engine oil Citroen CX 1974 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine 12 OPERATION No MA. 510-00 b : .A rlan ement oi the CIerlrical iustallatiw
I:
( from 9/ 1075 i
TABLE OF BULBS
Use Quantity Base
Type Voltage Power French standard
Ref. NO.
Yellow
3ipped beam headlamps 2 P. 45 t 41
(for France) 12 v 40/‘45 w R. 136-15
Main beam headlamps 2 x 511 H2 12 v 55 w R. 136-17
Direction indicators 4
Stoplamps 2 BA 15s/19 Pear-shaped 12 v 21 w R. 136-12
P 25/ 1
Reversing lamps 2
Front and rear side-
lamps 4 BA15s/19 12 v SW R. 136-13
!Iumber plate lamp 2
[nterior lamp 3 Festoon 12 v 7w R. 136-05
Boot lamp 1 Festoon 12 v 5 w. R. 136-14
Lighting for tachometer
2 BA 9 s T
md speedometer 8/4 14 v 4w
Lighting for glove-box 1 BA 9 s T 8/2 12 v 2w R. 136-34
Warning lamps 14
Lighting for cigar-
lighter 1
Wedge base dia. 5 12 v 1.2 w
Lighting for ashtray 1
Lighting for pneumatic
1
gauge
Instrument panel
lighting 2 12 v 2w
Wedge base dia.. 10
Lighting for odometers 1 24 v 3w
KEY TO. ClRCUlT DIAGRAM SYMBOLS +
, Wiring connector
I lavl
P
Connection block ( &way ) Connection block ( &way )
Fuse Fuse
A Switch, thermal
A P
P Switch; mechanical Switch; mechanical
? A
b ?
I@ )# Switch, pressure Switch, pressure
Switch, thermal Switch, thermal
? Capacitor
Motor, electric
Lighting
Warning lamp
ltistrument dial
Resistor
Rheostat
Coil winding

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT PANEL ( 01 1(J’5 --)
L 51 -L2 a
FRONT HARNESS IN STRUMENT PANEL HARNESS INSTRUMENT PANEL
Dipped heom
SIdelamps
BLUE
1 5
Worllli,q, lamp for
eilqlllc OII pressure F.MI N ‘f .Mj
Warlllnq lornp for 2 6
front broke pod weor
L worrnr~q lamp for
low fuel
worrung lamp for
Gr
2 F.Ve sIdelamps
?
7
Tachomctzr Woilllnq Iallp for
BI Mr hydr fiwd pressure I
I
I
Windscreen wiper
1 st speed WHITE
warning lamp for
Windscreen wiper
2nd speed f;ont foglomp switch
Windscreen wtper
self park;ng
position
Windscreen washers Rear foglomp switch
BLACK
R.H d,rect,on
tndicotors
relay far con,pr
horn
’ Swedish market ”
Dlrrct << ’ /, supply
through green f.,se
to clock and hazard
warn,ng headlamp wipe;5 A A
NO COLOUR
E art!,
H.R.W wor,,,ng lamp
Trailer djrectlon rndlr
worroi~g iomp
D lpped beam worn~nq
lamp
Fuel gauqe
Speedo ond tocho
Accessory Ilqhtlnq
Pre-heat wornrnq lamp
Front &zzke pod wcqr
woimng lamp
Low fuel woninq lamp
Enqinc 011 tcmp
worhnq lamp
Coolant tcmp~ worn,ng
lamp
II * ,>
supply through fuse
and contact
Tachometer
FM, 4
F.Gt 5
Hcndbroke warn,ng lamp GI 6
Rear foglamp warrllllq lamp k t.Mt 7

Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER ( I ‘/+(I -I
1 51-Rh
CIRCUIT DIAGRAM FOR CX CONVERTER
kd i- I I I c
I I Bc Bc
*
KEY
- Existinq leads G
- Converter
6
8
;a
Parallel connecto- Mr
0 Connector with
No. of ways i
Starter
01 ---
I Bc k l3i F;J
E Mr ,L H wheelarch
A m
I 1
EMr
to TB
Ve
P n
Ve +
1 - Battery
2 - Relay for electro-valves
3 - Ignition and starting contact
4 - Electra-valve controlling fast idle
5 - Electra-valve controlling clutch
6 - Gearbox switch housing
7 - Control relay for electric fan 8 - Thermal switch corrtrolling the electric fans
9 - Electric fan
10 - Relay controlling supplementary electric fan
11 - Supplementary electric fan
12 - Warning lamp for converter oil temperature
13 - Converter oil thermal switch

Downloaded from www.Manualslib.com manuals search engine DESCRIPTION OF COMPONENTS
1.
