engine CITROEN RELAY 2017 Handbook (in English)

160FusesA (amps) Allocation
12 7.5Right-hand dipped headlamp
13 7.5Left-hand dipped headlamp
31 5Engine compartment control unit relay - Dashboard control unit relay (ignition switch +)
32 7.5Cabin lighting (battery +)
33 7.5Battery check sensor on Stop & Start version (battery +)
34 7.5Minibus interior lighting - Hazard warning lamps
36 10Audio system - Air conditioning controls - Alarm - Tachograph - Battery cut-off control unit -

Additional heating programmer (battery +)
37 7.5Brake lamp switch - Third brake lamp - Instrument panel (ignition +)
38 20Central door locking (battery +)
42 5ABS control unit and sensor - ASR sensor - DSC sensor - Brake lamp switch
43 20Windscreen wiper motor (ignition switch +)
47 20Driver's electric window motor
48 20Passenger's electric window motor
49 5Parking sensors control unit - Audio system - Steering mounted controls - Centre and side switch panels -
Auxiliary switch panel - Battery cut-off control unit (ignition switch +)
50 7.5Airbags and pre-tensioners control unit
51 5Tachograph - Power steering control unit - Air conditioning - Reversing lamps - Water in Diesel sensor -
Air
flow sensor (ignition switch +)
53 7.5Instrument panel (battery +)
89 -Not used
90 7.5Left-hand main beam
91 7.5Right-hand main beam
92 7.5Left-hand front foglamp
93 7.5Right-hand front foglamp
Failed fuse

162
Fuses in the engine compartment
Remove the nuts and tilt the box to access
the fuses.
r
efit the cover carefully after checking or
replacing fuses. Fuses
A (amps) Allocation
1 40ABS pump supply
2 50Diesel pre-heat unit
3 30Ignition switch - Starter motor
4 40Fuel heater
5 20/50Cabin ventilation with additional programmable heating
(battery +)
6 40/60Cabin fan maximum speed (battery +)
7 40/50/60 Cabin fan minimum speed (battery +)
8 40Cabin fan assembly (ignition switch +)
9 15Rear 12 V socket (battery +)
10 15Horn
11 -Not used
14 15Front 12 V socket (battery +)
15 15Cigarette lighter (battery +)
16 -Not used
17 -Not used
18 7.5Engine management control unit (battery +)
19 7.5Air conditioning compressor
20 30Screenwash/headlamp wash pump
21 15Fuel pump supply
22 -Not used
23 30ABS electrovalves
24 7.5Auxiliary switch panel - Door mirror controls and folding
(ignition switch +)
30 15Door mirror heating
Failed fuse

175
PuncturE rEPAIr KItrepairing the tyre
- Apply the parking brake.
-
Unscrew the tyre valve cap, remove the

filling hose B and screw the ring E onto
the valve. -

Start the engine.
-
Insert the connector G
into the nearest
power socket on the vehicle.
-

Switch on the compressor by placing the

switch F in position "I" (on),
-

Inflate the tyre to a pressure of 5 bar
.
To obtain a more accurate reading, you are
advised to check the pressure value on the
pressure gauge H , with the compressor off.
-

Check that the switch
F on the
compressor is in position "0" (off).
This temporary puncture repair kit stowed
in a bag located in one of the front door
pockets.
It consists of:
-

a cartridge

A , containing the sealant
fluid, equipped with:
●

a filling hose

B ,
●

a sticker

c
indicating "max. 80


km/h",
which the driver must affix in full
view

(on the dashboard) after
repairing the tyre,
-

a quick guide to use of the repair kit,
-


a compressor

d
equipped with a


pressure gauge and unions,
-

adaptors, for the inflation of various


items.
QuIcK HELP
8
Puncture

177
tOWInG
t
owing the vehicle
The removable towing eye is located in the
tool box under the front passenger seat.
Unclip the cover using a flat tool.
Screw the removable towing eye in fully.
Attach the approved towing arm to to the
removable towing eye.
Place the gear lever in neutral.
towing another vehicle
The fixed towing eye is located on the right
below the bumper.
Attach the approved towing arm to the
fixed
eye.
Failure to observe this requirement
may result in damage to certain braking
components and the lack of some braking
assistance systems when the engine is
re-started.
General recommendations
Observe the legislation in force in your
country.
Ensure that the weight of the towing vehicle
is higher than that of the towed vehicle.
The driver must remain at the wheel of the
towed vehicle and must have a valid driving
licence.
When towing a vehicle with all four wheels
on the ground, always use an approved
towing arm; rope and straps are prohibited.
The towing vehicle must move off gently.
When towing a vehicle with the engine off,
there is no longer any power assistance for
braking or steering.
In the following cases, you must always call
on a professional recovery service:
-

vehicle broken down on a motorway or

fast road,
-

four-wheel drive vehicle,
-


when it is not possible to put the

gearbox into neutral, unlock the
steering, or release the parking brake,
-

towing with only two wheels on the

ground,
-

where there is no approved towing arm

available...
QuIcK HELP
8
Being towed or towing

182
GLOSSArY OF LABELS
This section groups together all of the texts that appear on labels present on the vehicle.under the bonnet
A
Original painting
Colour
Code
REFINISHING CODE
B
ONLY FOR JUMP START
c
DANGER
AUT

OMATIC ENGINE RESTART. EXTRACT
THE KEY FROM DASHBOARD WHEN
HOOD IS OPENED
For the vehicle identification labels, refer to the "Technical data" section.
Precautions...

