Tu5jp4 Citroen C4 2005 2.G User Guide

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AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(17)Damper upper fixing: 5,8 ± 0,5
(18)Fixing of yoke on rear axle: 7,6 ± 0,7
(19)Fixing of rear axle yoke on body: 6,2 ± 0,6
(20)Stub axle bearing nut
- Pre-tightening : 9 ± 0,9
- Angular tightening: 29° ± 5°
(21) Damper lower fixing: 6 ± 0,6
(22)Fixing of stub axle carrier on rear axle: 6,3 ± 0,6
Anti-roll bars
Diameter (mm)Thickness of the
Engines
(interior x exterior)crossmember panel
(mm)
ET3J4 TU5JP4 EW10A/J4
DV621x27 5
EW10J4S 24x30
6
DW10BTED4 21x27
B3DP0BDD
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BRAKES
22,2 (in valve) (1)
22,86/BOSCH/EVA2 (2)25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/22 BOSCH/ZOH 54/26
266 283
22/20 26/24
FEDERAL MODUL/F769 GALFER/G4554
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
FT mm Supplier/pistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ABS
ET3J4 TU5JP4 DV6 TU5JP4
Manual Auto.
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.
The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a separate reservoir, they are linked by a rislan
pipe by means of a clickfit union.
C4
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BRAKES
23,8 (in click) (1)
25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/26TEVES/F
BOSCH/ZOH 54/26TEVES/F
N3 57/26 N3 57/26
283 302 283 302
26/24
GALFER/G4554 JURID 976 GALFER/G4554 JURID 976
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
mm
Supplier
FTpistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ESP
ET3J4 TU5JP4 EW10A/J4 EW10J4S DV6TED4/ATED4DW10
BTED4
Manual/Automatic
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a
separate reservoir, they are linked by a rislan pipe by means of a clickfit union.
C4
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BRAKES
Without ABS 23,8 (expansion holes)With ABS 23,8 (valve)
228,6
BOSCH 54 LUCAS 57 BOSCH 54
266 283 266
22 / 20
FERF 769 ASFM 380 FERF 769
13 / 2
228 / 230 228 / 230
247 247
8 / 6 8 / 6
JURID
E 558 519 E 558 519
BOSCH/Load-sensitive compensator
32
0,3 - White
BRAKE SPECIFICATIONS
Estates
TU3JP TU5JP4 EW10J4 DW8 DV4TD DW10TDDW10
ATED
FTØ
mmMaster cylinder
Amplifier
Caliper makes/pistons
Disc
Disc thickness/min. thicknessVentilated
Brake pad grade
Thickness/min. thickness
RRØ
mmDrum - Ø min./max.
Disc non-ventilated
Make
Brake lining grade
Make/type
Cut-off pressure in bars
Ramp/paint reference
Disc thickness/min. thickness
XSARA
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AIR
CONDITIONING
(1)High pressure valve
(2)Low pressure valve
(3)Pressostat
(tighten to 0,6 m.daN)
(4)Aircon pressure reducer
(5)Filtering and drying cartridge
(6)Buffer capacity
«a»Outlet and inlet of the aircon pressure reducer, tighten to 0,8 m.daN
«b»Outlet and inlet of the aircon compressor, tighten to 0,7 m.daN
AIR CONDITIONING SYSTEM (R 134.a)
C5HP1BHP
Engines: ET3J4 - TU5JP4
C4
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AIR
CONDITIONING
(1)High pressure valve
(2)Low pressure valve
(3)Pressostat
(4)Dryer
NOTE:The method of connecting the High Pressure and Low Pressure compressor
pipes may vary according to engine type.
T
ightening torques (m.daN).
(a) : 0,8
(b) : 4 ± 0,4
XSARAAIR CONDITIONING SYSTEM (R 134.a)
C5HP16RP
Engines: TU3JP - TU5JP4 - EW10J4 - DV4TD - DW8B - DW10TD - DW10ATED
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