Battery
2. Starter
3. Anti-theft switch ignition and starting
4. Safety relay for starting and controlling the clutch electro-valve f ~/lr,c,r/(,r J
5. Clutch electro-valve ( co,/, V~IO~ J
6. Control relay for idling speeds f W//I r,~/or J
relay energized engine idling speed
- relay not energized 1 fast idling speed
7. Switch housing on gearbox ( WJ,, c,~/(,v J
8. Fast idle control relay / ~i)-c o~r/i/ir~//i,l~ 1
relay energized contact open fast idle
9. (( PIERBURG )) electro-valve for fast idle
- energized engine idle
not energized fast idle
10. I6 Amp. fuse 11.
General control relay 12.
16 Amp fuse 13.
Air blower ( tr’n~r// or c-old ) 14.
3-speed blower control
15. Regulating thermostat ( ~i,.=ror,c/i/irrr,i,l~: i
16. Air-conditioning switch 17.
Pressure switch on de-watering tank f ni,-=( or~rli/irrr/i~~~c ) 18.
Compressor clutch f nifsc o//di/io~i/l~ i 19.
Control relay for L.H supplementary electric fan (21 ) ( ~il..r~l/di/io//il/~ )
20. Control relay for electric fan (21 ) (
coolir~g o/ rficJiNlor (I nlc,r )
21. Supplementary electric fan for condenser ( ~il.~rol/ni/i~~ll/i//~ ) and water radiator ( cooling: J
22. Control relay for R.H electric fan ( 24) ( tooli~!: J
23. Thermal switch on water radiator ( (r)olir~,r~ to~trol )
24. R.H. electric fan for gearbox oil radiator and coolant radiator
25. Converter oil temperature warning lamp ( CM, c~sl~r J
26. Thermal switch for converter oil ( COMWKI~B ) KEY TO WI RING HARNESSES
No Mark
: Standard circuit (no optional equipment ) TB :
Instrument panel
Circuit for optional (( Converter - air-conditioning )) - No mark
; Converter wiring on body-shell
- CM : Converter wiring on engine

Downloaded from www.Manualslib.com manuals search engine WIRING DIAGRAM FOR ELECTRIC FAN AND AIR-CONDITIONING CONTROL
-- I’)‘(,
L64 4
41 1 1 Front harness
-
T
17
I KEY I
I I
I
Standard wiiinq I
I I
I I
I - Air-cond wiIinq, ‘- - - - - - - _-
1 i 1 1 1
/,/r/////,/,,,,/,//////~////~‘/‘~””’~”””””~””7”“““’
Earth on gearbox
Eart>, on front L H wheelarch 1.
Control relay for supplementary electric cooling fan
2. Control relay for air blower
3. Ambient temperature thermostat ( on evaporator )
4. Air-conditioning switch (on centre console )
5. High pressure switch ( on de-watering tank )
6. Electra-magnetic clutch for compressor
7. Control electro-valve for fast idle and re-cycling ram
( WEBER electro-valve )
8. Control relay for supplementary air-conditioning electric
9. Control relay for electric cooling fan 10.
Ignition coil 11.
