wheel alignment Citroen CX 1983 1.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine .r.
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LIST OF OPERATIONS
IN MANUAL 818-1
a CX Petrol )) 7,rhifles
--
-
f-7
i---- _--
-
Operation
number
MA. 330-00
MA . . 344-O
MA. 372-00
MA. 390-00
MA. 390-O
MA. 410-00
MA. 410-O
MA. 420-00
MA. 420-O
MA. 430-00
MA. 430-O
MA. 434-O
MA. ,440-00
MA. 440-O DESCRIPTION GEARBOX and GEARBOX CQNTROL
*O 4
Characteristics and special features of the gearbox
- Four-speed gearbox with pedal-operated clutch
- Gearbox.with torque converter
- Draining and refilling the gearbox and the torque converter
- Five-speed gearbox with pedal-operated clutch
Adjusting the gearbox control mechanism DRIVE SttiFTS
Characteristics and special features of the drive-shafts SOURCE AND RESERVE OF PRESSURE
Characteristics and special features of the source and reserve of pressure -
hydraulic system
Checking the hydraulic components on the vehicle FRONT AXLE
+O 7
Characteristics and special features of the front axle
Checking and adjusting the front axle :
- Checking the camber
- Checking and adjusting the castor angle
- Checking and adjusting the wheel alignment
- Checking and adjusting the steering geometry
- Checking the steering for straight line deviation (
whirfes cjq77ippcJrl with REAR AXLE
*O 8
Characteristics and special features of the rear axle
Checking and adjusting the rear axle SUSPENSION SYSTEM
I,0 9
Characteristics and special features of the suspension system
Checking and adjusting the suspension and its controls
Adjusting the anti-roll bar STEERING SYSTEM
*@
Characteristics and special features of the steering system
- Manual steering
- Power steering with powered return
Checking and adjusting the steering (see Op. MA. 410-O )
Ob
4
Ob 5
Ok 6
Ok 7
O+ 8
O1) 9

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 410-O : ( /,c Op. MA. 410.0
1
CHECKING AND ADJUSTING THE FRONT AXLE USING AN OPTICAL ALIGNMENT GAUGE
IMPORTANT The checks and adjustments described in this operation are carried out with a BEM-MULLER 665
JUNIOR kit
The sequence and
the procedure remain the same when carried out using another type of equipment. In that case,
take account of the instructions of the other kit I. PREPARING THE VEHICLE
cl
b
-.
I t 1. Check tyre pressures.
2. Rending off vehicle heights in normal running position
c,) Adjust if necessary I .SVC’ O/,vroli,,u \I,(. .jK1-0 1
b ) .\I ri,f,,,g /he ,w.s;‘;o,, Stick CI strip of adhesive paper at CC a a/ and C< b a/ and mark a locating point on each strip.
Measure the distance Ll when vehicle is at II height of 165 mm at the front and the distance L2 when the
vehicle is at CL height of 165 mm at the front and the distance L2 when the vehicle is at a height of 215 mm
at the rear ( .Snloo,, I vhi~/r,s 1 or 228 mm I I:.s/o/c / chirlr,. 1. Note values Ll and L2 which will simplify the
following checks. 3. Check that the lengths of visible thread on left and right trackrods are equal to within approximately 2 mm
r .Mm,,tnl 51<,<,r;r,,q I <,hirl?s WI). )
r
Rh‘td Ii. POSITIONING THE VEHIOLE
7
-1 1. Prepare and position the vehicle :
a) Lock turntables using pins ( 1 ).
Move the vehicle forward in a straight
line in order 10 plnce ironl r,hccls iv
Ihe
rwrtw o/’ fhC /,,n,tab/~s.
IMPORTANT If the turntables ore not flush
with the ground ( when not set in the ground ),
place a compensating chock, of identical
thickness to that of the turntables, under
each rear wheel.
b 1 Apply the hondbrake.