183
d
1 - CAUTION
ORIGINAL LUBRICANTS AND FLUIDS
Engine oil Transmission
Radiater Brake system
Windscreen Washer Power steering
REFER TO OWNER HANDBOOK WEAR EYE PROTECTION
2 - SAFETY
The use of original parts, fluids and original lubrificants and respecting scheduled
maintenance guarantees your cars reliability and safety overtime.
3 - DANGER
KEEP OUT OF
CHILDREN'S REACH KEEP AWAY

FROM FLAMES DO NOT TOUCH
DO NOT OPEN CAP
WITH ENGINE WARM EXPLOSION
CORROSIVE LIQUID
MAY START AUTOMATICALLY EVEN
WITH ENGINE OFF HIGH PRESSURE GAS

DO NOT OPEN
AUTOMATIC ENGINE RESTART. EXTRACT THE KEY
FROM DASHBOARD WHEN BONNET HOOD IS OPENED HIGH VOLTAGE
QuIcK HELP
8
Precautions...

191
EnGInES And GEAr BO x ES
diesel engine
Euro 6 2.0 litre BlueH
d i 110
2.0 litre BlueH d i 110 S&S2.0 litre BlueH
d i 130
2.0 litre BlueH d i 130 S&S2.0 litre BlueH
d i 160
2.0 litre BlueH d i 160 S&S
Gearbox Manual
(6-speed)
Maximum power (hp) 11 0130 160
EU standard maximum power (kW) 8196120
Cubic capacity (cc) 1 9971 9971 997
Bore x stroke (mm) 85 x 8885 x 8885 x 88
Maximum power engine speed (rpm) 3 5003 7503 750
EU standard maximum torque (Nm) 300340350
Maximum torque engine speed (rpm) 1 5001 7501 750
Fuel DieselDieselDiesel
Catalytic converter Ye sYe sYe s
Particle filter Ye sYe sYe s
Engine oil capacity (in litres)
after draining and replacing the filter 6.6
6.66.6
9
tEcHnIcAL dAtA
diesel engines

192diesel engine
Euro 4 / Euro 5
(
d epending on the country of sale) 2.2 litre H
d i 1102
.2 litre H
d i 130
2.2 litre e-H
d i 1302
.2 litre H
d i 150
2.2 litre e-H d i 1503 litre Hdi 180
Gearbox Manual

(6-speed)
Maximum power (hp) 11
0 130 150180
EU standard maximum power (kW) 819611 0130
Cubic capacity (cc) 2 1982 1982 1982 999
Bore x stroke (mm) 86 x 94.686 x 94.686 x 94.6 95.8 x 104
Max power engine speed (rpm) 3 5003

500 3

500 3 600
EU standard max torque (Nm) 250320350400
Max torque engine speed (rpm) 1

500 2

000 2

000 1 400
Fuel DieselDieselDieselDiesel
Catalytic converter Ye sYe sYe sYe s
Particle filter Ye sNoYe s Ye sYe s
Engine oil capacity (in litres)
after draining and replacing the oil filter 6.2
6.26.29
diesel engines

193WEIGHtS And tOWE d LOA d S
Refer to your registration certificate and the vehicle's chassis plate.
In each country, it is imperative that the towed loads permitted by local legislation are complied with. For information regarding your
vehicle's towing possibilities and its gross train weight, contact a CITROËN dealer.
The maximum authorised speed is reduced when towing (comply with the legislation in force in your country).
High ambient temperatures may result in a reduction in the performance of the vehicle, to protect the engine. When the ambient
temperature is higher than 37 °C, limit the weight towed.
In all cases, do not exceed the trailer weight or the maximum weight for the vehicle plus trailer (the Gross Train Weight or GTW) indicated.
Observe the towing limits of your vehicle.
These tables present the type-approved weights (in kg) according to the vehicle model and dimensions.
Minibus
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L3 H2 4404 005 X X
L4 H2 4424 250 X X
c

ombi 5-6 seat
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L1 H1 30
3 000 750 100
33 3 300 750 100
L2 H2 33
3 300 750 100
435 3 500 750 120
c

ombi 7-8-9 seat
d

imensions Model name GVW
u

nbraked trailer
r
ecommended nose weight
L1 H1 303 150 750 100
L2 H2 333 300 750 100
9
tEcHnIcAL dAtA
Weights

212
WEIGHtS And tOWE d LOA d S ( KG )
For more information, refer to your registration certificate.
In each country, it is imperative that the towed loads authorised by
local legislation are complied with. To find out your vehicle's towing
capacities and its gross train weight, consult a franchised dealer.
The maximum authorised speed is reduced when towing (comply
with the legislation in force in your country).
With load transfer, the braked trailer weight can be increased,
on condition that the equivalent of this load is removed from the
vehicle so that the GTW is not exceeded. Warning: towing with a
lightly loaded towing vehicle may have an adverse effect on its road
holding.
The GTW and towed load values indicated are valid up to a
maximum altitude of 1000 metres; the towed load mentioned must
be reduced by 10 % for each additional 1000 metres.
High ambient temperatures may result in a reduction in the
performance of the vehicle in order to protect the engine; when the
ambient temperature is higher than 37 °C, limit the towed weight.
The kerb weight is equal to the weight without load + driver (75
kg) +
fuel tank filled to 90%. Before towing a trailer, check
that:
-

the nose weight on the

towbar ball does not exceed
the value (S) indicated on
the trailer's weights plate,
-

the maximum trailer weight

is less than the value
indicated on the trailer's
weights plate and the Gross
Vehicle Weight (GVW)
does not exceed the value
indicated on the vehicle's
weights plate.
-

in the case of a self-
supporting trailer

, the Gross
Train Weight must not
exceed the value indicated
on the vehicle's weights
plate.
General points
tipper body