Idle cut-off ( on carburettor ) .12.
Electric cooling fan
13. Thermal switch for electric cut-in ( on radiator )
14. Supplementary air-conditioning electric fan
15. Air blower for air- conditioning 16.
Control resistors for air-blower speeds 17.
Air blower switch ( 3-position )

Downloaded from www.Manualslib.com manuals search engine Op. MA. 510-00 b 19 ELECTRONIC FUEL INJECTION ( i/ 1077 -)
TABLE OF FUSES ( LHD )
SUPPlY Fuses
Circuits protected
Ratinq Colour
Lightinq for qlove-box, bonnet and boot
Centre and rear interior lamps
Accessory terminal
Front L.H. mirror
16 Amps Green (F-2)
Flasher unit. and handbrake warninq lam1
Anti-theft
E Water temperature gauge
switch Cigar lighter
Reversinq lamps
Heated rear window, and warning lamp
+ )) Battery terminal
Instrument panel fuel gauge and low fuel
warninq lamp
Anti-theft
switch Liqhtinq for speed0 and tacho ( Rheostat )
16 Amps
(RFe3d)
_ Battery meter (thermal voltmeter ).
tachometer, warning lamp for brake pad
wear, coolant and engine oil temp. 1
enqine oil and hydr. fluid pressure.
direction indicators ( flashing )
Direction indicators
Voltage requlator
Windscreen wiper and washers
Horn
Windinq for relays for heater unit front
window-winders and horn compressor
Hazard warning lamps
Stoplamps
Clock
Winding for r-elays, for front and rear foglamps
Front and rear, L.H. and R.H. sidelamps, + warninq lamp
Number plate lamps
Lighting switch 10 Amps Yellow Liqhtinq for instrument panel (battery meter. clock. odo-
meters )
(Fl) Lighting for iqnition switch, cigar-lighter, ashtray, water
temp. gauge and heater controls.
Map-reading lamp and fuse ( 5 Amps )
10 A.mps Blue
(F4) Rear foglamps and warninq lamp
Relay for window-
winder 16 Amps White
Front L.H. and R.H. window-winder motors (FE)
Relay for air-
conditioning 16 Amps Mauve
(F5) Air blower
Air-conditioning, compressor clutch, windinq for L.H.
electric fan relay, idlinq speed control electro-valve
( according to model )
Alternator 81) Amps
Incorporated fuse ( on printed circuit ) Components not protected
: Starter, and horn compressor
- OII anti-theit .switrh : ignition circuit, E.C.U. and injector relay, petrol pump, electric fan relays and electric
fans
- cm lighting switch : main and dipped beam headlamps and warning lamps, front foglamps, winding for rear foglamp
cut-out relay.

Downloaded from www.Manualslib.com manuals search engine 20 OPERATION No MA. 510-00 b : Ivstallatiov oj the c,lcctriral iv~stallatiov
( [KM 9 / I 07 5 )
TABLE OF BULBS
juantity Type French standard
Ref. No. Power
60/ 55 W Voltage
12 v Base
P. 43 t 38 Use
lipped and main beam
Front foqlamps
Direction indicators
Rear foqlamps
Reversinq lamps
Rear sidelamps
and stoplamps
Front sidelamps
Number plate lamps
Under bonnet ‘lighting
Interior lamps -centre
-rear
Boot lamp
Map-reading lamp
&iqhtinq f . speed0 & tachl
~~$;~q for anti-theft
diqhtinq for glove-box
-iqhtinq for coolant
.emp. gauge
[nstrument panel
warning lamps
Lighting for cigar -
lighter
Lighting for ashtray
Lighting for oil gauge
Lighting for instrumen
panel
Lighting for
odometers Yellow
for France )