Downloaded from www.Manualslib.com manuals search engine V. CHECKING THE ALIGNMENT OF THE FRONT WHEELS
( Front wheel toe-in )
1. Prrpnmtion oi whirlr~. Positior,
whirls. set /he s,rering 10 Ihv straight line positim~( see chapters I and II )
IMPORTANT NOTE
When the steering has been set in I( straight line >) position, (the marks in line with zero
on the sectors of the turntables
1 steering wheel and front wheels must not be touched throughout the whole of
the testing operation.
2. Check readings Ll and L2 ( see chapter I ).
3. Adjust the length of the telescopic rods approximately according to the front track of the vehicle, both rods
being of the some length.
IMPORTANT : Place the rods on either side of front axle so that they are parallel to each other and perpendicular
to the longitudinal axis of the vehicle and the overall
distance between them is exactly 2.48 meters.
The rods need not necessarily be at equal distance from the axle but the spacing between them is essential.
4.
To make the test :
Pivot one of the two projectors towards the front rod hnd read off on the graduated rule thr value indicated by the
luminous mark. Then pivot projector towards the rear rod and move this laterally until the snne reading is obtained
as for the front rod.
Repeat this operation with the other projector, pivotting it successively towards the rear rod and then towards
the front
rod and each time note the readings indicated by the luminous mark.
The reading shown on the rem alignment rod should be 1 to 4 graduations greater than the reading shown on the
front alignment rod which corresponds to a
toe-in between 1 to 4 mm.
NOTE Never adjust the lens between the two front and rear readings.
13 165

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 410-O : I hvr-6iq n,,d od;n.s/isg /hc /~,a, nrle uei/ Op. MA. 410-O 7
’ 15b20° 5. Adiust the wheel alignment :
\‘chirl‘,s II ilh mw,r,ol s/wrh,i: :
Slacken locknuts (2 ).
Rotate the ball-joint stems ( 1) a froctmn of a turn
at a time to obtain correct setting.
NOTE Rotate each stem the same’ amount.
- One complete rotation of each stem alters the
adjustment by 4 mm approximately. Tighten locknuts (2) from 3.6 to 4 daNm (26 to
29 ft.lb ).
Check the adjustment
IMPORTANT The length at (< a n of the visible
thread on the L.H. and R.H. trackrods ,,,r,s/ lx,
vq,,nl IO rrithin 2 ,,,7,,,
Slacken collars ( 3).
Turn sleeves (4) ~1 fraction of a turn at a time to
obtain correct setting.
NOTE Turn each
sleeve the same amount in order
to retain the oiiqnment with the rear axle unit.
I Son<, wcidisp on varh sidv o,, gmd,,lrrn/r,d rules A I
One complete turn of each sleeve alters the
adjustment by 7 mm.
Position the two collars ( 3) (IS indicated on
photograph. Ti.ghtening torque of screws - 0.9 daNm.
( 6 l/2 ft.lb ).

Downloaded from www.Manualslib.com manuals search engine a OPERATION N’ MA. 410-O : (./~rrkiq N,,I/ VI. CHECKING AND ADJUSTING THE STEERING GEOMETRY
The crossmember supporting the steering has slots at its fixing point on the front subframe.
Any vertical movement of this crossmember alters the steering geometry.
WARNING
This operation is only to
be carried out in certain ccxses such as
-accidental impact, with repercussions on the steering system.
-work on the vehicle entoiling removal of steering crossmember.
- vehicle with poor
road stability ( p oar stright-line stability) 01 with excessive tyre weor.
CHECKING
1, Prepare the vehicle. as for checking front wheel
alignment ( Srr ~ho/,lvr
V I.
NOTE
A ) \In,,unl ~fi~<,r;,,~ I chiclvs :
With the steering in the /< straightahead 1)
position. lock the steering using CI commercially
available tool ( FACOM _ MULLER -WILMONDA)
B) PO,, P)’ \,r,rr;ng r’cliirl<,.s :
Do not actuate steering wheel during check
( hydraulic locking of rock 1.
As a precaution. a steering wheel iocking
tool may also be
used. 2. Mark position of vehicle in relation to
ground :
Secure a weighted length of string to the front
bumper. and
mark the position of the weiqht on
the ground ( The
object of this is to always bring
the vehicle
bock to the some position in order to
carry out correct measurements 1.
NOTE Other procedure
This check having to be carried out wheel hy wheel.
it is possible to use the free projector.
Secure projector to scuttle panel crossmemher, and
focus it onto a fixed object, which will indicate the
initial positioning of the vehicle.
3. Measure the variation in the wheel alignment wheel
by wheel, ds o function of the height of the vehicle.
a) From Ihc m~nwnl rlri,:ir,g posi/ior, lo /hc hi@
posilio,, f ftouad 1 :
With vehicle in mwmal rlriving position.
engine running ond position marked in relation
to groond :
Mark position of luminous spot on front graduated
rule.
Place m’anual height control lever in hi&
posilirrrl.
and wait for vehicle to stabilize.
Check and adjust if necessary position of vehicle
in relation to ground. ( II
eight 01 Inmbrous spol
ou /i wd 0 hit,< I J.
Mark position of luminous spot on front graduated
rule. and on rear one
1) Front and rear readings ore the some (no
variation in alignment in the wheel 1.
NOTE : The reading f I,i$ or lorr posilios J
on the qroduated rules differs from the initial
reading f non,,nl >r,nrlinl:
position J because
the front track has altered.
2) Front and rear readings ore different ( in this
case the alignment has oltered,.either in
toe-in or toe-out ).
0 to 1 mm toe-in is permissible on either wheel
b) ,:rr ,,I, /bv IIDIINRI hi&g ,,osi,;orr lo ,I,<, lo,,
posiliov f Hrlmuad ) :
Proceed OS for previous measurements, place
manual height control lever in low position. In
this case. the permissible difference in oliqn-
ment
is O.to 1 mm toe-out.

