Cylinder Citroen C4 2005 2.G User Guide

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
17 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
18Pre-tightening0,8
Tightening1,4 ± 0,1
19 Cooling circuit plug 3 ± 0,3
Accessories drive belt pulley screw
20Tightening4 ± 0,4
Angular tightening40°±4°
Flywheel screw (*)
21Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening21°± 3°
Engine: RFJ
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Crankshaft bearing cap cover screw (*)
Pre-tightening1
22Tightening2 ± 0,2
Angular tightening72°±5°
23 Crankshaft bearing cap sealing screw 1
Con rod cap screw (*)
Pre-tightening1
24Tightening2,3 ± 0,2
Angular tightening46°±5°
25 Knock sensor 2 ± 0,5
Engine: RFJ
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
B1GP08WCB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(22) Crankshaft bearing cap screws
(24) Con rod cap screws(21) Flywheel screw(18) Coolant pump screw
B1CP0GCC
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2 ± 0,2
Angular tightening60°±5°
Bearing cap screws
Pre-tightening2,3 ± 0,2
Angular tightening46°±3°Accessories belt automatic tensioner roller2 ± 0,2
Accessories belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3
Accessories support block
Tightening
(2 studs)0,7 ± 0,2
Pre-tightening (4 screws)1 ± 0,1Tightening1,9 ± 0,2Cylinder block
Sump0,8 ± 0,2
Timing belt guide roller
Pre-tightening1,5 ± 0,1
Tightening3,7 ± 0,3Timing belt tensioner roller2,1 ± 0,2
RH engine support6 ± 0,6 Engine: RFN
XSARA - XSARA PICASSO
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover 0,9 ± 0,1
Exhaust manifold 3,5 ± 0,3
Valve cover1,1 ± 0,1
Camshaft pulley
Pre-tightening3 ± 0,3
Tightening7,5 ± 0,7
Pulley on hub 2,1 ± 0,2
Timing pinion on crankshaft
Pre-tightening4 ± 0,4
Angular tightening53°±4°
Flywheel / clutch
Clutch mechanism 2 ± 0,2
Flywheel
Pre-tightening
(sequence 1,5,3,7,2,6,4,8)2 ± 0,2
Angular tightening(sequence 1,5,3,7,2,6,4,8)21°±3°
Engine: RFN
B1CP089C
XSARA - XSARA PICASSO
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Valve cover screws (*)
1Pre-tightening0,5
Tightening1,1 ± 0,1
2 Exhaust manifold stud 0,7 ± 0,1
Exhaust manifold nuts
3Tightening on heat shield2,5 ± 0,2
Tightening apart from on heat shield3,5 ± 0,3
4 Oxygen sensor 4,7 ± 0,5
5 Coolant outlet housing fixing (BSE)
Tightening of the nuts1 ± 0,2
Tightening of the screws1 ± 0,1
6 Thermostat fixing screw 0,8 ± 0,1
7 Coolant outlet housing fixing stud (BSE) 0,3 ± 0,1
8 Engine coolant temperature sensor 1,7 ± 0,1
9 Inlet manifold screws 2,2 ± 0,4
10 Motorised butterfly housing fixing screws 0,8 ± 0,1
Engine: RFN
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Cylinder head bolts (*)
1st pre-tightening1,5 ± 0,1
2nd pre-tightening5 ± 0,5
11Angular slackening360°
Tightening2 ± 0,2
Angular tightening285° ± 5°
Camshaft bearing cap cover screws (*)
12Pre-tightening0,5
Tightening1 ± 0,1
13 EGR valve screw 0,8 ± 0,1
14 Valve for injection of air to the exhaust 0,8 ± 0,2
15 Inlet manifold stud 0,8 ± 0,1
16 Inlet manifold fixing nuts 2,2 ± 0,5
17 Sparking plugs 2,7 ± 0,2
Engine: RFN
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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78
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFN
B1DP03XDB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(1) Valve cover screws
(11) Cylinder head bolts(12) Camshaft bearing cap screws
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
18 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
19Pre-tightening0,8
Tightening1,4 ± 1
20 Cooling circuit plug 3 ± 0,7
Flywheel screw (*)
21Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening23°±5°
Crankshaft bearing cap cover screw (*)
22Pre-tightening1 ± 0,1
Tightening2 ± 0,1
Angular tightening60°±5°
Engine: RFN
B1DP1KKP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
80
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
23 Crankshaft bearing cap sealing screw 1 ± 0,1
Con rod cap bolt (*)
24Pre-tightening1
Tightening2,3 ± 0,1
Angular tightening46°±3°
25 Knock sensor 2 ± 0,5
Accessories drive belt pulley screw
26Tightening4 ± 0,4
Angular tightening53°±5°
Engine: RFN
B1DP1KKP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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