H4 2
x 51 H2 12 V 55 w
--
21 w R. 136-17
4
2
2 Pear-shaped
P 25/ 1 R. 136-12
BA. 12 v
12 v 21,‘5 W R. 136-12
2 BA. 15 d P 25/2
R. 136-13
BA. 15s/ 5w
7w
5w
5w 12 v
12 v
12 v
14 v 3
2 R. 136-05
Festoon
Festoon
BA.9s
T 874 R. 136-14 1
1
2
1
T 8/2 12 v 2w R. 136-34
BA. 9,s
16
Wedge base dia 5 12 v 1.2 w
Wedge base dia. 10 2w 12 v
24 V 3w
1 --
KEY TO CIRCUIT DIAGRAM SYMBOLS +
Wiring qonnector
0 Capacitor.
4 6V Connection block (S-way )
Motor, electric
Fuse Lighting
b b
Switch, manual Warning I amp
A P
P u
Switch, mechanical Instrument .dial
P A
)# Switch, pressure Resistor
b P
IQ Switch, thermal Rheostat
?
Coil winding

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 b : A,.,.N//~w~/w/ of I/J<, c~l~~clriccrl iti7tollnliou (0 1075 -i Op. MA. 510-00 b 21 DESCRIPTION OF COMPONENTS
dent.
lark Description and Location Ident.
mark Description and Location
1
Front R.H. sidelamp ............................ 112 42
Engine oil temperature switch 71 ...............
Front R.H. direction indicator .... ... .........
66 43 Water temperature sensor .... .............. 92
2 Front R.H. foglamp 107 44 Reversing lamp switch ................... 95
..................... ....... ....
3 R.H. headlamp main beam
;:: :: Horn compressor relay ..................... 53-54
............... ....
dipped beam Window- winder relay .................. 44-45
......................
47
Heating and air-cond. relay ...............
4 R.H. electric fan ............................... 35 42-43
48
.............. 34-35
5 LH electric fan ( air--conditioning ) Relay for R.H. electric fan
........ 37 49
Relay for L.H. electric fan (air-cond. ) ..... 36-37
6 Thermal switch for electric fan .............. 34 50
R.H. brake unit
........... 80-81
......... ............
7 Horn
....................................
.......... ..... 55 51
Widscreen washer pump .............. .... 56
8 L.H. headlamp main beam ........... ..........
gg 52 Electra-valve for fast idle (air-cond. ) ......... 41
dipped beam ......................
100 53
Windscreen wiper motor ............. 57 to 60
9 Front L.H. foglamp ... . ...............................
106 54
Air blower ..............
........... ..... ........... 42 10
Front L.H. sidelamp ......................... ... ... .. 111 55 Regulating thermal switch (Air-cond. ) .... 40
Front L.H. direction indicator
63 56 ................... Hydraulic press. switch .......................
75 11
Air-flow sensor 13 to 18 57
........................... ... Injector resistor housing .................... .20 to 23 12
Coil. and ignition module
28 to 30 58 Fuse box ............................ 42-45-58-90-105-l 11
................. 13
Butterfly spindle switch 10 to 12 S9 Hydraulic fluid level switch ...................... 76
.................... 14
Starter 3 t0 5 6o L.H. brake unit ........................ 78-79
..........................................
88 15
Cold start injector 11 61 Front R.H. door lighting switch ....... ....
.................................. 16
Alternator 5 62 Glove-box lighting ................................ 90
...........
....... ..................... ....... 17
Compressor clutch ( air-conditioning ) 40 63 Map-reading lamp and fuse ............... ..... ... 110
.........
64 18
Pressure switch 40 Cigar-lighter and lighting ...................... 94-l 12
........................................
