gearbox Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of theCITROEN C5.
The handbook is divided into the following sections representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH - GEARBOX - DRIVESHAFTS - AXLES - SUSPENSION - STEERING - BRAKES - HYDRAULICS -
ELECTRICAL - AIR CONDITIONING.

Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110

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1
IDENTIFICATION OF VEHICLES
E1APO8RD
(A) Chassis stamp
(cold stamp on bodywork).
(B)Manufacturer’s data plate.
(under the rear bench seat)
(C)A-S / RP No. and RP paint code
(label on front pillar close to driver’s door).
(D)Inflation pressures and tyre references.
(label on front pillar close to driver’s door)
(E)Serial no. on bodywork.
(F)Gearbox reference – Factory serial no.
(G) Engine legislation type – Factory serial no.
GENERAL

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2
Emission standard L4IF/L5 L4 IFL5 L4-IF/L5 L4 IF/L5
Type code DC 6FZB DC 6FZC/IF DC 6FZE DCRFNC/IF DC RFNF/IF DC RLZB DC XFXC/IF DC XFXF/IF
Engine type 6FZ RFN RLZ XFX
Cubic capacity (cc)1749 1997 2946
Fiscal rating (hp)78 9 14
Gearbox typeBE4/5 AL4 BE4/5 AL4 BE4/5 ML5/5 4 HP 20
Gearbox ident. plate20 DL 29 20 TP 44 20 DL 30 20 TP 42 20 DL 31 20 LE 95 20 HZ 13
IDENTIFICATION OF VEHICLES
Petrol
ES EW
7
J4J4D
2.0 HPiJ4S
2 0i 16V 3.0i V6 1.8i 16V
Exclusive
SX-Exclusive X-SX10 9
Auto.Auto.Auto.
Engine families

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3
Emission standardL4
Type codeDC RHYB DC RHZB DC RHZE DC 4HXB DC 4HXE
Engine typeRHY RHZ 4HX
Cubic capacity (cc)1997 2178
Fiscal rating (hp)56 7 8 9
Gearbox typeBE4/5 ML/5 AL4 ML/5 4 HP 20
Gearbox ident. plate20 DL 32 20 LE 94 20 TP 43 20 LE 96 20 HZ 20
IDENTIFICATION OF VEHICLES
Diesel
DW
10
TD ATED
2.0 HDiTED4
2.2 HDi12
Engine families
SX-Exclusive
X-SX X
Auto.Auto.

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Family
Ref. Family
DX4
Body shape
Ref. Body shape
C 5- door saloon
Engine
Ref. Capacity Type Ref. Capacity Type
6FZ1749 EW7RHY
1997DW10TD
RFN
1998EW10J4RHZDW10ATED
RLZEW10D4HX2179 DW12TED4
XFX2946 ES9J4
Version (Gearbox and emission standard)
Ref. Gearbox Emission standard
B
ManualL4
C5 gears
L5
E
AutomaticL4
F4 gears
L5
4
IDENTIFICATION OF VEHICLES
Manufacturer’s plate Factory code.
Structure.The factory code is composed of 6 figuresor letters.
Example : D.C.6.F.Z.B. - D = Vehicle family.- 6FZ =Engine.
- C = Body shape.- B = Version.
- (a)Type approval number (
*).
- (b)Type serial number.
-(c)Gross vehicle weight (
*).
-(d) Gross train weight (
*).
- (e)Maximum weight on the front axle (
*).
- (f) Maximum weight on rear axle (
*).
(
*)= according to marketing country.
E1AP08SC

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Versions 1.8i16V 2.0i16V 2.0 HPi 3.0i V6 1.8i16V 2.0i16V 3.0i V6
6FZ RFN RLZ XFX 6FZ RFN XFX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 527 520 530 520 520 500
Unladen weight in running order1290 1318 1325 1480 1315 1325 1520
Gross vehicle weight1810 1845 1845 2010 1835 1845 2020
Gross train weight3310 3345 3345 3610 3335 3345 3420
Maximum trailer weight without brakes660 695 700 750 695 700 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1600 1500 1500 1400
Incline 10%1550 1600 1600 1700 1550 1600 1700
Incline 8%1800 1900 1900 2000 1800 1900 2000
Maximum nose weight75
Maximum roof rack load75
7
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox

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8
Versions 2.0 HDi 2 .0 HDi 2.2 HDi 2.0 HDi 2.2 HDi
RHY RHZ 4HX RHZ 4HX
Gearbox typeBE4/5 ML/5 AL4 4 HP 20
Payload520 520 500 500 500
Unladen weight in running order1360 1385 1485 1410 1520
Gross vehicle weight1880 1905 1985 1910 2020
Gross train weight3380 3405 3485 3410 3120
Maximum trailer weight without brakes715 730 750 740 750
Maximum trailer weight with brakes
Incline 12%1500 1500 1500 1500 1500
Incline 10%1600 1600 1700 1600 1700
Incline 8%2000 2000 2000 2000 1800
Maximum nose weight75
Maximum roof rack load75
GENERAL SPECIFICATION : WEIGHTS
Exterior dimensions (mm)
Manual gearbox Automatic gearbox

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9
GENERAL SPECIFICATION : TOWING THE VEHICLE
Remorquage avant
Remorquage arrière
WARNING : When the engine is not running, steering and braking
are no longer power-assisted.
Towing eye
(1) Towing eye
The towing eye is stowed in the jack protection box inside the spare
wheel.
Vehicle with either manual or automatic gearbox.
ESSENTIAL : Never tow the vehicles with wheels hanging
(towing by the wheels).
E2AP01GDE2AP01HCE2AP01JC

Downloaded from www.Manualslib.com manuals search engine GENERAL
GENERAL SPECIFICATION : TOWING THE VEHICLE
Vehicle towing : Precautions to be taken
4 HP 20 automatic gearbox. AL4 automatic gearbox.
Towing.
In the event of impossibility to raise the front of the vehicle :
It is ESSENTIALto place the selection lever in position«N».
Do not add oil.
Do not exceed a speed of 30 mphover a distance of 30 miles.
Moving the vehicle.
Never be towed with the ignition switched off.
Never attempt to push-start the vehicle. (Impossible with an automatic gearbox).
Note : The automatic gearbox is only lubricated when the engine is running.Towing.
In the event of impossibility to raise the front of the vehicle :
It is ESSENTIALto place the selection lever in position «N».
Do not add oil.
Do not exceed a speed of 45 mph over a distance of 60 miles.
10