10) Wheel bolt:9 ±1
(11)Lower arm front mounting: 7,6 ± 0,7
(12) Lower arm rear mounting
and antiroll bar bearing: 6,8 ± 0,6
(13)Screw under rear mounting: 3,1 ± 0,3
(14) Balljoint fixing on lower arm:5 ±0,5Subframe to bodyshell fixing screw: 8,5 ± 0,8
B3CP040PB3CP041D
VehiclesRPO 8667#are all equipped
as standard with ventilated discs.

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques m.daN.
(1)Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg(4)Antiroll bar link rod balljoint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6) Antiroll bar(7)Antiroll bar link rod balljoint: 3.7 ± 0.3
(8)Lower swivel balljoint: 4 ± 0.4.
(9) Hub nut (greased): 32.5 ± 2
(10)Wheel bolt (face and threads not greased):9 ±1
(11) Lower arm front pivot: 7.6 ± 0.7
(12)Lower arm rear pivot and
antiroll bar bearing:6.8 ±0.6
(13) Screw under rear pivot : 3.5 ± 0.3 Lower arm in forged steel : 3.7 ± 0,3 Lower arm in plate steel: 3.1 ± 0,3Screw fixing subframe on bodyshell:8.5 ±0,8Screw fixing balljoint on lower arm (plate steel):4.5 ± 0,4
Antiroll bar
Engine
All TypesDiameter
21colour reference
WHITE Suspension leg angle :
Tab «a»towards the front.B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ABS REF
(a) Hydraulic circuit(b)Electrical circuit
(1)Master cylinder in tandem(2)Braking servo(3)Brake caliper (or drum at the rear)(4)Hub equipped with a bearing with an integral magnetic wheel(48 pairs of poles)(5)Wheel sensor(6)Brake fluid level sensor(7)Hydraulic block plus ECU(8)Stoplamp switch(9)Instrument panel(10)Diagnostic socket(11)Builtin systems interface (BSI)
B3GP02RP
C2

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C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26way connector.
MK 60 Integral to the hydraulic block.
2way blue connector.
The sensors are inductivetype.
Front wheel sensor TEVES Mounted on the pivot
Nonadjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2way blue connector.
The sensors are inductivetype
Rear wheel sensor Mounted on the suspension arm.
Nonadjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ABS REF
(a) Hydraulic circuit
(b)Electrical circuit
(1)Master cylinder in tandem
(2) Braking servo
(3)Brake caliper (or drum at the rear)
(4) Hub equipped with a bearing with an integral magnetic wheel
(48 pairs of poles)
(5) Wheel sensor
(6) Brake fluid level sensor
(7) Hydraulic block plus ECU
(8)Stoplamp switch
(9)Instrument panel
(10)Diagnostic socket
(11)Builtin systems interface (BSI)
B3GP02RP
C3 C3 PLURIEL

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BRAKESBRAKE SPECIFICATIONS
Electrical circuit
ComponentsRef.
SupplierPart no.Observations
42wayconnector.
Integral to the hydraulic block..Changing only the ECU is prohibited.
2waygrey connector.
The sensors are inductivetype.Tightening torque:
0,8 ± 0,2 m.daN.
2waygrey connector.
The sensors are inductivetype.Mounted on the brake caliper support.
Nonadjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
2waygrey connector.
The sensors are inductivetype.
Mounted on the suspension arm.
Nonadjustable airgap:
0,3 to 1,2 mm.
Tightening torque:0,8 ±0,2 m.daN.
Incorporated in the COM 2000.
6wayblue connector.
Located on the central console.
6way connector.
Toothed wheel:
48 teeth.
Integral with the driveshaft stub housing for
the front wheels, joined to the hub bearing for
the rear wheels.
XSARA
5.7 ESP
0 265 006 389
0 265 006 202
0 265 006 203
0 265 006 441 BOSCH
VALEO
BOSCH
GKNElectronic
ECU
Front wheel sensor
Rear wheel sensor
(disc brakes)
Rear wheel sensor(Saloon: drum brakes)
Rear wheel sensor(Estate: drum brakes)
Steering angle sensor
Gyrometer/accelerometer sensor
Toothed wheel7
5
12
13
4