65 Ashtray lighting 113 ..................................... 19
Double relay for injection control 7 to 27 ............ 66
Radio(equip. locat. t aerial ) .......... 83 to 85
20 L.H. electric fan relay (air-conditioning) 38 = 39 67
Handbrake flasher unit housing .............. 97-98 21
Rear foglamp cut-out relay (main beam) 104 to 105 68
Electronic control unit (injection ) ....... 8 to 25
22 Front foglamp relay ....................... .. 106 - 107 69
Lighting for pneumatic oil- gauge .............. 72
23
Supply relay for rear foglamps ............ 106 to 108 70
Anti-theft switch ............................ 4-28-58-93 24
u Diagnostic )) socket 52 ......... ....... ... ..... ........ 33 71 Stoplamp switch ...................................... 25
Connector for HT sensor 72 ................... 87
....................... 32 Front L.H. door lighting switch 26
Water temp. sensor ( Injection ) Rear view mirror ............................ 92 to 95
... 25 73
27
Ignition sensor on No. 4 cylinder 32 74 Rear view mirror switch ................... 92 to 95
............. 28
Injector for No. 4 cylinder ...................... 23 75 Front L.H. window winder motor .......... 45-46 29
Injector for No. 3 cylinder 22 76 Front R.H. window-winder motor .............. 49-50
...........................
......................... 85 30
Injector for No. 2 cylinder 21 77 Speaker ( in front R.H. door )
......................... 78 Centre interior lamp ............................... 87 to 89 31 Injector for No. 1 cylinder 20 ............................. 79 R H. window-winder switch .................... 49 to 51 32 Thermal switch
........... .......................... 10-11 8 o
Interior lamp switch .................... ................ 88
33 Supplementary air control ............................
8 81
Air-blower switch and lighting .......... 42-112-113 34 T.&c.
SenSOr ........................................... 31 82 Air-conditioning switch ............... ............ 40
35
Magnetically triggered distributor ........ 29 to 32 83
L.H. window-winder switch .....................
45-47 36
Compressor for air horns ............. ..... ......... 53 85 Handbrake contact ......................................... 98 37
Voltage regulator 5-6 86 Water temp. gauge + lighting ..................
92-110
....................................... 38
Battery 1 87 Windscreen wiper timer
.......................... 59 to 61
....................................................... 39
40
41
Under-bonnet lamp ........................................ 81 88 R.H. switch unit for lighting
Engine oil pressure switch 73 - Speedo. t tacho. lighting rheostat ............ 79
............................
99-103
Coolant temperature switch 77
- General lighting ................................
....... ....................
- Rear foglamps ..................................... 105

Downloaded from www.Manualslib.com manuals search engine dent,
nark
B9
90
DESCRIPTION OF COMPONENTS
Description and Location
instrument panel
Speed0 and tacho lighting
79 ..............
. Tachometer 25-26
........... ............
I Battery meter and lighting ............ 81-107
Fuel gauge ...................... 83
- Lighting for odometers
...................... 108
- Clock and lighting
.................... 70-109
warning lamps for
- Heated rear window ............................... 97
- Dipped beam ... ..... ............................ 101
- Front brake pad wear ...................... 80
- Low fuel ....
............................ 82
-. Engine oil temperature ..... .................
71
- Coolant temperature ...........................
77
- Engine oil pressure ....... .... ............ ...
73
- Emergency STOP (and test button )74-76-78
- Hydraulic fluid’pressure ................... 75
- Hazard warning lamps ....................... 63
- Sidelamps 106
....................... ..... ..............
- Direction indicators ....... ............... 69
- Main beam
99 .....
.............................. ...
- Handbrake
98 ........ ............ ., .............. ...
- Rear foglamps .......... ................. ..lO 4
L.H. switch unit
- Horns 54-55
..... ....................................
- Direction indicators and hazard warning
lamps ...................................... 63 to 67
- Windscreen wiper and washers ...... 56 to 59
- Front foglamps ........ ....... ................. 111
DESCRIPTIOI dent
nark
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106 Description and Location
Ignition switch lighting .................... : 110
Flasher unit ....................... 68-69
Speaker ( in L..H. front door )
......... 84
Rear R.H. door lighting switch
90 ..........
Fuel pump 7
.............................
Rear R H. interior lamp ....................