Downloaded from www.Manualslib.com manuals search engine Op. MA. 420.0 1
CHECKING THE REAR AXLE USING OPTICAL EQUIPMENT
NOTE For detailed instructions on the use of optical equipment see front axle checking operation (Op. MA. 410-O)
1. Checking’axle alignment :
L
(11 With the vehicle on the turntables (engine running and manual height control in normnl runniup position)
& ( turntables marks at zero 1, place a graduated plate ( 1 i on the vertical centreline of each front wheel.
-6
: b) Fit the projector unit on ca<-h rcnl uhccl.
I”
c i Swivel the projectors towards the graduated plate. Focus luminous index on graduations.
2 d ) Push the graduated plates against their stops ( 2 ).
The alignment of the
rear axle is correct when there is no difference in the reading between left-hcnd
52 and right-hand sides.
;
i 2. Checking wheel alignment :
n
2
“7
,Ploce the two aliqnmeht adjusting rods (3 ) on either side of the rear axle and proceed as for front wheels.
Alignment reading : Toe-in of rear wheels must be 1 to4mm

Downloaded from www.Manualslib.com manuals search engine STEERING COLUMN ( ‘11’ l’)‘o -1
L.44-21
Jl = J2 is obtuined by moving flange along steering
pinion
Steering co1
Clearance to be obtained between steering shaft and
mind spacer (4)
1 a
Rack and pinion steering :
- Wheel alignment ( toe-in of the wheels to the front, i/z, /bc~ rtot~/nl rlrir,ir/g posifiort I 1 tk) 4 mm
inside wheel 43’30’
1”
- Steering angle (Ilot djustahlc~ ) 0
outside wheel : 32’50’ i’
- Turning circle :
- CC between walls )) Il.80 m
I Snloo~2 s 12.70 m
.
(! Estntc’s
- CC between kerbs )I
. . . . . ..__.._........................................,.,.. 10.90.m 11.80 m
- Steering ratio, .-.......................-............................................................................................................ 24.5 : 1
REPAIRS :
The spring, on the flange side, can be fitted to a preSeptember 1976 vehicle,‘as long as the following are
also fitted -:
- the new steering shaft with spring centerinq guide
- the increased calibration spring ( 3 ) on the fixed support side
- the Delrin spacer (2) on its steel mounting plate. at the steering wheel end.

Downloaded from www.Manualslib.com manuals search engine ll, SPECIAL FEATURES
STEERING PINION
After adjusting wheel alignment, protrusion of track-rod thread in relation to lock-nut must be equal on either side
( .to within 2 mm )
Rack centre-point Protrusion of rack must be equal on either side of rack housing
- Clearance at rack plunger ( at minimum clearance point ) .O.l to 0.25
( at minimum clearance point ) ., .,...._...... .._._ 0 1 to 0.25 mm
- Rotational torque of pinion, after
adjustment of plunger .._..... .._.... 1.2 daNm ( 8 l/2 ft.lb)
L 44.3
Steering control :
- Clearance between universal joint, steering shaft and fixed
steering wheel tube spacer 0.25 to 1 mm
.._....__._..._.... ._..__..
- Position of steering wheel spoke in (( straight-ahead ))
position. single spoke pointing vertically downwards
- Angle of universal joint : 17” to the left approx. (with steering
wheel in (( straight-ahead )) position.
- Coupling for steering pinion flange ( steering shaft ) ....................................
- Flange on steering pinion ................................................................................
- Steering pinion securing flange ........................................................................
- Steering rack ball joint f rack Jacked )’ .............................................................
- Track-rod lock-nut ..............................................................................................
- Rack housing on steering crossmember ..........................................................
-. Steering crossmember on front subframe ..........................................................
- Nut for track-rod ball-joint ................. ................................... ..... ...................... Tightening torques :
- Flange for universal joint on steering shaft __..._.__.._._.........,.........................,. 1.3 to 1.4 daNm ( 9 11 2 to
lOft.lb)
- Fixed steering wheel tube attachments
. . . . . . . . . . . . . . . . . . . . . 1 9 to 2.1 daNm (13 l/2 to15ft.lb)
3.1 to 3.4 daNm (22 l/2 to 241/2ft,lb)
1.3 to 1.4 daNm ( 9 l/ 2 to 10 ft.lb)
1.3 to 1.4 daNm (9 l/2 to 10 ft.lb)
.5 to’5.5 daNm (36 to 40 ft.lb)
3.6 to 4 daNm ( 26 to 29 ft.lb)
2.5 to 2.8 daNm ( 18 to 20 l/2 ft.lb)
2.5 to 2.8 daNm (18 to 20 1/2ft.lb)
9 to 10 daNm ( 65 to 72 l/2 ft.lb)
- Greasing of steering rack TOTAL MULTIS MS

Downloaded from www.Manualslib.com manuals search engine II. POWER STEERING WITH POWERED RETURN
I. CHARACTERISTICS
Hydraulically operated rack and pinion steering Steering
ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 13 5 i
- No of steering wheel turns from lock to lock
. . . . . . . .._._.__................................................ 25
- Turning circle (( between walls ))
11 80m
(.S x00 OIlCi ( s .2x0 solooll.~
(( between kerbs )) 10 90 m t
/( between walls )) 12 70 m
I( between kerbs 1) 11 80 m t I’\/N/l’ N/id I’n~\lix”
- Wheel alignment ( toe-in of wheels to the front i (i/l //I( //r~rjj/rll c/r;/ ii/:: p, cilirJ/i 1 1 to 4 mm
STEERING AND HYDRAULIC RACK CONTROL ASSEMBLY
1. Steering-wheel
2. Anti-theft device
3. Control unit
4. Steering shoft
5. Coupling flonge
6. Eccentric for odjusting stroight line running
7. Clomp for coupling hydraulic pipes
Jl J2 obtoined by moving clomp (5) olo
STEERING COLUMN, AND HYDRAULIC CONTROL UNIT

Downloaded from www.Manualslib.com manuals search engine Op. MA. 440.00 11
2. SPECIAL FEATURES
a) Centre point of steering rack :
Insert roll-pin ( 1 ) ( dio -: 6.5 mm ) in the
steering pinion when ihe wheels are appraxi-
mutely in the GG siroightohead )B position.
b 1 Track rods :
Positioning of flexible links
4J
a c) Positioning steering-wheel spoke :
2 Link rod spindle
3 Fixing point of rock housing on crossmemker
In the C( straight-ahead )) position, the steering-wheel spoke must point vertically
downwards
d) Positioning the collars on the wheel alignment
adjustment sleeves ---
FRONT
e) Tightening torques :
- Steering-wheel fixing nuts ..,.,........,......,.. .., 6 to 8 daNm ( 45 li 2 to 58 ft.lb j
- Screws securing control nut on body-shell 2.1 daNm ( 15 ft.lb )
. Screws securing steering shaft to coupling flange ,.,,.,,,,,.,.,.,,, 2.7 doNm ( 19 li2 ft.lb )
- Nuts securing flexible block on rack C rnrh lorkc~d iu psi/h) 5.5 doNm ( 40 ft.lb )
-Securing collars for wheel olignmani adjusting sleeves 0.9 daNm ( 6 l/2 ft.lb )
NOTE Unspecified tightening torques are the same as for the manual steering