90
Fuel qauge rheostat
.................... 82-83
Boot lamp
....................................... 86
Heated rear window
......................... 96
Rear L.H. interior lamp
.................. 89
Rear L.H. door lighting switch
............ 89
Rear R.H. lamp cluster
- Foglamp
..................................... 105
- Reversing lamp .............................
95
- Direction indicator ...................
65
- Stoplamp ........... ......................... 51
- Sidelamp ...........................
105
R .H. number plate lamp .......... ... ........
114
L H. number plate lamp ..... ........... ...
113 Boot lamp switch .................................
86
Rear L.H. lamp cluster
- Foglamp
....................................... 104
- Reversing lamp ................................
94
- Direction indicator ............................. 64
- Stoplamp
........................................ 52
- Sidelamp
... ..... ................................. 112
IING HARNESSES
I Id. Mark Description
I Id. Mark Description
AV
Front wiring harness FV Flying lead
No mark on circuit diaqram
IC Injection. on body- shell
R Rear IM Injection, on engine
C Boot
M Engine
CL Air-conditioning (optional ) PC Boot lid
co Compressed air horn
TB Instrument panel
D (( Diagnostic 1) UF Front brake pad wear ( 2 harnesses )

Downloaded from www.Manualslib.com manuals search engine DIJCELLIER 6236 STARTER MOTOR
Ch aracteristics :
Battery
+ E xc,-.L
I ALL ENGINES
12 volt solenoid starter with positive control, pre-enga-
ged pinion type.
- Maximum power ,.,..................................... 965 Watts
Direction of rotation (seen from drive
end ) ,.,_,.,.,. ..,.,...,.,. ,.,.,.,...._ . . . . .._...... .,.,. Clockwise
Number of contacts ._.,.,.,.,.,.,_........ ..,.,.,............. 4
- Winding ._.,.,......... ,.,.,.,_......,.,.....,.,...............~... Series
- Engagement ,~.,.,...,... ,.,............... . Free-wheel
- Positive control ,.,.,. . . . . . . . . . . ..,.,.,... By solenoid
- Tightening torque of assembly screws :
0.7 daNm ( 5 ft,lb)
Front bearing : internal d . . . 12 mm
- Rear bearing : internal <,!J 12
mm
Self -lubricating bearings ( no greasing ). Rotor :
Diameter of armature ,_,.,.,. .,. _..._.... 56.8
8.11 mm
‘- Clearance ... . . . . . . . . . . . .
t 0.17 0.5 e005mm
- Nominal diameter of commutator ._._...,.,.,. 32.25 mm
- Minimum diameter of commutator after
rectifying . . . . . . . . . . . . . . . . . . . . . 30.25 mm
End float (flexible washer) ,.........,.,.,..._.....,. 0.5 mm Brushes :
Positive brush reference ._._.,.,... ,..... . . . . . 680 568
Negative brush reference ..,.,.,.,.,.,.,............... 680 567
Maximum force of springs on new
brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 daNm (11 ft.lb)
Nominal length . . . . ._.............,...............~. 15 mm
Minimum length after wear ., . . . . . . . . 8
mm Solenoid :
- Reference ._. ,.,..............~........................ .,.. 680 592
Resistance of pull-in coil ,_...,.,.........,. 0.37 i 0.02 Q
(lfc~or~j-gctup (L irc~‘rc iltdittg co~~rtcftc~d it/ series
11 ill7 /ic,ld coils I
Resistance of hold-in coil ,_...,...,.......... 1 .08 ? 0.03 Q
( I.igh!-~oll~c~ /l~iF(, I, ittditlg cottrtc~cl<~d
it/ parnllr~l )
- Starter pinion travel adjustment (measured in rela-
tion to fixing clamp) :
Solenoid not energized : (( Free H
position A 30.5 mm maxi
Solenoid energized : u Engaged u
position B 7 43.7 mm maxi